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Frick QUANTUM LX AcuAir Manual Download Page 80

 

 

S90-510 CS (MAR 07)                FRICK

®

  QUANTUM™ LX AcuAir

®

CONTROL PANEL                     

Page 80   

 

 

                    COMMUNICATIONS SETUP 

 

SERIAL COMMUNICATIONS PORT WIRING

 

 

RS-232 WIRING AND JUMPERS 

 

TB3, COM-2 

 

The following pictorial shows the communications 
board, as well as the jumpers, LED’s and signal 
pinouts to allow the end user to communicate to 
Com-2 (TB3) using RS-232 protocol. Refer to 
Tables 4 and 5 for the specifics on the jumper 
settings and wiring convention for RS-232. 

 
Com-2 (TB2) Communications Wiring 

 

TABLE 4: Com-2, TB3 Communications Board 
Jumpers 

LINK POSITION FUNCTION 

LK11 

A 

B * 

Select RS-232 for COM2 (TB3) 
Select RS-422 for COM2 (TB2) 

* Standard Setting 

 
TABLE 5 – Com-2, TB3 Communications Signals 

 

TB3 Connector Pin # 

Signal 

1     

Transmit Data (TX) 

2    

Received Data (RX) 

3     

Ground (COM) 

 

 

PL6, Com-3 

 

The following pictorial shows the communications 
board, as well as the jumpers, LED’s and signal 
pinouts to allow the end user to communicate to 
Com-3 (PL6) using RS-232 protocol. Refer to 
Table 6 for the specifics on the jumper settings 
and wiring convention for RS-232. NOTE:  There 
are NO jumper settings associated with this 
connector (Com-3). 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

PL6 (Com-3) Wiring To 9-Pin D-Connector 

 

TABLE 6 –  Com-3, PL6 Communications Signals 

 

PL6 Connector Pin # 

Signal 

3   

Received Data (RX) 

5   

Transmit Data (TX) 

9    

Ground (COM) 

 

 

D1 

LK11 

B  A 

 

LK12

LK11

B

A

TB2 

COM2 (TX)

 

LK4 

LK3 

PL11

PL15

PL5

 
 
 

Flash Card 

Socket (Located 

under board) 

PL3

PL4

PL1

PW

SUSP

FLASH

LK2 

LK8 

LK9 

LK10 

PL19

PL18 

PL24

PL17

PL8

LK1 

 

PL9 

PL13

PL12

PL10

PL14

 

1

2

3

4

COM-1

LK6

B

A

LK7

PL3

PL4

TB3

COM-2 

RS-232

3

2

1

KB

 

D8 

PL1

LK6

LK4

LK1

LK3

 

LK5

A B

1

2

3

4

 

RS-
422

 

RS-

485

TB1

LK2

A B

LK7

 

COM2 (RX) 

D2 

LK16 

LK8

SW1

ON 

1

 

2 3 4 5 6 7 8 

LK10 D3 

PL2

0 

1 

2 

3 

4 

5 

6 

7 

LK9

PL6

PC or PLC 

9-Pin 

D-Connector 

 

 

5

1

9

6

COM

TX

RX

RS-232 TB3 

3-Pin  Connector 

PC or PLC 

9-Pin 

D-Connector 

 

 

    6    7    8   9

 

 1    2    3    4    5 

TX 

RX 

COM 

D 

11 

D 
8 

D 

10 

D 

12 

PORT 

80H 

D 

13 

 

0 

1 

2 

3 

 

4 

5 

6 

7 

D6 

D3 

D2 

LK1 

LK4 

LK3 

LK6 

LK5 

COM-2 

1 

2 

3 

4 

 

RS-
422 

 

RS-

485 

COM-1 

1 

2 

3 

4 

 

RS-
422 

 

RS-
485 

TB1 

TB2 

LK16 

A  B 

LK7 

LK10 

LK9 

LK8 

LK2 

PL2 

SW1 

ON 

1 2 3 4

 

5

 

6

 

7

 

8 

PL3 

KB 

D8 

COM-2  

TB3 

RS-232 

3 

2 

1 

PL1 

Transmit Data 

(TX) LED 

Receive Data 

(RX) LED 

Jumper 

B A 

LK11 

A  B 

COM 

TX 

RX 

LK17 

D1 

Summary of Contents for QUANTUM LX AcuAir

Page 1: ...COMMUNICATIONS SETUP FRICK QUANTUM LX AcuAir CONTROL PANEL Version 3 0x Form S90 510 CS MARCH 2007 File SERVICE MANUAL SECTION 90 Replaces NOTHING Dist 3 3a 3b 3c COMMUNICATIONS SETUP ...

Page 2: ...__________________________ 22 Overview ____________________________________________________________________________ 22 SLC 500 Suggested Setup ____________________________________________________________________ 22 Channel Configuration _________________________________________________________________________ 22 Read Message Setup Example ___________________________________________________________...

Page 3: ..._______ 82 TB2 COM 2_________________________________________________________________________________ 82 Converting An RS 232 Signal To RS 422 485 ______________________________________________________ 83 APPENDIX A_____________________________________________________________________________84 Frick Serial Communications Converter Module ________________________________________________________ 84 ...

Page 4: ...tion through both Serial and Ethernet protocols The following screen is representative of what the operator will see when the unit is first powered up This is called the Home screen Be aware that the content of the screen and the air handler picture shown may differ based upon the actual configuration and installed options The Operating or Home screen HOW TO USE THIS MANUAL The purpose of this man...

Page 5: ...explained in the section entitled Com 3 Description Com 1 Com 2 and Com 3 Ports COM 1 AND COM 2 DESCRIPTION The board pictured above actually has three serial communications ports labeled as TB1 TB2 and TB3 TB1 is known as Com 1 and is reserved solely for RS 422 485 communications It can be used for external communications to the outside world TB2 is known as Com 2 However TB3 is also known as Com...

Page 6: ...s RS 422 RS 485 DESCRIPTION When serial communications started moving into the industrial environment it was quickly noted that because of the high electrical noise potential from electric motors valves solenoids fluorescent lighting etc that the noise immunity characteristics of RS 232 protocol was grossly lacking Additionally the distances between the communicating equipment on the factory floor...

Page 7: ...rt The possible messages are Off No communications are currently taking place NOTE A delay of 15 seconds or more of inactive communications time between valid responses will cause this message to display Active Valid communications are actively occurring Failed An invalid command was received by the port This could be due to a bad checksum value a wiring issue or hardware problem at either the tra...

Page 8: ...mation A pull down menu is provided to select from the following No Do not use map file the user is either not going to be using external communications or they will be writing the communication application based upon the Quantum LX addresses Yes The user has an application that was previously written for the Quantum version 2 0x or earlier and they want to utilize the same code for the Quantum LX...

Page 9: ...er via a web browser A sample of the original file appears below MapFile txt Example Quantum to Quantum LX MAP Addresses Q LX LX Description 120 124 125 126 127 260 261 1000 1013 1014 1015 1016 4000 4001 Supply Motor Output Cooling Stage 1 Cooling Stage 2 Cooling Stage 3 Cooling Stage 4 Unit Status Unit Mode Quantum Version 2 3x and earlier addresses Quantum LX Addresses Quantum LX Address Descrip...

Page 10: ...38400 57600 115200 1200 2400 4800 9600 19200 38400 57600 115200 1200 2400 4800 9600 19200 38400 57600 115200 Data Bits 7 8 7 8 7 8 Stop Bits 1 2 1 2 1 2 Parity None Even Odd None Even Odd None Even Odd RS 485 Connection No Yes No Yes No Yes Protocol None Frick Modbus ASCII Modbus RTU AB DF1 Full Duplex AB DF1 Half Duplex None Frick Modbus ASCII Modbus RTU AB DF1 Full Duplex AB DF1 Half Duplex None...

Page 11: ...ielded or unshielded are acceptable This is mostly due to the excellent electrical noise immunity that is inherent with Ethernet componentry NOTE Follow standard networking procedures for the interconnections of all components For individual cable runs in excess of 300 feet 100 meters a Switch Hub must be used for each additional run Cabling Do s and Don ts Frick Controls recommends the following ...

Page 12: ...number of ports available a four port Switch can connect four computers an eight port Switch can connect up to eight computers and so on So if you start with a four port Switch but eventually add more Quantum s you can buy another Switch and connect it to the one you already have increasing the potential number of Quantum s on your network Typical Switch Note If you want to connect one computer to...

Page 13: ...r 1000 Ft 0 5EPCS BK Computercablestore com HT 210C Cablesforless com P 15027 Stonewall Cable Inc S2307692 Computers4sure com Crimp Tool RJ 45 Crimp tool 10 RJ1145 Computercablestore com RJ 45 For Shielded 4 pair solid wire cable P 15007 Stonewall Cable Inc 5 554169 3 Tyco Electronics 1 5E45 010 Computercablestore com Connectors RJ 45 For Un shielded 4 pair solid wire cable P 15029 Stonewall Cable...

Page 14: ...t allows your computer to connect there is an address bar that appears near the top of the screen This address bar is where you would enter the IP address of the computer or network that you would like to communicate with To make this simpler these numeric IP addresses are also coded to allow alpha numeric names to be masked over them so that rather than having to enter an address of 216 27 61 137...

Page 15: ...ations or perhaps categorized by unit function For instance if you wanted to group the units by function and had 10 units and three of them were air handlers then ACUair1 could be the name of a work group Another three units may be High Stage compressors this work group could be named HighStage1 and the remaining four units could be standard compressors and they could be named Comp1 So name each u...

Page 16: ...ntum Comm Port If you are communicating to more than one panel then you will not be able to use RS 232 You can however convert RS 232 to either RS 422 or RS 485 with an adapter card Reference the Converting an RS 232 Serial Port to RS 422 or RS 485 section for information about an adapter card Reference the drawing of the Quantum Main Board in this manual to identify wiring and jumpering locations...

Page 17: ...Command AM Change Unit Mode AS Status Command F1 Alarms Shutdowns Annunciation Page 1 F2 Alarms Shutdowns Annunciation Page 2 F3 Alarms Shutdowns Annunciation Page 3 CA Clear Alarms IE Unit Status Command P1 Set mode to Process 1 P2 Set mode to Process 2 CU Set mode to Cleanup T1 Read a value from the Table CS Change a setpoint in the Table ZA Unit s Current Status All data is returned as integer ...

Page 18: ...103 Space 104 Message Code 6 107 Date 6 as mm dd yy 115 Time 6 as hh mm ss 123 Space 124 CS Checksum followed by Carriage return Line feed RETURN Warnings Shutdowns Page 2 data 01F2 Start of command sequence 0x AcuAir ID code F2 Failure Annunciation command Page 2 CS Checksum CR Carriage Return RETURNED ANSWER Starting Character Position Description of returned data 1 A Acknowledge 2 01 AcuAir ID ...

Page 19: ...sequence 01 AcuAir ID code IE Unit Status Command CS Checksum CR Carriage Return RETURNED ANSWER A Acknowledge 01 AcuAir ID code IE Unit Status Command F Digital Inputs F Digital Inputs F Digital Outputs F Digital Outputs F Digital Outputs F Digital Outputs 000 Outside Return Air Dampers 000 Exhaust Command 000 Burner Output 000 Heat Profile 000 Outside Air Temperature 000 Discharge Air Temp 000 R...

Page 20: ...ess s setpoint value 0000 Frick Table address of the setpoint 0000000 00 New setpoint scaled x100 CS Checksum CR Carriage Return RETURNED ANSWER A followed by the ID and 1 CR LF if successful and 0 CR LF if unsuccessful RETURN Unit Status Unit data 01Z1 Start of command sequence 01 AcuAir ID code Z1 Unit Status Command CS Checksum CR Carriage Return RETURNED ANSWER A Acknowledge 01 AcuAir ID code ...

Page 21: ... 8 99 63 c 14 E ctrl N SO 57 39 9 100 64 d 15 F ctrl O SI 58 3A 101 65 e 16 10 ctrl P DLE 59 3B 102 66 f 17 11 ctrl Q DC1 60 3C 103 67 g 18 12 ctrl R DC2 61 3D 104 68 h 19 13 ctrl S DC3 62 3E 105 69 i 20 14 ctrl T DC4 63 3F 106 6A j 21 15 ctrl U NAK 64 40 107 6B k 22 16 ctrl V SYN 65 41 A 108 6C l 23 17 ctrl W ETB 66 42 B 109 6D m 24 18 ctrl X CAN 67 43 C 110 6E n 25 19 ctrl Y EM 68 44 D 111 6F o ...

Page 22: ...own Control commands such as starting the air handler are also sent with a write command For more detail and a list of the data reference the Quantum Data Table section For details about the actual protocol reference the AB publication 1770 6 5 16 DF1 Protocol and Command Set Reference Manual Because overrun can occur the baud rate and commands should be setup to produce the most desired throughpu...

Page 23: ...ssage Length in Elements 1 Message Time out seconds 15 Enter 20 into N12 0 to send the command to set the compressor in remote mode Refer to the Allen Bradley Programming Overview Section for more information PLC 5 30 Suggested Setup Channel 0 25 pin D shell serial port supports standard EIA RS 232C and RS 423 and is RS 422A compatible NOTE Channel 0 is optically coupled provides high electrical n...

Page 24: ...mand SLC Typed Logical Read PLC 5 Data Table Address N9 3 Size in Elements 20 Local Remote Local Local Node Address 004 Quantum Panel s ID Destination Data Table Address N10 1 Port Number 0 Refer to the Allen Bradley Programming Overview Section for more information Allen Bradley Programming Overview This section contains programming examples for reading data from and writing data to the Frick Qua...

Page 25: ...0 510 CS MAR 07 COMMUNICATIONS SETUP Page 25 System Configuration Message Sequence Logic Use the following logic to sequence read and write message to the Quantum panel This logic prevents hang up due to lost communications or message errors ...

Page 26: ...eeded then modify the control block and setup screen parameters accordingly The following message read instruction will be executed whenever counter 5 0 logic shown above is equal to 0 Delay Between Messages The delay timer on rung 3 must be used when communicating to the Quantum LX with the 100ms preset as shown This time delay may be decreased when communicating to more than one compressor provi...

Page 27: ... and place them into the SLC500 s N10 1 through N10 28 register The target address must be changed to for the Quantum LX This Controller SLC500 Data Table Address Data file location in the SLC500 Size in Elements of data file to read Channel Port location on the SLC processor Channel 0 is the RS 232 port Target Device Quantum Panel Data Table Address Data file location in the Quantum controller Lo...

Page 28: ... several air handlers copy paste these rungs as needed then modify the control block and setup screen parameters accordingly The following write message instruction will be executed when counter 5 0 logic shown above is equal to 1 and when called upon by the change compressor mode bit B3 2 When B3 2 is off the counter will be incremented to execute the next message in the sequence Continued on nex...

Page 29: ...FRICK QUANTUM LX AcuAir CONTROL PANEL S90 510 CS MAR 07 COMMUNICATIONS SETUP Page 29 Continued from previous page ...

Page 30: ...n PSIA However the Quantum can be configured to return all temperature and pressure data in the prescribed Panel Units This change can be made by setting address N119 20 to a 1 Panel Units The Panel Units can be assessed and changed in the Human Interface HMI by selecting MENU SETPOINTS PANEL The value zero 0 is used to represent an OFF status and a DISABLED option The value one 1 which is receive...

Page 31: ...t change Keeping the Quantum busy writing to memory will interfere with the Quantum communicating to its I O boards A communication failure to an I O board will cause the compressor to shutdown For more detail and a list of the data reference the Quantum Data Table section of this manual For details and information about the actual protocol reference the Modicon website at http www modicon com The...

Page 32: ...the message Because the Quantum utilizes MODBUS ASCII protocol Longitudinal Redundancy Check or LRC is used as the method for verifying that the message sent from the transmitting device was properly received by the receiving device The Longitudinal Redundancy Check LRC field is one byte containing an eight bit binary value The LRC value is calculated by the transmitting device by adding together ...

Page 33: ...example we see that we need a H O High Order address and a L O Low Order address Since all data sent and received is in ASCII Hex Byte format we need to look at 00 Hex as the Low Order portion of the address The High Order portion is 7D Now our decimal 2000 is formatted as 7D00 Hex Since we are only looking for this one address and no other we can say that we are only looking for one Data Address ...

Page 34: ...s message on a more basic level to understand how the address that we are writing to is arrived at We want to send the value of 250 25 0 to the Process 1Control Setpoint Frick Address 7100 decimal The first part of the message will be a Colon This represents a heads up alert that data is coming down the line Any time that a message is sent all of the Quantum panels that are on the Modbus network w...

Page 35: ...ver in this case we see that 1D8 hex is greater than 100 hex Since the math in this particular example would yield a negative number FFFFFF28 we need to modify the value of 1D8 Hex in order to provide a positive result This is accomplished quite simply by dropping the most left hand digit 1D8 becomes D8 100 hex D8 hex 28 hex After the entire data packet has been created simply press the Enter key ...

Page 36: ... and from the Quantum consist of numbers having one decimal place Therefore 220 decimal 22 0 decimal All temperatures are in degrees C and all pressures are in PSIA unless the command is sent to select the units of the panel Therefore 22 0 decimal 22 0 C Therefore the value of the Outside Air Temperature for Unit 1 is 22 0 C ASCII NOTES This has been an example of how the Quantum Controller uses t...

Page 37: ...502 When using Modicon Setup Software ensure that Head Number Rack Position position of Ethernet card in its rack Map Index Quantum physical ID number Socket 502 NOTE Be careful not to continuously request a setpoint change It is to be expected that communications may slow down during the process of writing setpoints or clearing alarms Both of these processes involve writing to either EEPROM or Fl...

Page 38: ...t so that communications may be established quickly with the Quantum so that time is not lost in trying to troubleshoot a potentially simple problem A modem or direct connection from a Comm port of a computer running Microsoft Windows can be used to connect to Com 2 of the Quantum Setting up Hyperterminal You will need to locate either a lap top or desktop computer that has Hyperterminal installed...

Page 39: ...ol that you are wishing to use The one box that normally would need to be changed from one protocol to the next is the Data Bits box For MODBUS ASCII you can use either 7 or 8 data bits for Frick and Quantum protocols use only 8 data bits NOTE Allen Bradley MODBUS RTU and TCP IP protocols cannot be tested using Hyperterminal For the purpose of this document Frick protocol will be used Refer to the...

Page 40: ...out of the computer and into it will be shown When valid data is typed in here then sent the connected device recognizes and responds to that data and a response will be shown below the sent data Click on File A pull down menu will appear From this menu locate and click on Properties You will once again see the following screen This time click on the Settings tab ...

Page 41: ...button On the ASCII Setup screen for best results check the boxes according to the following chart For MODBUS ASCII Send line ends with line feeds Echo typed characters locally Append line feeds to incoming line ends Wrap lines that exceed terminal width For Frick protocols Echo typed characters locally Append line feeds to incoming line ends Wrap lines that exceed terminal width Leave everything ...

Page 42: ...n will once again be shown Click on the OK button to proceed You will now be back to the main Hyperterminal communications screen This screen will be blank All communications both from the computer and to the computer from the Quantum will appear on this screen Proceed to the Testing Communications section ...

Page 43: ... wiring is not backwards If the wiring is correct power the Quantum down then back up If either or both of the LED s is still on a bad driver chip may be suspected on the Quantum and the board should be replaced Once everything has been inspected cables jumpers and setup try to develop communications from the leader You should see the LED s on the Com 2 port flickering as the Quantum talks to the ...

Page 44: ...021 Suction 4 2 5 Output 1021 N10 21 41022 Demand Defrost 2 6 Input 1022 N10 22 41023 Warning 1 23 Output 1023 N10 23 41024 Shutdown 1 24 Output 1024 N10 24 41025 Smoke Detector 1 9 Input 1025 N10 25 41026 Cleanup 1 22 Output 1026 N10 26 41027 Remote Process1 Process2 1 8 Input 1028 N10 28 41029 Hot Gas 1 1 20 Output 1029 N10 29 41030 Hot Gas 2 2 7 Output 1030 N10 30 41031 Hot Gas 3 2 8 Output 103...

Page 45: ...erature 1 15 Input 2017 N20 17 42018 Post Wheel Regen Air Temperature 1 16 Input 2031 N20 31 42032 User defined analog input 1 2 19 Input 2032 N20 32 42033 User defined analog input 2 2 20 Input 2033 N20 33 42034 User defined analog input 3 2 21 Input 2034 N20 34 42035 User defined analog input 4 2 22 Input 2035 N20 35 42036 User defined analog input 5 2 23 Input 2036 N20 36 42037 User defined ana...

Page 46: ...ehumidification Command Percent 3004 N30 4 43005 Pre Coil Command Percent 3005 N30 5 43006 Economizer Command Percent 3006 N30 6 43007 Outside Air Damper Command Percent 3007 N30 7 43008 Exhaust Command Percent 3008 N30 8 43009 Pre Wheel Regen Command Percent 3009 N30 9 43010 Post Wheel Regen Command Percent 3017 N30 17 43018 Desiccant Dehumidification Command Percent 3019 N30 19 43020 Regen Burne...

Page 47: ...ut 5 Mode 4048 N40 48 44049 Auxiliary Input 6 Mode 4049 N40 49 44050 Auxiliary Input 7 Mode 4050 N40 50 44051 Auxiliary Input 8 Mode 4051 N40 51 44052 Auxiliary Input 9 Mode 4052 N40 52 44053 Auxiliary Input 10 Mode 0 Auxiliary Input Disable 1 Auxiliary Input Shutdown_When_Running 2 Auxiliary Input Shutdown_Always 3 Auxiliary Input Warning_When_Running 4 Auxiliary Input Warning_Always 4053 N40 53 ...

Page 48: ...n 0 Process 1 1 Process 2 2 Cleanup 10 Idle 4084 N40 84 44085 Remote Mode Setting 0 Process 1 1 Process 2 2 Cleanup 4085 N40 85 44086 Mode Source Flag 0 Button 1 Digital Input 2 Schedule 4086 N40 86 44087 Manual Defrost Selection 1 Start Defrost 10 Idle 4087 N40 87 44088 Defrost Source Flag 0 None 1 Defrost Button 2 Digital Input 3 Defrost Schedule 4 Liquid Counter 5 Differential Pressure 4089 N40...

Page 49: ...4149 N41 49 44150 Time Schedule Saturday 4 th Mode 0 Process 1 1 Process 2 2 Cleanup 3 Off 4150 N41 50 44151 Time Scheduling 0 Disabled 1 Enabled 4151 N41 51 44152 Auxiliary Input 11 Mode 4152 N41 52 44153 Auxiliary Input 12 Mode 4153 N41 53 44154 Auxiliary Input 13 Mode 4154 N41 54 44155 Auxiliary Input 14 Mode 4155 N41 55 44156 Auxiliary Input 15 Mode 4156 N41 56 44157 Auxiliary Input 16 Mode 41...

Page 50: ...direct 4202 N4202 44203 Heating Configuration 0 Disabled 1 Single Stage 2 Single Modulated Valve 3 Two Position Valve with Modulated Output 4203 N42 03 44204 Dehumidification Configuration 0 Disabled 1 Cooling 2 Desiccant 3 Desiccant and Cooling 4204 N42 04 44205 Supply Fan Configuration 0 Constant Air Volume 4205 N42 05 44206 Exhaust Configuration 0 Disabled 1 Single Stage 2 Two Stage 4206 N42 06...

Page 51: ...led 4216 N42 16 44217 Discharge Temperature Configuration 0 Disabled 1 Discharge Temperature Low Limit 4217 N42 17 44218 Control Source Configuration 0 None 1 Remote Switch 2 Schedule 3 Remote Switch and Schedule 4227 N42 27 44228 Defrost Initiation 0 Basic 1 Time of Day 2 Liquid Counter 3 Time with Liquid Override 4 Differential Pressure 4228 N42 28 44229 Suction Valve Type 0 Forward 1 Reverse 42...

Page 52: ...oom Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 40 User defined analog input 10 41 User defined analog input 11 42 ...

Page 53: ...oom Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 40 User defined analog input 10 41 User defined analog input 11 42 ...

Page 54: ...oom Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 40 User defined analog input 10 41 User defined analog input 11 42 ...

Page 55: ...oom Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 40 User defined analog input 10 41 User defined analog input 11 42 ...

Page 56: ...oom Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 40 User defined analog input 10 41 User defined analog input 11 42 ...

Page 57: ...oom Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 40 User defined analog input 10 41 User defined analog input 11 42 ...

Page 58: ...oom Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 40 User defined analog input 10 41 User defined analog input 11 42 ...

Page 59: ...oom Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 40 User defined analog input 10 41 User defined analog input 11 42 ...

Page 60: ...r Temperature 4 Pre Coil Air Temperature 5 Coil Air Temperature 6 Room Air Humidity 7 Room Pressure 9 Outside Air Damper 31 User defined analog input 1 32 User defined analog input 2 33 User defined analog input 3 34 User defined analog input 4 35 User defined analog input 5 36 User defined analog input 6 37 User defined analog input 7 38 User defined analog input 8 39 User defined analog input 9 ...

Page 61: ...hutdown 385 5064 N50 64 45065 Auxiliary Input 1 Warning 386 5065 N50 65 45066 Auxiliary Input 2 Shutdown 387 5066 N50 66 45067 Auxiliary Input 2 Warning 388 5067 N50 67 45068 Auxiliary Input 3 Shutdown 389 5068 N50 68 45069 Auxiliary Input 3 Warning 390 5069 N50 69 45070 Auxiliary Input 4 Shutdown 391 5070 N50 70 45071 Auxiliary Input 4 Warning 392 5071 N50 71 45072 Auxiliary Input 5 Shutdown 393 ...

Page 62: ...liary Analog 10 Warning 444 5131 N51 31 45132 Auxiliary Input 11 Shutdown 610 5132 N51 32 45133 Auxiliary Input 11 Warning 611 5133 N51 33 45134 Auxiliary Input 12 Shutdown 612 5134 N51 34 45135 Auxiliary Input 12 Warning 613 5135 N51 35 45136 Auxiliary Input 13 Shutdown 614 5136 N51 36 45137 Auxiliary Input 13 Warning 615 5137 N51 37 45138 Auxiliary Input 14 Shutdown 616 5138 N51 38 45139 Auxilia...

Page 63: ...ng 668 5179 N51 79 45180 High Auxiliary Analog 18 Shutdown 648 5180 N51 80 45181 High Auxiliary Analog 18 Warning 649 5181 N51 81 45182 Low Auxiliary Analog 18 Shutdown 669 5182 N51 82 45183 Low Auxiliary Analog 18 Warning 670 5183 N51 83 45184 High Auxiliary Analog 19 Shutdown 650 5184 N51 84 45185 High Auxiliary Analog 19 Warning 651 5185 N51 85 45186 Low Auxiliary Analog 19 Shutdown 671 5186 N5...

Page 64: ...ner Ramp Time 6019 N60 19 46020 Heating Min On Timer 6020 N60 20 46021 Heating Min Off Timer 6021 N60 21 46022 Control Source Timer 6022 N60 22 46023 Suction Stage 1 Min On Timer 6023 N60 23 46024 Suction Stage 2 Min On Timer 6024 N60 24 46025 Suction Stage 3 Min On Timer 6025 N60 25 46026 Suction Stage 4 Min On Timer 6026 N60 26 46027 Suction Stage 1 Min Off Timer 6027 N60 27 46028 Suction Stage ...

Page 65: ...roportional Band 7145 N101 45 47146 Cleanup Cooling Integration Time 7146 N101 46 47147 Cleanup Cooling Command Maximum 7147 N101 47 47148 Cleanup Cooling Command Minimum 7160 N101 60 47161 Cooling Stage 1 On 7161 N101 61 47162 Cooling Stage 1 Minimum On Time 7162 N101 62 47163 Cooling Stage 1 Minimum Off Time 7163 N101 63 47164 Cooling Stage 2 On 7164 N101 64 47165 Cooling Stage 2 Minimum On Time...

Page 66: ...7 47275 Smoke Detector Shutdown Delay 7278 N102 78 47279 Supply Burner Flame Failure Warning Delay 7300 N103 00 47301 Process 1 Heating Setpoint 7301 N103 01 47302 Process 1 Heating On 7302 N103 02 47303 Process 1 Heating Lockout 7304 N103 04 47305 Process 1 Heating Proportional Band 7305 N103 05 47306 Process 1 Heating Integration Time 7306 N103 06 47307 Process 1 Heating Command Maximum 7307 N10...

Page 67: ...4 61 47462 Process 2 Cooling Dehumidification Proportional Band 7462 N104 62 47463 Process 2 Cooling Dehumidification Integration Time 7463 N104 63 47464 Process 2 Cooling Dehumidification Command Maximum 7464 N104 64 47465 Process 2 Cooling Dehumidification Command Minimum 7470 N104 70 47471 Discharge Temperature Warning 7471 N104 71 47472 Discharge Temperature Warning Delay 7472 N104 72 47473 Di...

Page 68: ... Hour 1 7570 N105 70 47571 Time Schedule Friday 3rd Mode Minute 1 7571 N105 71 47572 Time Schedule Friday 4th Mode Hour 2 7572 N105 72 47573 Time Schedule Friday 4th Mode Minute 2 7573 N105 73 47574 Time Schedule Saturday 1st Mode Hour 1 7574 N105 74 47575 Time Schedule Saturday 1st Mode Minute 1 7575 N105 75 47576 Time Schedule Saturday 2nd Mode Hour 2 7576 N105 76 47577 Time Schedule Saturday 2n...

Page 69: ...Defrost Schedule Thursday Minute 1 7635 N106 35 47636 Defrost Schedule Thursday Hour 2 7636 N106 36 47637 Defrost Schedule Thursday Minute 2 7637 N106 37 47638 Defrost Schedule Thursday Hour 3 7638 N106 38 47639 Defrost Schedule Thursday Minute 3 7639 N106 39 47640 Defrost Schedule Thursday Hour 4 7640 N106 40 47641 Defrost Schedule Thursday Minute 4 7641 N106 41 47642 Defrost Schedule Thursday Ho...

Page 70: ...liary Input 10 Delay 7710 N107 10 47711 Auxiliary Input 11 Delay 7711 N107 11 47712 Auxiliary Input 12 Delay 7712 N107 12 47713 Auxiliary Input 13 Delay 7713 N107 13 47714 Auxiliary Input 14 Delay 7714 N107 14 47715 Auxiliary Input 15 Delay 7715 N107 15 47716 Auxiliary Input 16 Delay 7716 N107 16 47717 Auxiliary Input 17 Delay 7717 N107 17 47718 Auxiliary Input 18 Delay 7718 N107 18 47719 Auxiliar...

Page 71: ...7782 N107 82 47783 Auxiliary Analog 6 High Warning 7783 N107 83 47784 Auxiliary Analog 6 High Warning Delay 7784 N107 84 47785 Auxiliary Analog 6 Low Shutdown 7785 N107 85 47776 Auxiliary Analog 6 Low Shutdown Delay 7786 N107 86 47787 Auxiliary Analog 6 Low Warning 7787 N107 87 47788 Auxiliary Analog 6 Low Warning Delay 7790 N107 90 47791 Auxiliary Analog 7 High Shutdown 7791 N107 91 47792 Auxilia...

Page 72: ...12 Low Warning Delay 7850 N108 50 47851 Auxiliary Analog 13 High Shutdown 7851 N108 51 47852 Auxiliary Analog 13 High Shutdown Delay 7852 N108 52 47853 Auxiliary Analog 13 High Warning 7853 N108 53 47854 Auxiliary Analog 13 High Warning Delay 7854 N108 54 47855 Auxiliary Analog 13 Low Shutdown 7855 N108 55 47856 Auxiliary Analog 13 Low Shutdown Delay 7856 N108 56 47857 Auxiliary Analog 13 Low Warn...

Page 73: ...wn 7911 N109 11 47912 Auxiliary Analog 19 High Shutdown Delay 7912 N109 12 47913 Auxiliary Analog 19 High Warning 7913 N109 13 47914 Auxiliary Analog 19 High Warning Delay 7914 N109 14 47915 Auxiliary Analog 19 Low Shutdown 7915 N109 15 47916 Auxiliary Analog 19 Low Shutdown Delay 7916 N109 16 47917 Auxiliary Analog 19 Low Warning 7917 N109 17 47918 Auxiliary Analog 19 Low Warning Delay 7920 N109 ...

Page 74: ...53 N110 53 48054 PI 7 High Limit 8054 N110 54 48055 PI 7 Low Limit 8055 N110 55 48056 PI 7 When Running Off Value 8056 N110 56 48057 PI 8 Setpoint 8058 N110 58 48059 PI 8 Proportional Band 8059 N110 59 48060 PI 8 Integration Time 8061 N110 61 48062 PI 8 High Limit 8062 N110 62 48063 PI 8 Low Limit 8063 N110 63 48064 PI 8 When Running Off Value 8199 N111 99 48200 General Unit Inspection Service Int...

Page 75: ...point 8252 N112 52 48253 Pre Wheel Regen Proportional Band 8253 N112 53 48254 Pre Wheel Regen Integration Time 8254 N112 54 48255 Pre Wheel Regen Command Maximum 8255 N112 55 48256 Pre Wheel Regen Command Minimum 8260 N112 60 48261 Post Wheel Regen Setpoint 8262 N112 62 48263 Post Wheel Regen Proportional Band 8263 N112 63 48264 Post Wheel Regen Integration Time 8264 N112 64 48265 Post Wheel Regen...

Page 76: ...ow Shutdown Delay Running 8322 N113 22 48323 False Regen Air Flow Input Delay 8323 N113 23 48324 Desiccant Wheel Confirm Input Delay COMMANDS Frick Address AB Address Modbus Address Read Write Description of Data Value Codes 8910 N119 10 49011 W Remote Start 1 Start 8911 N119 11 49012 W Remote Stop 1 Stop 8915 N119 15 49016 W Remote Unit Mode 0 Process 1 1 Process 2 2 Cleanup 8917 N119 17 49018 W ...

Page 77: ...nsor Fault 63 Auxiliary Input 1 Shutdown 64 Auxiliary Input 1 Warning 65 Auxiliary Input 2 Shutdown 66 Auxiliary Input 2 Warning 67 Auxiliary Input 3 Shutdown 68 Auxiliary Input 3 Warning 69 Auxiliary Input 4 Shutdown 70 Auxiliary Input 4 Warning 71 Auxiliary Input 5 Shutdown 72 Auxiliary Input 5 Warning 73 Auxiliary Input 6 Shutdown 74 Auxiliary Input 6 Warning 75 Auxiliary Input 7 Shutdown 76 Au...

Page 78: ... of jumpers or links also The links on this main board MAY need to be modified by factory qualified personnel to configure the Quantum 4 for specific applications The Quantum 4 utilizes Flash Card technology There is a Flash Card socket located on the under side of this main board The Quantum 4 board has the LX Operating System pre loaded at the factory so this Flash Card feature will primarily be...

Page 79: ... PL2 COM1 TX 3 4 5 6 7 0 1 2 D8 D1 0 D1 1 D1 2 PO RT 80H D4 D5 D7 D1 3 SW1 ON 8 7 6 5 4 3 2 1 COM 1 1 2 3 4 1 2 4 RS 422 RS 485 LK 4 LK 3 LK 6 LK 5 D1 D8 LK17 RS 422 RS 485 LK 8 LK 7 LK 10 LK 9 D6 D2 LK11 B A PL1 COM1 RX COM2 RX KB 3 LK1 CAT 5 Ethernet Connector Com 3 RS 232 Connector USB Connector Depending on board version USB could be located in either of these to places Com 1 TB1 RS 422 485 Co...

Page 80: ... specifics on the jumper settings and wiring convention for RS 232 NOTE There are NO jumper settings associated with this connector Com 3 PL6 Com 3 Wiring To 9 Pin D Connector TABLE 6 Com 3 PL6 Communications Signals PL6 Connector Pin Signal 3 Received Data RX 5 Transmit Data TX 9 Ground COM D1 LK11 B A LK12 LK11 B A TB2 COM2 TX LK4 LK3 PL11 PL15 PL5 Flash Card Socket Located under board PL3 PL4 P...

Page 81: ...s the jumpers LED s and signal pinouts to allow the end user to communicate to Com 2 TB2 using RS 422 protocol Refer to Tables 7 and 9 for the specifics on the jumper settings and wiring convention for RS 422 Com 2 TB2 Connector Jumpers and LED Location TABLE 9 RS 422 TB2 Communications Board Jumpers LINK POSITION FUNCTION LK 1 In Out Terminate COM2 No termination RS 422 LK 3 In Out Pull down COM2...

Page 82: ...board as well as the jumpers LED s and signal pinouts to allow the end user to communicate to Com 2 TB2 using RS 485 protocol Refer to Tables 10 and 12 for the specifics on the jumper settings and wiring convention for RS 485 Com 2 Connector Jumpers and LED Location TABLE 12 RS 485 TB2 Communications Board Jumpers LINK POSITION FUNCTION LK 1 In Out Terminate COM2 No termination RS 485 LK 3 In Out ...

Page 83: ...settings on the converter module have been verified you will need to verify the jumper settings of the Quantum controller Refer to Tables 4 and 5 After verifying both the Converter module and Quantum settings the interconnecting wiring must be done Be sure to use 4 conductor shielded communications cable two wires for transmit two for receive for RS 422 or 2 conductor shielded cable for RS 485 NOT...

Page 84: ...tch Each end of the housing has a small tab located just below the bottom most terminal block of each end Hold the module as shown in the following pictorial Disassembling the module Press the tabs using the thumb and finger and with your other hand carefully slide the circuit board out of the housing Ensure that proper anti static guidelines are followed while handling the circuit board The follo...

Page 85: ...he SIGNAL NAME of the module All external communications wiring must conform with the Frick Proper Installation of Electronic Equipment in an Industrial Environment publication RS 232 CONNECTIONS Refer to the following figure for the pin connections showing how to wire a standard 9 Pin RS 232 connector directly to the Frick Communications Converter Module RS 232 Connections RS 422 Connections Refe...

Page 86: ...precaution Click on the Full System Install button A new window will appear requesting the user to select a file to upload The Browse button permits the user to locate the file by navigating through the system s directory structure Once the System Install File has been located click Upload File to allow the process to continue The wording on the Full System Install button will be replaced with Ple...

Page 87: ...FRICK QUANTUM LX AcuAir CONTROL PANEL S90 510 CS MAR 07 COMMUNICATIONS SETUP Page 87 APPENDIX C QUANTUM LX ETHERNET COMMUNICATIONS WIRING ...

Page 88: ...LX LOCAL ETHERNET CONFIGURATIONS Typical Small Local Quantum LX Ethernet Configuration Quantum LX Computer Switch Typical Large Local Quantum LX Ethernet Configuration Switch Switch Switch Computer Computer Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX Quantum LX ...

Page 89: ...TIONS Typical Small Quantum LX Ethernet Network Configuration Ethernet Network Internet Switch Computer Quantum LX Quantum LX Typical Large Quantum LX Ethernet Network Configuration Switch Switch Internet Ethernet Network Switch Quantum LX Quantum LX Quantum LX Computer Computer Quantum LX Quantum LX Quantum LX Quantum LX ...

Page 90: ...S90 510 CS MAR 07 FRICK QUANTUM LX AcuAir CONTROL PANEL Page 90 COMMUNICATIONS SETUP APPENDIX D QUANTUM LX SERIAL COMMUNICATIONS WIRING ...

Page 91: ...ations port Typical MODBUS ASCII Setup DCS Distributed Control System OR With serial interface adapter card that supports our MODBUS and or our AB SLC 500 DF1 protocol SEE ABOVE Generic DCS PLC Setup RS 232 RS 422 RS 485 Direct to one Quantum LX RS 422 RS 485 RS 232 to 422 485 Converter RS 232 RS 232 to 422 485 Converter Quantum LX RS 232 Direct to one RS 232 AcuAir Quantum Quantum Quantum AcuAir ...

Page 92: ...den 8761 22 AWG or Equal Belden 8761 22 AWG or Equal 1 2 3 4 1 2 3 4 BLK CLR BLK CLR Belden 8761 22 AWG or Equal 1 2 3 4 To Customer Remote Computer DCS System COM2 TB2 COM2 TB2 COM2 TB2 BLK RED TX TX Belden 8777 22 AWG or Equal BLK RED BLK RED Belden 8777 22 AWG or Equal BLK RED BLK RED Belden 8777 22 AWG or Equal To Customer Remote Computer DCS System AcuAir 1 AcuAir 2 AcuAir 3 RX RX BLK GRN COM...

Page 93: ...6 DBS Motor Starter 16 21 DCS 33 42 91 Decimal 32 84 Destination 18 20 DHCP 19 Direct Connection 50 DOS 88 E E mail 19 20 EMI 17 Ethernet 17 18 19 20 F Failed 12 13 Fixed 19 76 Flash memory 33 Flow Control 51 Frick protocol 51 Full Duplex 9 16 21 33 Function Code 43 G Gateway 20 H Half Duplex 9 16 21 Hexadecimal 32 HMI 50 Homerun 17 Hub 18 19 Human Machine Interface 50 Hyperterminal 21 26 45 46 48...

Page 94: ...30 43 48 49 52 55 RJ 45 17 18 Router 20 RS 232 2 4 11 13 17 20 21 38 42 55 88 90 RS 422 2 3 6 8 11 13 21 22 34 42 55 88 91 RS 485 2 3 5 6 9 11 13 16 21 42 55 88 91 RS 485 422 90 RSLogix5 33 35 RTU 16 21 42 46 49 RX2 21 55 S Screen 13 Sequencing 90 91 Serial 84 Setting up Hyperterminal 50 55 Shielded 11 17 18 Shutdown 20 22 24 25 56 59 61 65 68 70 72 74 80 86 87 SLC 11 33 35 38 41 SLC500 33 35 38 4...

Page 95: ...FRICK QUANTUM LX AcuAir CONTROL PANEL S90 510 CS MAR 07 COMMUNICATIONS SETUP Page 95 ...

Page 96: ...MAR 07 FRICK QUANTUM LX AcuAir CONTROL PANEL Page 96 COMMUNICATIONS SETUP 2007 Johnson Controls Inc ALL RIGHTS RESERVED Subject to change without notice Printed in USA GUI 1M Supersedes NOTHING Form S90 510 CS 307 ...

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