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heating boilers of other types. This advance has come about through the 

direct transformation of electric energy to thermal energy in the heat-transfer 

agent during the passage of electric current through the heat-transfer agent. 

Under these conditions the ionization of the heat-transfer agent takes place. 

The temperature and electrical conductance of the heat-transfer agent grow. 

The strength of electric current passing from one electrode to another grows 

too. The electrode boiler is brought to nominal power quickly.   

 

The pressure of the heat-transfer agent on the boiler outlet comprises up to 1 

atm. without usage of the circulation pump. This advance has come about 

through the using of ionization chamber of small size which provides a sharp 

heating of the heat-transfer agent and through the using of a standpipe which 

is installed at a height of no less than 2 m. above the boiler. The “dy” value of 

the standpipe depends on the power of the boiler. For example, for the boiler 

the power of which is equal to 25 kW, the “dy” value of the standpipe should 

be no less than 40 mm. A possibility of working without circulation pump 

depends on the floor on which the heated space is located and on the 

configuration of the heating system. Therefore our electrode boiler is at once 

a heating device and a circulation pump. This results in considerable savings 

of customer expenses.   

 

The saving of power consumption ranges from 40% to 60%. This advance has 

come about through the using of automatics which includes the “Navigator”, 

“Istopnik 103” electronic temperature regulators, “Istopnik 203” electronic 

programmable temperature regulator, “Galan GSM” cellular monitoring 

system of the heating equipment, and electromechanical model of the 

automatics. Also this advance has come about through the high performance 

of the electrode boilers. 

 

Simplicity of installation, compact size, and light weight.  For example, the 

weight of the boiler the power of which is equal to 6 kW comprises 1,1 kg, 

and the weight of the boiler the power of which is equal to 25 kW comprises 

5,7 kg. 

 

It is possible to build our electrode boilers in earlier installed heating systems 

(also as secondary reserve boilers by using parallel connection) under the 

condition of obligatory performance of our recommendations  (Fig. 3).  The 

power of the reserve boiler should correspond to the size of the heated space, 

quality of the thermal protection, and volume of the heat-transfer agent in 

the heating system (Table 1).  In case of installing of the reserve boiler in 

running heating system it is necessary to perform the following tasks: 

o

 

To wash the heating system carefully by means of the “Galan-

Protektor” rust inhibitor; 

o

 

To filter the heat-transfer agent; 

o

 

To take measures for preventing  ingress  of contamination from the 

heating system to the boiler and to install the filters.  

It is necessary to replace some meters of the ingoing (into the boiler) and 

outgoing (out of the boiler) plastic pipes with not zinc-coated (“black”) pipes.  

 

It is possible to increase the power of the heating system repeatedly by using 

parallel connection of number of the electric boilers. For example, the 

connection of 8 boilers the power of  which is equal to  25 kW increases the 

total power of the heating system to 200 kW (Fig. 2). 

 

It is forbidden to use electrode boilers: 

 

For the “direct” water heating (the heating system is filled directly with water 

which is taken from basin, well, water-well hole, water-supply line or river). 

Our boilers are used only in the looped heating systems  working  without 

extraction of hot water. The characteristics of water which is used as a heat-

transfer agent should meet the requirements specified in the boiler’s 

Operation manual. Non-observance of these requirements results in the boiler 

breakage.  

 

For  “warm floors” construction. The temperatures required for the “warm 

floors” construction are considerably lower than the optimal operating 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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