GALAN Ochag-2 Operation Manual Download Page 7

 

temperatures of the electrode boilers. For this reason a boiler is not brought 

to nominal power. We recommend you to use highly reliable modern tubular 

electric heating boilers produced by the “Firma “Galan” Joint-Stock Company 

for “warm floors” construction.  

 

It is not recommended to use electrode boilers in  the heating systems in which 

large heating radiators (radiators which use pipes of big diameter, cast-iron radiators, etc.) 

are installed. In this case we also recommend you to use tubular electric heating boilers 

produced by the “Firma “Galan” Joint-Stock Company. 

If you need to use electrode boiler  by force of circumstances, it is necessary to 

provide the conformity of volume of the heat-transfer agent filled in the heating system to 

the boiler power (Table 1). Besides, in case of using cast-iron radiators it is necessary to 

install a strainer or mud settler in the return pipe to prevent the situation in which the 

remaining volume of the core sand with the heat-transfer agent is brought into the boiler 

from the cast-iron radiators  resulting in the boiler breakage.  With that end in view it is 

necessary to wash cast-iron radiators carefully before installing them into the heating 

system.   

 

Recommended complete set of delivery 

 

 

Boiler as an assembly – 1 item. 

 

The electrode boiler operation manual and reference guide – 1 item. 

 

Automatics* – 1 complement. 

 

Automatics operation manual** – 1 item. 

 

Package – 1 item.  

 

Note: 

 

* - One of the models of the automatic control units produced by the “Firma “Galan” 

Joint-Stock Company is chosen. 

The warranty is not applied to the boiler which is purchased without this automatic 

control system. 

The electrode boiler cost does not include a cost of the automatic control unit. 

  

** - With the exception of the operation manual for electromechanical model of the 

automatics which is a part of this Operation manual. 

The contents of this offered model of the automatics can be altered. 

 

Installation of the electrode boiler into the heating system 

 

The heating systems designing, boilers and automatics installation tasks, power 

network and grounding connection tasks, putting into operation and repairing tasks, 

equipment examination and testing tasks should be performed by the organization (firm) 

having the corresponding license for performing these tasks. 

On performing the tasks listed above the provisions of the following documents 

should be observed:  

 

“Inter-branch rules for electric installations”. 

 

“User rules for operating electrical equipment”. 

 

“Safety rules for operating electrical equipment”. 

 

“User and safety rules for operating electric boilers and boiler-houses”. 

 

The given Operation manual. 

Also it is necessary to observe the provisions of the corresponding Construction 

Regulations and Rules and the Fire prevention rules of the Russian Federation. 

It is necessary to employ the electricians or control equipment and automatics 

specialists of the corresponding qualification for  connecting the boiler, installing  the 

automatic control systems for the heating equipment, and performing  the servicing and 

repairing tasks. These specialists should be certified by the electrical safety rank which is no 

less than a rank of 3 and should be allowed to work with electrical installations operating at 

the voltage up to 1000 V. To perform the installation, operation, and repairing of the 

heating systems it is necessary to employ the heating engineers. The specialists listed 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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