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Fujikura FSM-40S, Maintenance Manual

The Fujikura FSM-40S Maintenance Manual is a comprehensive guide for maintaining and troubleshooting your FSM-40S fusion splicer. This essential manual is available for free download at manualshive.com, ensuring easy access to valuable instructions and resources for optimal performance and longevity of your product.

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§ 4.14. Install the Discharge Circuit ....................................................................43
§ 4.15. Installing Monitor ....................................................................................44
§ 4.16. Installing Connector Box..........................................................................45
§ 4.17. Installing Panel.........................................................................................46
§ 4.18. Tube Heater Adjustment ..........................................................................47

§ 4.18.1. Adjust Tube Heater Temperature ......................................................................................47

§ 4.19. Splice Test.................................................................................................51

§ 4.19.1. Estimate Check..................................................................................................................51
§ 4.19.2. Stuff Check........................................................................................................................52
§ 4.19.3. Arc Calibration..................................................................................................................52

§ 5. Electrical ...................................................................................................... 53

§ 5.1. PCB Connection.........................................................................................53

§ 6. How to: ......................................................................................................... 54

§ 6.1. Replace PCB ..............................................................................................54

§ 6.1.1. Preparations before Replacement........................................................................................54
§ 6.1.2. Removal of PCB..................................................................................................................54
§ 6.1.3. Installation of PCB..............................................................................................................55
§ 6.1.4. Adjusting Voltage Indicator for 40S....................................................................................56

§ 6.2. Software Upgrade ......................................................................................57

§ 6.2.1. Software Upgrade with Programming Chip Device ...........................................................57
§ 6.2.2. Software Upgrade with RS-232C cable ..............................................................................58

§ 6.2.2.1

Install of PCUG software.............................................................................................58

§ 6.2.2.2

Upgrading of software. ................................................................................................58

§ 6.2.3. Data Download Software with RS-232C............................................................................59

§ 7. Trouble Shooting ........................................................................................ 61

§ 7.1. ERROR 01 Too Long Fiber........................................................................61
§ 7.2. ERROR 01 Too Long Fiber........................................................................61
§ 7.3. ERROR 03 Fiber too Dusty........................................................................61
§ 7.4. ERROR 04 Motor Overrun........................................................................62
§ 7.5. ERROR 05 Close Cover.............................................................................62
§ 7.6. ERROR 06 Cover Opened Error...............................................................62
§ 7.7. ERROR 07 Motor Trouble .........................................................................63
§ 7.8. ERROR 08 Fiber Judge Error...................................................................63
§ 7.9. ERROR 09 (ARC) Calibration Error ........................................................63
§ 7.10. ERROR 10 Fiber Separate Error.............................................................64
§ 7.11. ERROR 11 Fiber Set Error ......................................................................64
§ 7.12. Splicer does not boot up ...........................................................................64
§ 7.13. Heater Trouble .........................................................................................65

§ 8. Appendices................................................................................................... 66

§ 8.1. The Check-Sheet for the Adjusting Display Image ....................................66
§ 8.2. List of the necessary tools for FSM-40S adjustment ..................................67

Summary of Contents for FSM-40S

Page 1: ...0086 51 02 3 Fujikura Proprietary Document No part of this document may be transferred to any third party without prior written consent from Fujikura Ltd ARC FUSION SPLICER LEVEL 2 MAINTENANCE MANUAL FSM 40S ...

Page 2: ...Fiber Clamp Arm 20 3 3 2 Setting Clamp Top 21 4 Mechanical Adjustment 22 4 1 Installing Focus Unit 22 4 2 Installing Z Unit 25 4 3 Installing Tube Heater 26 4 4 Installing Wind Protector 27 4 5 Installing Power Unit Dock to Base Frame 28 4 6 Adjusting the Set Plate Position to the V groove 29 4 7 Adjusting Z Clamp Unit Height 29 4 8 Adjustment Fiber Clamp Position 30 4 9 Adjusting Display Image 31...

Page 3: ...h Programming Chip Device 57 6 2 2 Software Upgrade with RS 232C cable 58 6 2 2 1 Install of PCUG software 58 6 2 2 2 Upgrading of software 58 6 2 3 Data Download Software with RS 232C 59 7 Trouble Shooting 61 7 1 ERROR 01 Too Long Fiber 61 7 2 ERROR 01 Too Long Fiber 61 7 3 ERROR 03 Fiber too Dusty 61 7 4 ERROR 04 Motor Overrun 62 7 5 ERROR 05 Close Cover 62 7 6 ERROR 06 Cover Opened Error 62 7 7...

Page 4: ...intenance of Fujikura s FSM 40S fusion splicer When maintaining the FSM 40S it is important to locate the exact problem and make the necessary repairs properly This manual will provide processes to repair the FSM 40S in a safe concise and easy to follow manner for a qualified technician ...

Page 5: ...tions by using alert symbols It is important to understand what it means WARNING There is a possibility of personal death or serious injury resulting from improper use by ignoring this indication CAUTION There is a possibility of personal injury or physical loss resulting from improper use by ignoring this indication Symbol means Pay Attention The left symbol indicates Pay attention to explosion S...

Page 6: ...lice any materials other than the optical glass fibers Never use a canned type air cleaner to remove dust or to clean the splicer The electrical arc may ignite any remaining gas mixture Safety glass should always be worn during the fiber preparation and the splicing process A glass fiber fragment can be extremely dangerous if it comes into contact with the eye skin or is ingested Use only specifie...

Page 7: ...cord Disconnect the AC power cord from the appliance inlet or the wall socket when the equipment emits smoke or bad smell or is noisy or heated up Leaving the abnormal condition can cause a fire personal injury or equipment damage Disconnect the AC power cord from the appliance inlet or the wall socket when the equipment is damaged e g by dropping It may cause personal injury or equipment damage D...

Page 8: ...nsportation Keep the splicer free from sand or dust It degrades the splicing performance Replace the electrodes properly Only specified electrodes can be used Set the new electrodes to the correct position Replace the electrodes as a pair Not following the above cautions can cause abnormal discharge And it can result in equipment damage or degrading the splicing quality Do not use any other chemic...

Page 9: ... Cross Recessed Phillips head Screw Countersunk screw Cross Recessed Countersink head Screw Pan head screw Cross Recessed Pan head Screw T 20 Tightening Torque is 20kgf cm 1kgf cm 9 80N cm SLG Screw Locking Glue 2 3 General Overview 2 3 1 Composition of FSM 40S FSM 40S composes of the following unit 1 XY unit 2 Heater unit 3 Focus unit 4 Base unit 5 Electrode unit 6 Battery unit 7 Z axis unit 8 Mo...

Page 10: ...e display X direction enlarged Y direction enlarged or X Y direction composite image RESET key Return system to READY state from any state HEAT key States tube heater heat cycle SET key Start splicing operation This key is also used to cancel monitor power saving state MENU key Open Main Menu screen According to circumstances changes manual drive motor EXIT key Return system to previous menu scree...

Page 11: ...3 Cleaning and checking before adjustment Before adjustment do the following work Refer to INSTRUCTION MANUAL for FSM 40S for further information Clean V grooves Clean Fiber Clamp Chips Clean Wind Protector Mirrors ...

Page 12: ...parameters for the splicer These codes have a relation to the following Serial Number ICORE Heater Calibration Fiber Parameter Voltage Adjust Parameter and others Config Code Input This command should be used after replacing the CPU Board Page 2 of 5 Heater Adjustment Use when calibrating heater unit Heat AD 250 100 Result of Heater Adjustment Voltage Adjustment Use when calibrating voltage value ...

Page 13: ...HELP SET ARC X Y L FoXR L FoXF L XR L XF S2 L ZRR L ZRF L ZLR L ZLF L FoYF L FoYR L YR L YF IN2 COVER L TEMP H Temp3 H Temp2 H Temp1 HEAT RESET IN4 Magnet2 Magnet1 AD Voltage Pressure Temp Humid Heater3 Heater2 Heater1 MENU UP DOWN etc is Key Pad Slanting Font L is Limit Switch For example L ZRF is limit of ZR motor Forward direction COVER is window protector cover magnet sensor L TEMP if heater t...

Page 14: ...password is no longer required 2 4 3 Total Initialization of all data Emergency only With splicer off press MENU EXIT and X Y at the same time and hold then press the ON OFF to turn the splicer on Note All Parameters of All Splice Modes All Heater Modes Utility and Secret are initialized to program set values ...

Page 15: ...4 Insert CCD Adapter with CCD Camera into Kyoutou and attach with set screw M3 3 T 2 Note Pay attention the directionof installation CCD Adapter for X and Y positions Refer to Fig 3 1 2 CCD Camera Unit S1330R 12 Lens Shim t 0 3 S1330M 03 03 Don t remove Objective Lens Don t remove Kyoutou S1330M 03 01 Kyoutou Mirror S1330R 16 Cap screw M2 6 T 2 SLG Set screw M3 3 T 2 Not reverse Fig 3 1 1 Kyoutou ...

Page 16: ...us Adjuster on Kyoutou Unit with cap screw M3 10 T temporary WS3 7 Attach Focus Arm Joint Plate on Kyoutou with cap screw M3 10 T temporary WS3 Focus Adjuster S1330M 03 12 Focus Arm Joint Plate S1330M 03 07 Cap screw M3 10 WS3 Cap screw M3 10 WS3 Fig 3 1 3 ...

Page 17: ...ve LED is located on the cathode side Nut M2 LED Holder S1330M 01 10 LED Holder Cathode Electrode Holder S1330R 05 V Groove LED Screw Stopper S1330M 01 10 Phillips head screw M2 8 T 2 Electrode Electrode Base S1330M 01 01 Nut M2 Anode Electrode Holder S1330R 04 Anode Electrode leaf Spring Cathode Electrode leaf Spring Electrode LED KR5004X Phillips head screw M2 4 T 2 SLG Pan head screw M2 8 T 2 P...

Page 18: ...ply by pushing LED Holder from diagonally bottom to diagonally top 4 Attach with Pan head screw M2 8 T 2 and nut M2 Hanging Pushing Fig 3 2 2 5 Install electrodes by applying light pressure to the back of electrode base Refer to Fig 3 2 3 6 Attach with Phillips head screw M2 8 T 2 Pushing Fig 3 2 3 ...

Page 19: ...and Sheath Clamp 4 Press Fiber Pusher ƒinto SheathClamp install Magnet Catcher Front and Magnet Catcher Rear with each two phillips head screws M2 4 T 3 Note Front and rear Magnet Catcher are not interchangeable Insure that Fiber Pusherƒ moves smoothly after installation Phillips head screw M2 4 T 3 Magnet Catcher Front S1330M 04 05 Magnet Catcher Rear S1330M 04 05 Fiber Pusherƒ S1330R 24 Hinge Sh...

Page 20: ...e position axes pin chamfer to align with set screw M2 2 4 Make Clamp Arm right parallel with base of Clamp Arm Bracket by adjusting set screw M2 3 with flat type SLG Refer to Fig 3 3 3 Clamp Arm right S1330R 26 Set screw M2 2 with flat type T 1 5 SLG Clamp Arm shaftƒ Clamp Arm Bracket S1330M 04 11 Set screw M2 3 with flat point for adjustment of Clamp Arm parallel SLG Clamp Arm left uses this sid...

Page 21: ... block t 0 25 between Sheath Clamp Top and Set plate A 5 Push Clamp Top forward and tighten cap screw M2 6 T 3 SLG Block gauge t 0 2 Pushing to Hinge side Fig 3 3 4 Fig 3 3 5 Fig 3 3 6 6 Refer to Fig 3 3 7 7 Loosely attach Sheath Clamp Arm Unit to Sheath Clamp Base Unit 8 Apply pressure by pressing Sheath Clamp forward and tighten cap screw M2 6 WS2 SLG Pushing Fig 3 3 7 Block gauge t 0 25 Pushing...

Page 22: ...er to Fig 4 1 1 Loosely attach Kyoutou to Focus Arm with Cap screw M3 8 or 10 Cap screw M3 8 Fig 4 1 1 2 Apply force by pushing Focus Arms against Focus Arm Joint Plate from right and left Refer to Fig 4 1 2 While maintaining outside force on Focus Arms also apply force to top of Focus arm and bottom of Focus arm Joint Plate Refer to Fig 4 1 3 Tighten Cap screws M3 10 WS3 T 12 using illustrated to...

Page 23: ...rm Attention Chamfer surface of Focus Arm Bearing Holder should only be used one time per side Do not recycle Focus Arm Bearing Holders chamfer surface they are designed to indent when the set screw is installed Fix Kyoutou each side Set screw M4 6 with flat type Pay attention to pushing surface No space Direction of to insert set screw Fig 4 1 4 7 Refer to Fig 4 1 5 Attach Focus Arms to Focus Arm...

Page 24: ...r to Fig 4 1 6 9 Apply force by pushing top of Kyoutou Unit and bottom of Focus adjuster plate Refer to Fig 4 1 9 Block gauge t 1 5 Fig 4 1 6 10 Refer to Fig 4 1 7 Attach Kyoutou Unit to Focus Arm adjuster with Cap screw M3 10 T 12 using illustrated toque sequence 1 2 Pushing Fig 4 1 7 ...

Page 25: ... SLG Fig 4 2 1 4 Refer to Fig 4 2 2 Place Liner t 0 7 between Z Unit and Frame Base Note A small amount of Silicon Grease may be applied to Liners to help maintain their position during installation 5 Refer to Fig 4 2 3 Apply pressure by Pushing Z unit against Frame Base center and back 6 Tighten Cap screw M3 10 T 10 WS3 Liner t 0 7 S1330M 04 18 Cap screw M3 10 T 10 WS3 Pushing Fig 4 2 2 Fig 4 2 3...

Page 26: ...t this wire into the hole 4 Insert Heater unit wiring into the same hole as the fan wire 5 Attach Heater Unit to Frame Base with Cap screw M2 14 T 4 WS2 SLG 6 Connect heater to PCB terminal CN29 Phillips head screw M2 6 14 T 1 WS2 6 SLG Heater fan Base frame Wind the wire for fan around this pin twice Front side Cap screw M2 14 T 4 WS2 SLG Pan head screw M2 6 14 T 1 WS2 6 SLG Pushing Fig 4 3 1 Fig...

Page 27: ...Page 27 4 4 Installing Wind Protector 1 Refer to Fig 4 4 1 2 Attach Wind Protector and WP Washer to Frame Base with Cap screw M2 4 T 3 SLG WP Washer Cap screw M2 4 T 3 SLG Wind Protector shaft Fig 4 4 1 ...

Page 28: ...th the positive terminal facing up A short circuit of the coin battery can easily happen if A screw falls off between the battery and the post A shield plate edge on the PCB falls off between the battery and the post A free wire terminal contacts the battery A short circuit may cause battery failure calendar malfunction or a damaged calendar IC Be careful not to short circuit battery A rubber cap ...

Page 29: ...ard sheath clamp base Tighten Cap screw M2 6 T 1 WS2 SLG Repeat process for second Cap screw Note Remove excess screw locking glue on the set plate 7 Confirm the set plate position Fix these screws one by one Adjusting direction Arrange the center position φ2 Pushing Pushing Fig 4 6 1 4 7 Adjusting Z Clamp Unit Height Note Use shim No 40SM 4180 1 Refer to section4 2 steps 4 6 for shim installation...

Page 30: ...with Cap screw M2 6 T temporary WS2 4 Remove only one screw and apply screw locking glue to the thread of the screw Tighten Cap screw M2 6 T 3 SLG Repeat process for second Cap screw 5 Confirm Fiber Clamp position Put it temporary after adjusting position Align the center of them Fiber Clamp Fiber clamp arm bracket V Groove Two cap screws M2 6 T 3 WS2 SLG Adjust the both sides Fig 4 8 1 ...

Page 31: ...ig 4 9 1 Refer to Section 4 9 3 XR 1 Fiber position Is almost center 2 The edge of both X and Y axes fiber can see Camera Position X Y 176 9 198 7 219 3 257 5 277 9 300 1 177 0 198 8 219 4 258 0 278 4 300 6 ZL XL YL YR Electrode center line Fiber position center line of X Fiber position center line of Y Fig 4 9 1 ...

Page 32: ...to V grooves Note Cleave length 16mm 3 Drive fiber past electrode using the ZL motor manually Note Don t overrun ZL Motor ZL side Drive ahead manually Move fiber farther than the center of Electrode Base Fig 4 9 2 4 Refer to section 3 1 1 to review Camera components 5 Refer to section 4 1 1 6 Refer to Fig 4 9 3 Loosen set screw M3 3 flat type which attaches CCD Camera Unit Set screw M3 10 T 2 Fig ...

Page 33: ... Drive fiber past electrode using the ZR motor manually Note Don t overrun ZL Motor 12 Rotate the Y CCD Camera Unit until the difference YL and YR is lees than 1 line 13 Refer to Fig 4 9 3 Tighten set screw M3 3 T 2 flat type whichattaches Y CCD Camera Unit XR ZL motor moving Camera Position X Y 176 9 198 7 219 3 257 5 277 9 300 1 177 0 198 8 219 4 258 0 278 4 300 6 ZL Camera Position X Y 176 9 19...

Page 34: ... first and cap screw M3 10 T temporary 2 second 10 Check X axis and Y axis positions Specification X 280 10 line Y 200 10 line Note Target X 285 Y 195 11 If out of specification adjust Block Gauge thickness Repeat steps 9 10 until the specification is achieved 12 Tighten Cap screw M3 10 T 12 1 first and Cap screw M3 10 T 12 2 second 13 Refer to Fig 4 9 7 for steps 14 21 14 Switch fiber view to X l...

Page 35: ...ication Y X 10 line Note Target Y X 0 10 line Block gauge Vertical position screws Fig 4 9 6 Focus Adjuster Horisontal position screws A B Fig 4 9 7 22 Recheck fiber vertical position in Y view 23 Recheck gap center position in Y view 24 Recheck gap center position in X view 25 Recheck fiber vertical position in X view 26 Remove all special tools and Block Gauges ...

Page 36: ...at the outside black bands are equal in width 4 After adjustment install Set screw A M2 2 SLG Wind Protector Cover S1330M 01 14 Wind Protector Mirror S1330R 03 Setting screw A M2 2 SLG Setting screw B M2 3 Super Shaft h7 1522 Spring No 1043 Cap screw M2 4 T 3 SLG Wind Protector Shaft S1330M 01 11 Wind Protector S1330R 02 Cap screw M2 6 T 3 WF2 Magnet Plate Fig 4 9 8 Fig 4 9 9 READY X Make about sa...

Page 37: ... 1 Confirm the parallel position of X and Y axes 3 Execute Camera Position command in Secret Menu 4 Manually align X and Y axes motors until the difference between left and right fiber position is less than 1 5 line XR XL XR 1 5 line YL YR 1 5 line Camera Position X Y 176 9 198 7 219 3 257 5 277 9 300 1 177 0 198 8 219 4 258 0 278 4 300 6 ZL XL YL YR Fig 4 10 1 ...

Page 38: ...ZR XL ZR XR ZR YL ZR YR Refer to Fig 4 10 2 ZL XR ZL motor moving Camera Position X Y 176 9 198 7 219 3 257 5 277 9 300 1 177 0 198 8 219 4 258 0 278 4 300 6 ZL Camera Position X Y 176 9 198 7 219 3 257 5 277 9 300 1 177 0 198 8 219 4 258 0 278 4 300 6 ZR ZR motor moving ZL XL ZR YL ZR YR You calculate shown below 1 A ZL XL ZL XR on ZL fiber 2 B ZL YL ZL YR on ZL fiber 3 C ZR XL ZR XR on ZR fiber ...

Page 39: ...ere outer limits at which time they are measured 3 Record the U and D values in both axes 4 Specification for X or Y movable range both U and D values 30 µm Camera Position X Y 182 7 278 5 374 2 94 6 190 2 285 9 97 2 193 0 8 299 2 94 1 190 0 285 8 Camera Position X Y 182 7 278 5 219 3 257 5 277 9 300 1 177 0 198 8 219 4 258 0 278 4 300 6 U 38 5 D 43 8 U 42 8 D 45 2 U Top limit distance µm D Bottom...

Page 40: ...re image 5 Focus Motor movable range Specification is rotation ether clockwise or counterclockwise from sharp fiber core image focal point 6 If out of specification adjust gap standard 1 5mm block gauge A between Motor gear and LS dog Attach with set screw M3 3 T 2 flat type X 376 Focus Electrode Set screw M3 3 with flat type T 2 Turn in the front More than 3 4 rotation More than 3 4 rotation A Au...

Page 41: ...and Focus Arm B apply pressure by pressing Focus Arm B against Focus Arm A 8 Apply pressure by pushing Focus Mechanical Stopper up Attach set screw M4 6 T 10 W point type SLG to Focus mechanical Stopper Fix the state of pressing Focus Stopper against Focus Arm A Focus mechanical Stopper Focus Arm B Focus Arm A Focus Arm A Focus Arm B Measure the gap g from Focus Arm A to Focus Arm B Insert t milim...

Page 42: ... 277 9 300 1 177 0 198 8 219 4 258 0 278 4 300 6 Monitor Display Fig 4 13 1 4 Refer to Fig 4 13 2 5 While observing fiber image on monitor move Z Motor forward by pressing key pad command 6 Fiber on monitor should move forward before Z motor Micrometer Gear rotate turn 7 If out of specification refer to Fig 4 13 2 to adjust gap between Carbide plate and Micrometer 0 1 0 4mm Carbide plate Marking S...

Page 43: ...s anode and cathode into the space between the Mechanical base and the Base frame 3 Refer to Fig 4 14 1 Insert the discharge wires into the electrode holders and tighten set screw M2 2 T 1 5 4 Attach discharge circuit to left side of Frame Base with cap screw M3 6 T 5 WS3 SLG Insert the discharge wire into the holes Set screw M2 2 T 1 5 Fig 4 14 1 ...

Page 44: ...h from Monitor Bracket to end of Monitor connector J14 should be 90mm Confirm this length 90mm Monitor Frame Countersink screw M3 6 T 6 Monitor Cord LCD Monitor Back view Pan head screw M3 4 T 6 Hook for Monitor Cord Fig 4 15 1 3 Refer to Fig 4 15 2 Attach Monitor Unit to Base Frame with Pan head screw M3 14 T 10 WF3 outside diameter φ8 SLG Pan head screw M3 14 T 10 WF3 diameter φ8 SLG S1330R 28 F...

Page 45: ... The monitor cord should go through the hook of connector box Note The CCD camera cord should go through the hook of connector panel with monitor cable Connector Box 1 Insert CCD camera cable Y in Hook2 2 Insert Monitor cable in Hook2 Hook3 Hook1 Hook2 3 Set CCD camera cable X and Connector box cables in front of Hook 1 4 Attach the Connector box to Base frame Video out CCD Y CCD X C Box ZR 5 Inse...

Page 46: ... Frame with Pan head screw M3 6 T 7 Set Camera Cover to Rear Cover with Pan head screw M3 6 T 7 Pan head screw M3 6 T 7 Pan head screw M3 6 T 7 for Camera Cover S1330M 07 07 S1330M 07 08 Fig 4 17 1 Note There is no need to remove the screw that attaches the Camera Cover ...

Page 47: ...and Fig 4 18 2 Set the thermo spot sensor on the splicer Thermo spot sensor Tool for fixing the thermo spot sensor Note This unit can only use for 40S Splicer Set the tool for fixing the thermo spot sensor on the corner Thermo spot sensor display part Fig 4 18 1 Push Push Push the tool for fixing the thermo spot sensor on the corner Base frame The tool for fixing the thermo spot sensor Fig 4 18 2 ...

Page 48: ...e the value of that variable 4 Set the radiation ratio value at 0 930 push the ENT key 5 Push the MENU key 6 more times to complete the operation Note3 The tool for fixing the thermo spot sensor can be constant 50mm distance between the sensor and the radiator plate This distance is this thermo spot sensor specification Note4 Use thermo sensor only on the new type tube heater e g FSM 16R and 30R M...

Page 49: ...8 5 Immediately Push the Down key after pressing ENT key in step 4 and set the A D 250 to 80 bit Failure to do so will result in tube heater damaged due to overheating Note Initialized A D 250 value is set at 36 bit with program 01 03 or earlier version Adjust Temparature 250 deg A D 250 deg 80 bit Fig 4 18 5 ...

Page 50: ...C Note It is only one chance to check it When the temperature is out of specification a re adjustment for AD100 is required And execute the program from the first step Fig 4 18 6 6 Refer to Fig 4 18 7 Adjust 100ºC A D bit value up or down while checking temperature sensor output Specification temperature 100 105ºC Note Reading for adjustment should be taken during the first decline from the high t...

Page 51: ...est in Secret Menu 5 Refer to Fig 4 19 1 The left fiber moves forward and the estimation loss is calculated automatically Estimation Specification 0 02dB 6 To re estimate push the ENT key Estimate Test X Y 0 234 0 229 LOSS 0 00dB BGB 101 99 LED 166 167 OF 0 02 ECC X 0 06 0 02 0 04 Y 0 19 0 28 0 09 XY 0 20 0 28 0 10 0 231 0 231 5 SM 1 60mm CS 0 012 X C Y C MF 0 000 CORE CLAD X 0 16 0 02 Y 0 20 0 28...

Page 52: ...djust the stuff speed by pushing Up or Down cursor key 5 Repeat steps 1 3 4 19 3 Arc Calibration 1 Refer to the instruction manual 2 Execute Arc Calibration mode in the main menu 3 If Test again appears on the monitor after executing arc calibration mode repeat until Test again message does not appear 4 If Arc Calibration is attempted 10 times with poor results Execute Replace Electrode mode witho...

Page 53: ...Page 53 5 Electrical 5 1 PCB Connection ...

Page 54: ...1 Refer to section5 Remove all connectors from Main PCB Note Remove screw that holds black cathode cable to Frame Base 2 Refer to section4 6 Remove Power Unit Dock from Frame Base 3 Refer to Fig 6 1 1 Remove corner screws from shield board 4 Refer to Fig 6 1 2 Remove 2 screws and 4 posts from main PCB Shield board Release 4 screws Release 4 posts Release 2 screws Fig 6 1 1 Fig 6 1 2 5 Refer to Fig...

Page 55: ...ld Plate Main P C B Spacer M3 WS3 SLG SLG paints only screw head Cap screw M3 6 WS3 SLG SLG paints only screw head Fig 8 2 5 7 Install Program software 8 Turn splicer ON Initializing Please wait message is displayed on the monitor All parameters are cleared 9 Refer to section2 4 1 Select Config Code Input in secret menu 10 Input configuration codes recorded in Step 2 of section 8 2 1 Note If you e...

Page 56: ...ge of ADC 07 with ohmmeter and record measured voltage 3 Insert ADC 07 AC adapter into the power unit dock until it clicks into place 4 Refer to 2 4 1 Turn on the splicer and select the Voltage Adjustment in the Secret Menu 5 Refer to Fig 6 1 5 Adjust Input Voltage to match recorded measured voltage by pressing s or t key and input output AC voltage 6 Press ENT key Fig 6 1 5 Note The splicer autom...

Page 57: ...m the splicer 2 Refer to section4 17 Remove cover panels 3 Connect the ROM Download Extension Cable between CPU Board and ROM Download PCB 4 Install the New ROM into the Download PCB Caution Install ROM correctly 5 Connect power source to splicer 6 Push the ON key The ROM download Menu will appear 7 Select OK Download is initiated Wait until download is completed 8 Confirm the software version by ...

Page 58: ...e of PC 7 Confirm the Model Name and ROM Version shown in the right side of the window For example Model Name is FSM 40S Version Name is 01 10 8 Confirm that splicer power is off or not If power is on turn the power off and click OK 9 Turn the splicer power on Then 4 buttons are shown and select baud rate 38400 for the first time Baud rate of splicer is automatically set If buttons are not shown c...

Page 59: ...nd 2 D Sub 9 pin Female Cable Length 3 meters Note RS232 cables have multiple configurations checked new cable for continuity based on the above schematic 3 How to install VBMan Copy 40S PC E03 ZIP file to PC directory example C programs 40Sdownload Un zip contents of file into same PC directory Double click setuo03 bat file to install VBMan Pin No D Sub 9pin 1 Shield 2 3 4 5 6 7 8 9 Pin No D Sub ...

Page 60: ... 40S PC E03 Program Connect RS232 cable to PC COM port and FSM 40S Turn splicer ON Open 40S PC E03 xls file Set baud rate for splicer and program to the same rate fastest baud rate 19200 Open My computer control panel ports folder to excess COM port 1 configuration Confirm the following settings Baud Rate 19200 Data bits 8 Parity none Stop bits 1 Flow control none Note The EXCEL program automatica...

Page 61: ...ge brightness is not enough not zero Reason1 Improper loading Reason2 Micro dust Reason2 Mechanical adjustment mirror or kyoutou Reason3 LED or wiring damaged 02 11 X image brightness is zero 02 12 Y image brightness is zero Reason1 CCD camera is damaged Reason2 CPU Board is damaged Reason3 LED connector is out of place Reason4 LED wire is damaged Reason5 LED is damaged 7 3 ERROR 03 Fiber too Dust...

Page 62: ... status of error port Check the connector terminal using a circuit tester GND level is ON By the above procedures it is possible to judge if the limit switch or the Main PCB caused the problem 7 5 ERROR 05 Close Cover Reason Cover is opened 7 6 ERROR 06 Cover Opened Error Reason1 Connector terminal damaged or not connected Reason2 Cover magnet missing or position wrong Reason3 Main PCB is damaged ...

Page 63: ...rs 30 seconds for the XY motors and 5 seconds for the focus motors To diagnose error Execute Input Port Status command on the secret menu and check the status of error port Check the connector terminal using a circuit tester If the port and terminal are OK there is a possibility that the motor is damaged Check the motor moving time from forward limit to backward limit 7 8 ERROR 08 Fiber Judge Erro...

Page 64: ... PCB 3 LED1 is 5V line and LED2 is 12V line They should be illuminated If LED s are illuminated proceed to step 9 4 If both of LED1 and LED2 are not illuminated check the voltage between CN27 and CN23 If this voltage is not 12V the power supply may be damaged and should be replaced 5 If LED2 is not illuminated check the fuses If fuse is broken replace fuses 6 Check voltage between12V example No3 p...

Page 65: ... element and PCB Reason5 Strong wind rare case Check the following 1 Disconnect connector H03 from PCB 2 Measure resistance value of heater element Pins 1 2 of H03 Typical resistance value is 6 to 7 ohms Check for broken lead or replace heater element if necessary 3 With tube heater cool measure resistance of termister Pins 3 4 of H03 Typical resistance value is 400k ohm at a temperature is 25ºC a...

Page 66: ... main P C B 16 Turn the splicer power on 17 Version up the latest ROM ROM Ver 18 Adjust the display position Note The display position must adjust after you confirm the center of X and Y fibers adjust The target value of adjustment of fiber position X 285line Y 195 line The target value of adjustment of electrode position 366 Y 376line 0 Y X 10line 19 Shock Test 20 The final checking other display...

Page 67: ...iver 40 300N cm 4 30kgf cm N30LTDK 1 STOOL 3051 Tip portion of Torque Wrench Driver Standard Phillips Type No 1 BIT SB No 1 1 STOOL 3052 Tip portion of Torque Wrench Driver Standard Phillips Type No 2 BIT SB No 2 1 STOOL 3053 Tip portion of Torque Wrench Driver Standard Cabinet Type 0 4mm BIT SB 0 4mm 1 STOOL 3054 Tip portion of Torque Wrench Driver Standard Cabinet Type 1 0mm BIT SB 1 0mm 1 STOOL...

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