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FR100L&FR200L For Wire drawing machine

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Preface

FR100L&FR200L special purpose inverter is designed for wire drawing machine, based on the

core control arithmetic of FR100 or FR200 vector control inverter, combined with the control
requirements of wire drawing machine application. It can be widely used in water tank type wire
drawing host, water tank type winding machine, straight drawing machine and etc. Starting at any
position of lower-limit, point zero or upper limit on tension rod, tracking the speed automatically to keep
balance bar at the middle position, whenever without load, half load, full load, and whatever thick line,
thin line, low speed, high speed, the tension is constant.

When debugging the product, please refer to the commissioning guide in this manual,

maintenance can refer to FR100 or FR200 user manual.

IMPORTANT NOTES

To illustrate the details of the products

pictures in this manual based on products with outer

casing or safety cover being removed. When using this product, please be sure to well install
outer casing or covering by the rules, and operating in accordance with the manual contents.

The illustrations this manual for illustration only and may vary with different products you have

ordered.

The company is committed to continuous improvement of products, product features will

continue to upgrade, the information provided is subject to change without notice.

If you are using have questions, please contact our regional agents or our customer service

center. Customer Service Tel 0755 -33067999.

The company's other products please visit our website.

http://www.frecon.com.cn

Summary of Contents for FR100L-4T-0.7B

Page 1: ...the product please refer to the commissioning guide in this manual maintenance can refer to FR100 or FR200 user manual IMPORTANT NOTES To illustrate the details of the products pictures in this manua...

Page 2: ...3 Dimensions Installation dimension and Weight 4 Chapter 2 Commissioning guide 6 2 1 Wire cable winding unwinding of wire drawing machine diagram 6 2 2 Terminal configuration 7 Chapter 3 Function Par...

Page 3: ...tput current A Applicable motor kW HP 3 Phase 380V 50 60Hz Range 15 30 FR100L 4T 0 7B 1 5 3 4 2 5 0 75 1 FR100L 4T 1 5B 3 5 0 4 2 1 5 2 FR100L 4T 2 2B 4 5 8 5 5 2 2 3 FR100L 4T 4 0B 6 11 9 5 3 7 4 5 F...

Page 4: ...ounting installation diagram Table 1 2 Configuration mounting dimensions and weight Model No Dimensions and installation size mm W eig ht Kg W H D W1 W2 H1 H2 H3 H4 D1 D2 FR100L 4T 0 7 B 11 0 17 3 13...

Page 5: ...H1 D Installati on Aperture FR200L 4T 4 0B 146 131 249 236 177 5 5 3 2 FR200L 4T 5 5B FR200L 4T 7 5B FR200L 4T 011B 198 183 300 287 185 5 5 5 4 FR200L 4T 015B FR200L 4T 018B 255 176 459 443 220 7 15 5...

Page 6: ...ding of wire drawing machine diagram It is consisted of host stretch film tension rod winder and winding machines Water tank type wire drawing machine 1 Water tank type wire drawing machine 2 Straight...

Page 7: ...2 1 Functions of Inverter Main Circuit Terminals Terminal Label Description R L1 S L2 T L3 AC Power Input Terminal connected to three phase 380V AC power U T1 V T2 W T3 Inverter AC output terminal co...

Page 8: ...inal Analog Input AI1 GND Analog Input Terminal 1 Input Range DC 0 10V 0 20mA selected by AI1 AI2 toggle switches on control board Input Impedance 250k for voltage input 250 for current input AI2 GND...

Page 9: ...ving ability AC250V 3A COS 0 4 DC 30V 1A R1B R1C normal close terminal R2A R2C normal open terminal R2B R2C normal close terminal 485 Commun ication 485 485 485 Communication Terminals Speed 4800 9600...

Page 10: ...ower limit frequency 0 Run at Fup 0 1 After running time of lower limit frequency it will run on speed of 0 F01 12 Running time of lower limit frequency 0 0 6000 0s 60 0s Group F02 Start Stop Control...

Page 11: ...Parameters of Motor 1 F08 01 Power rating of motor 1 0 10 600 00kW Model F08 02 Rated voltage of motor 1 60 660V defined F08 03 Rated current of motor 1 0 1 1500 0A Model F08 04 Rated frequency of mot...

Page 12: ...F09 05 F09 09 0 00Hz F09 08 Multi point V F voltage 3 V3 0 0 100 0 0 0 F09 09 Multi point V F frequency 4 F4 F09 07 rated motor frequency 50 00Hz F09 10 Multi point V F voltage 4 V4 0 0 100 0 Ue 100 0...

Page 13: ...s place Hundred s digit Power output phase loss Err10 Same as unit s place Thousand s digit Motor overload Err11 Same as unit s place Ten thousand s digit Inverter overload Err11 Same as unit s place...

Page 14: ...rload alarm Unit s place detection option 00 0 Always detect 1 Detect at constant speed only Ten s digit compared object 0 Rated current of motor 1 Rated current of drive F11 19 Overload alarm thresho...

Page 15: ...100 0 0 0 U00 16 AI2 input 0 0 100 0 0 0 U00 17 AI3 input 100 0 100 0 0 0 U00 18 Keypad potentiometer input 0 0 100 0 0 0 U00 19 HI input 0 00 100 00kHz 0 00kHz U00 20 AO1 output 0 0 100 0 0 0 U00 21...

Page 16: ...fault Err29 Hardware overcurrent Err30 Hardware overvoltage Err31 Line break fault U01 01 Running frequency when the latest fault occurred 0 00 Fup 0 00Hz U01 02 Output current when the latest fault...

Page 17: ...ortional gain P 0 0 100 0 40 0 H00 04 Integral time Ti 0 00 300 00s 0 00 H00 05 PID effect upper limit PID effect lower limit 100 0 100 0 H00 06 PID effect lower limit 100 0 PID PID effect upper limit...

Page 18: ...l Tens Wire break VFD statue 0 Constant running 1 Stop after the delay 2 Coast to stop Windin g 21 Unwin ding 11 Straigh t line 21 H00 24 Wire break determine delay time after starting 0 0 20 0s 5 0s...

Page 19: ...HI pulse input H00 03 Proportional gain P 0 0 100 0 40 0 H00 04 Integral time Ti 0 00 300 00s 0 00 Proportional gain P It decides the regulating intensity of the PID regulator The higher the P is the...

Page 20: ...arting time inverter will exit PI soft start state automatically then entry PI adjustment H00 12 Smooth start K increment per second 0 00 100 00 0 60 In smooth starting time roll diameter coefficient...

Page 21: ...ire break fault Err35 and cost to stop H00 24 Wire break determine delay time after starting 0 0 20 0s 5 0s When inverter run after the time of H00 24 inverter start to detect wire break single H00 25...

Page 22: ...balance When feedback signal is bigger than PID given inverter need to decrease output frequency to make PID balance 1 Negative When feedback signal is lower than PID given inverter need to decrease...

Page 23: ...normal range 5 Select rotational speed tracking restart or start the motor after it stops 6 Remove the added load 7 Select an AC drive of higher power class Err02 Decel overcurrent 1 The output circui...

Page 24: ...ircuit is grounded or short circuited 2 The connecting cable of the motor is too long 3 The module overheats 4 The internal connections become loose 5 The main control board is faulty 6 The drive boar...

Page 25: ...ault 1 check the connection between the inverter and motor 2 The motor is disengaged load 3 Check the motor Err18 Communication overtime error 1 The PC is not working properly 2 The communication line...

Page 26: ...e failure 1 Check the grid voltage 2 Demand for technical support Err28 Software version compatibility fault 1 The upper and lower transmission module parameters in the parameter version of the contro...

Page 27: ...to group HOO for other parameters 5 2 Parameter setting reference of drive for water tank type wire drawing machine winding Function code Parameter Name Recommended setting value F01 08 Maximum frequ...

Page 28: ...ire drawing machine Note Refer to group HOO for other parameters 5 4 Parameter setting reference of drive for unwinding Function code Parameter Name Recommended setting value F01 08 Maximum frequency...

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