Fronius LaserHybrid MHP 360i LH, Operating Instructions Manual

Page: 6 / 112

6
Commissioning 39
General ...................................................................................................................................................... 41
Safety.................................................................................................................................................... 41
Setup Regulations................................................................................................................................. 41
Grid Connection .................................................................................................................................... 41
Set Up LaserHybrid Welding System.................................................................................................... 41
Installing the Laser Welding Head on the Robot........................................................................................ 43
Connection Options on the Robot......................................................................................................... 43
Installing the Laser Welding Head on the Robot................................................................................... 43
Installing and Connecting SplitBox SB 360i LaserHybrid .......................................................................... 44
Installing SplitBox SB 360i LaserHybrid on Robot ................................................................................ 44
Connecting SplitBox SB 360i LaserHybrid............................................................................................ 46
Connecting Crossjet................................................................................................................................... 48
Connecting Crossjet.............................................................................................................................. 48
Connecting LaserHybrid Hosepack to Laser Welding Head...................................................................... 50
Connecting LaserHybrid Hosepack to Laser Welding Head................................................................. 50
Connecting/changing Wirefeeding Hose to/on Laser Welding Head .................................................... 51
Installing/Changing Wirefeed Rollers......................................................................................................... 52
Installing/Changing Wirefeed Rollers.................................................................................................... 52
Connecting Laser Optics and Extra Extraction .......................................................................................... 53
Connecting Laser Optics....................................................................................................................... 53
Connecting Extra Extraction ................................................................................................................. 56
Preparing Welding Torch ........................................................................................................................... 59
Preparing Welding Torch ...................................................................................................................... 59
Installing Hosepack on Robot .................................................................................................................... 61
Installing Hosepack on Robot ............................................................................................................... 61
Threading the Wire Electrode .................................................................................................................... 62
Threading the Wire Electrode ............................................................................................................... 62
Setting up Laser Welding Head ................................................................................................................. 63
Stick Out ............................................................................................................................................... 63
Adjustable Axes .................................................................................................................................... 64
Adjustment Mechanisms on the Laser Welding Head .......................................................................... 64
Setting Up X-Axis.................................................................................................................................. 65
Setting Up Y-Axis.................................................................................................................................. 66
Setting Up Z-Axis .................................................................................................................................. 67
Creating Reference Program ..................................................................................................................... 68
Safety.................................................................................................................................................... 68
General ................................................................................................................................................. 68
Creating Reference Program ................................................................................................................ 68
Signal Sequence for LaserHybrid Welding ................................................................................................ 70
Safety.................................................................................................................................................... 70
Signal Sequence for LaserHybrid Welding ........................................................................................... 70
Measures before Starting Welding............................................................................................................. 72
Measures before Starting Welding........................................................................................................ 72
Operation Recommendations for LaserHybrid Welding System................................................................ 73
Operation Recommendations for LaserHybrid Welding System........................................................... 73
Maintenance 75
Replacing the Welding Torch and Welding Torch Wearing Parts.............................................................. 77
Safety.................................................................................................................................................... 77
Welding Torch Spare Parts................................................................................................................... 77
Replacing the Welding Torch................................................................................................................ 77
Replacing Welding Torch Wearing Parts .............................................................................................. 79
Replacing the Spatter Guard Plate and Extra Extraction........................................................................... 80
Replacing the Spatter Guard Plate ....................................................................................................... 80
Replacing the Extra Extraction.............................................................................................................. 80
Replacing the Laser Optics........................................................................................................................ 81
Safety.................................................................................................................................................... 81
Replacing the Trumpf Laser Optics ...................................................................................................... 81
Preparation ........................................................................................................................................... 81
Removing the Laser Optics................................................................................................................... 84