GALAN Ochag-2 Operation Manual Download Page 19

 

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bolted and electrical connections, and the reliability of grounding connection are performed 

yearly. 

A procedure of performing the preventive maintenance is similar to the procedure 

described above which is performed in case of using water as a heat-transfer agent with the 

exception of washing the system that is not performed and with observance of the safety 

measures. 

The washing of the system is not performed because the “Galan-Potok” low-freezing 

liquid contains rust prevention additives and components against formation of scum and 

scale. 

It is necessary to clean the boiler and its components of low-freezing liquid carefully 

by flushing with water before performing the boiler repair.  

 

Visual examination of the boiler operation 

 

This task can be performed by the instructed persons no younger than 18 years old. 

These specialists should be acquainted with the given Operation manual and the boiler 

construction. 

It is necessary to monitor the volume of the heat-transfer agent in the heating 

system by its level in the surge tank during visual examination of the boiler operation. The 

surge tank should be one-thirds full of heat-transfer agent under normal conditions. If level 

of the heat-transfer agent in the surge tank is lower than the specified volume a specialist 

of the firm (organization) serving a system should perform one of the following procedures 

depending on a kind of the heat-transfer agent: 

a)

 

Water as a heat-transfer agent. Add distilled water, clear  uncontaminated 

filtered rain water or snow melt water (water the specific electric resistance of 

which significantly exceeds 3100 Ohm/cm)  to the surge tank until a normal 

level will not be reached. 

b)

 

Low-freezing liquid as a heat-transfer agent.  Add distilled water, clear 

uncontaminated filtered rain water or snow melt water (water the specific 

electric resistance of which significantly exceeds 3100 Ohm/cm) and low-

freezing liquid in the 3:1 ratio to the surge tank until a normal level will not 

be reached. It is necessary to disconnect the heating system from the power 

network to perform this task. 

The boiler should be switched off immediately in the following situations: 

 

Voltage absence; 

 

Heat-transfer agent leak; 

 

Presence of the frozen heat-transfer agent;  

 

Grounding malfunction; 

 

Appearance of moisture on a boiler shell or on the automatic equipment; 

 

Circulation pump malfunction. 

In case of heating system malfunction you should call the specialists of the firm 

(organization) serving your heating system. Before their arrival you should act according to 

the given instructions. 

In case of threat of “unfreezing” of the heating system you should draw off the heat-

transfer agent (water) from the heating system to the clean container. 

 

Annual tasks providing electrical safety and reliability of the automatics 

 

Annually after the ending of the cold season it is necessary to perform the tasks 

providing electrical safety and reliability of the automatics  irrespective of the kind of the 

heat-transfer agent which is used in the heating system (water or low-freezing liquid). It is 

necessary to disconnect the heating system from the power network to perform the 

following tasks providing electrical safety and reliability of the automatics: 

 

Checking the reliability of the grounding contacts and the automation unit; 

 

Checking the value of resistance of the heating system grounding. This value 

should be no more than 4 Ohm. 

 

Examination of the automatic switch which includes dusting, terminal 

connections  checking, terminal connections tightening, electrical contacts 

checking. 

Summary of Contents for Ochag-2

Page 1: ...OCHAG GEYSER VULKAN ELECTRODE BOILERS OPERATION MANUAL...

Page 2: ...d by the Firma Galan Joint Stock Company 11 Filling the heating system with heat transfer agent 15 Correcting procedure 16 Preventive maintenance Washing of the heating system 17 Visual examination of...

Page 3: ...ocess of installation of the heating system and boilers and in the course of starting further operation and usage of the electric boilers we convincingly ask you to familiarize yourself attentively wi...

Page 4: ...he Independent Noncommercial Organization on Certification of the Electrical Products 109052 Moscow ul Nizhegorodskaya 29 Voluntary certification Technical characteristics of the boilers produced by t...

Page 5: ...technical characteristics can slightly differ from characteristics resulted in the table above Boilers construction Depending on the boiler power the electrode boilers produced by the Firma Galan Join...

Page 6: ...ation compact size and light weight For example the weight of the boiler the power of which is equal to 6 kW comprises 1 1 kg and the weight of the boiler the power of which is equal to 25 kW comprise...

Page 7: ...automatic control system The electrode boiler cost does not include a cost of the automatic control unit With the exception of the operation manual for electromechanical model of the automatics which...

Page 8: ...the boiler and heating system including metal pipelines for the cold return pipe and hot heat transfer agent should be grounded The place of entering of the conductors into the building or constructio...

Page 9: ...rical installation of the boilers and automatics Three phase electrode boilers are connected to the four wire three phase power network the voltage of which is equal to 380 V Industrial frequency of t...

Page 10: ...unning on solid liquid or gas fuel Legend Laid on thermostat sensor Valve Filter mechanical mud settler Heat transfer agent drain valve Air drain valve Circulation pump power 70 or 100 W A Vertical se...

Page 11: ...on the basis of the specific situation the following temperatures are set on the Navigator temperature regulator Temperature on the outlet of the boiler a value belonging to the recommended optimal o...

Page 12: ...eak sensor water flooding sensor etc The Galan GSM cellular monitoring system of the heating equipment is used in conjunction with the Navigator control unit Perform the installation in accordance wit...

Page 13: ...ipping contactor size 2 up to 32 A 2 1 Automatic tripping contactor coil 220 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic thermostat 4 Outlet temperature...

Page 14: ...tic tripping contactor size 2 up to 25 A size 3 up to 40 A 2 1 Automatic tripping contactor coil 380 V 380 V 2 2 Thermal relay contacts normally closed 3 Inlet temperature sensor laid on bimetallic th...

Page 15: ...used for inhibition of corrosion and for scale dissolving The application of low freezing liquid saves from danger of unfreezing the heating system in the event of sudden power supply disconnection A...

Page 16: ...illed in the heating system Stir the dose of the salt solution and the water drawn off from the heating system carefully This mixture is filled in the heating system through the drain valve by means o...

Page 17: ...ost careful control over the boiler s automatic switching on and switching off It is inadmissible to switch on the boiler at presence of the frozen heat transfer agent in the system or in danger of fr...

Page 18: ...acks of the bushing insulators etc and for evaluation of electrodes wear In case of a wear comprises more than 40 the electrode electrodes should be replaced Traditionally this happens every 3 5 years...

Page 19: ...ed b Low freezing liquid as a heat transfer agent Add distilled water clear uncontaminated filtered rain water or snow melt water water the specific electric resistance of which significantly exceeds...

Page 20: ...and lubricating oils gasoline acetone turpentine bitumen roll roofing kerosene oils in the premises where the boiler is installed To dry clothing on the electric boiler shell Transportation and storin...

Page 21: ...e air locks 4 In due course the boiler wastes its power gradually under condition of using fresh water Presence of contamination rust and scale on the electrodes and on the internal surfaces of the bo...

Page 22: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 23: ...__________ _____ Performed tasks Executor Owner last name name and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the com...

Page 24: ...ce functions Date description of the maintenance functions License number address signature of the person responsible for performing maintenance functions Seal of the company organization which has pe...

Page 25: ...ery and sale certificate The electrode boiler meets the requirements of the Technical Specifications TS No 3468 001 17289826 02 Date of issue Seal of the Quality Department Sold Date of sale Place of...

Page 26: ...9 196 04 40 196 04 41 123098 Moscow m Shchukinskaya ul Marshala Novikova 2 building 1 http www galan ru e mail office galan ru MAXIMUM WARMTH MINIMUM COSTS OUR COMPANY PERFORMS THE DESIGNING INSTALLAT...

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