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16 

Correcting procedure 

 

Switch on the boiler and measure starting current  strength  by ammeter or split-

electromagnetic instrument after 30 seconds at the return pipe temperature of +15 ÷ +20

º

 

C.  There are three possible situations: value of the starting current  strength  is lower 

(higher) than the table value specified in the Table 2  or  value of the starting current 

strength is equal to the table value specified in the Table 2. 

 

Table 2 

 

No. 

Boiler brand 

(name of the boiler) 

Power,  

kW 

Voltage, 

Phases 

Starting current strength of 

the boiler at the return pipe 

temperature of +15

º

 C, 

Max. current strength of 

the boiler in the specified 

mode at the return pipe 

temperature of +60

º

 C, 

“Ochag-2” 

220 

9,1 

“Ochag-3” 

220 

13,7 

“Ochag-5” 

220 

10-12 

23 

“Ochag-6” 

220 

15-18 

27 

“Geyser-9” 

380 

6-8 per phase 

13,7 per phase 

“Geyser-15” 

15 

380 

8-10 per phase 

23 per phase 

“Vulkan-25” 

25 

380 

12-15 per phase 

37 per phase 

 

Value of the starting current strength is lower than the table value specified in the 

Table 2. 

The correcting procedure of the starting current is performed in the following way: 

 

Clear sodium salt solution is prepared (1 teaspoon of sodium salt is dissolved 

in 200 grams of hot water). This is an approximate volume of the solution per 

100 liters of water filled in the heating system.  

 

Single dose of the salt solution which is filled in 20 liters of water drawn off 

from the heating system is defined depending on the difference between 

measured value of the starting current strength and it’s table value (Table 2) 

for  your  boiler (power of your  boiler) and the volume of water filled in the 

heating system.  

 

Stir  the dose of the salt solution and the water drawn off  from the heating 

system carefully.  

 

This mixture is filled in the heating system through the drain valve by means 

of the “Malysh” type pump. 

 

Draw off  20 liters of water from the system once again and fill the heating 

system with water without salt solution. 

 

Switch on the circulation pump for 20-30 minutes. Running time of the 

circulation pump depends on the size of the heating system and the volume 

of water filled in the heating system. The switching on of the circulation pump 

is required for equalization of the water parameters in the heating system. 

 

Switch on the boiler and measure starting current strength after 30 seconds 

at the return pipe temperature of +15 ÷ +20

º

 C.  

 

Switch off the boiler and compare the measured value of the starting current 

strength  with the table value  for your boiler (Table 2). It is necessary to 

repeat the correcting procedure in the event that the measured value of the 

starting current  strength  is different from the table value.  During the 

execution of the correcting procedure the temperature on the inlet of the 

boiler should lie in the range +15 ÷ +20

º

 C.  

 

It is necessary to switch on the heating system after equalization of the 

measured value of the starting current strength and the table value. Once the 

temperature on the “Inlet” sensor has reached the value of +60

º

 C, measure 

the maximum current strength and compare it with the value specified in the 

Table 2. Perform the correcting procedure once again as the need arose.  

It is necessary to note that the value of the starting current  strength  is a testing 

value which simplifies the process of performing the correcting procedure. The correcting 

procedure is finished when the value of maximum current  strength  of the boiler at the 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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