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12 

The boiler is switching off by the command of the “Outlet” sensor in the following 

cases: 

 

Circulation pump stop by reason of power network connecting wire break or 

rotor clogging. 

 

Presence of the air locks in the heating system. 

 

Leakage of portion of heat-transfer agent by reason of the heating system 

depressurization.  

 

Freezing of part of the heating system because of using water as a heat-

transfer agent. 

 

Filter plugging. 

The “Outlet” sensor comes into action only in case of emergency or malfunction of 

the heating system. 

The “Istopnik-103” electronic room temperature indicator and the “Istopnik-203” 

electronic programmable room temperature indicator are used only in conjunction with the 

“Navigator” control unit. 

Relative to the “Inlet” and “Outlet” sensors of the “Navigator” control unit which are 

installed on the pipeline, the “Istopnik-103” and “Istopnik-203” temperature regulators are 

mounted directly in the heated premises. This increases the effectiveness  of the heating 

system and makes the heated premises more comfortable. Set up the required 

temperatures in accordance with the operation manuals of these devices. 

Contrary to the “Istopnik-103”, the “Istopnik-203” is a programmable device by 

means of which  it is possible to program or to specify the required room temperature 

changes by hours of the day or by days of the week. 

The “Galan-GSM”  cellular monitoring system of the heating equipment makes it 

possible to specify and maintain the necessary temperature indoors. This system makes it 

possible to connect four additional sensors (security sensor, gas leak sensor, water flooding 

sensor, etc.). 

The “Galan-GSM” cellular monitoring system of the heating equipment is used in 

conjunction with the “Navigator” control unit. Perform the installation in accordance with the 

“Galan-GSM” and “Navigator” operation manuals. 

 

Electromechanical model of the automatics. Preparation and putting into 

operation. 

Connect the boiler to a power network in accordance with the type and power of the 

boiler (Diagram 1 or Diagram 2). The “Inlet” temperature sensor, as a rule, is installed on 

the pipeline. The “Outlet” temperature sensor is installed on the pipeline coming from the 

boiler at 30 cm. from the boiler outlet. 

The sensors connecting is performed by means of the copper cable wire with cross 

section of 0,5 – 2,5 sq. mm. 

A circuit breaker is an automatic safety device which comes into action on current 

overload. It is used for switching on and switching off the power supply of the boiler. 

A button which is located on the automatic tripping contactor case is used for 

switching on and switching off the thermal relay.  Under normal operation of the power 

supply diagram of the boiler, this button is always in the “on” (pressed) condition.  The 

actuating of this button signifies that consumption current exceeds the nominal current 

because of the malfunction of the boiler (or the power supply diagram) or because of the 

water electrical resistance is equal to 3100 Ohm/cm at temperature of +15

º

 C. The thermal 

relay can be switched on by pressing the button. 

Set up a value of the required temperature on the outlet of the boiler (+ 65 ÷ +75

º

 

C). 

Set up a value of the required temperature on the inlet of the boiler.  This value 

depends on the size of the heated space, quality of the thermal protection of the apartment, 

etc. and ranges, as a rule, from +35 to +45

º

 C. 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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