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above should be acquainted with the “User and safety rules for operating electric boilers and 

boiler-houses” and the given Operation manual. In the  process of working with rust 

inhibitor, low-freezing liquid, washing and clearing agents it is necessary to follow the safety 

rules for using these substances. On completion of the tasks listed above the organization 

(firm) which has performed these tasks should make an entry in the List (Appendix No. 2) 

which is assured by the person responsible for performing these tasks and by the seal of 

this organization. 

Visual examination of the boiler operation can be made by the instructed persons no 

younger than 18 years old. These specialists should be acquainted with the given Operation 

manual, the boiler construction, and safety rules for visual examination of the boiler 

operation. 

 

Connecting the boilers to the power networks of the supply authority 

In case of  the lack of the allocated power the boiler connecting  is performed in 

accordance with the established procedure. 

It is necessary to note that this procedure of connecting the electric boilers to power 

networks is applied to the electric boilers of other types and is not the distinctive feature of 

the electrode boilers. 

 

Grounding 

By the time of boiler installation the heating system should have the completely 

accomplished and tested grounding. The value of resistance of the boiler grounding and the 

value of resistance of the heating system grounding should be no more than 4 Ohm. The 

copper wire with the cross section of 4-6 sq. mm is used as the conductor for the grounding 

(Table 1). 

The arrangement of the protective grounding should meet the requirements of the 

“Inter-branch rules for electric installations” and the “User and safety rules for operating 

electric boilers and boiler-houses”. 

All of the open current-conducting parts of the boiler and heating system including 

metal pipelines for the cold (return pipe) and hot heat-transfer agent should be grounded. 

The place of entering of the conductors into the building or construction should be 

marked by the identification sign. 

 

Grounding electrodes 

The construction of the grounding electrodes should meet the requirements of the 

“Inter-branch rules for electric installations”. 

The construction and arrangement of the grounding electrode should provide the 

required value of resistance of the boiler grounding and the value of resistance of the 

heating system grounding which is no more than 4 Ohm.  

The periodical review period of grounding electrode state comprises 12 years.  

The rusting wear should not exceed 50%. 

It is forbidden to paint the grounding electrode and to safeguard the grounding 

electrode against rust by means of the removable or permanent dielectric coating (for 

example, rubber or plastic cover). 

 

Before the installation procedure it is necessary to examine the boiler and to check 

the completeness of the equipment. 

The boiler is installed only vertically into the heating system. 

A terminal group (current leads of the boiler) protected from the external influence 

or casual touching by the protective housing should be located at the bottom of the boiler. A 

phase terminal of the “Ochag” (220 V) electrode boilers should be located at the bottom of 

the boiler.  It is necessary to use couplings for connecting the boiler connections to the 

pipelines of the heating system. A nominal diameter of these couplings  should meet the 

project documentation requirements of your heating system and should be no less than the 

nominal diameter of the boiler connections. 

In the course of the heating system designing it is necessary to install the boiler as 

low as possible in relation to the radiators. This increases a pressure on the boiler outlet. It 

is desirable to allow vertical clearance for easy removing the electrode group from the boiler 

and for visual examination and cleaning of the internal surfaces of the boiler. 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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