43
Provincial Road n.78 Km 12.150
33050 Mortegliano (UD) – Italy
Tel. +39.(0)432.992482 – +39.(0)432.993557
Fax +39.(0)432.931280
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Maintenance Manual
FLY SYNTHESIS TEXAN
TOP CLASS 580 ISR
(For Rotax 912 ULS
versions)
Identification: MM_TC_580_Rev.2
Page: 43 of 77
Date: 15/02/11
Issued: C. Cosatto
Verified: C. Cosatto
Approved: C. Cosatto
Revision Description:
Placard update
TYPE
TASKS TO BE PERFORMED
25
50
100
200
Check the fuel lines in the engine compartment for
condition and secure attachment. Replace if necessary.
O
O O
Check the auxiliary electric fuel pump. Remove and
clean the fuel filter.
O O O O
Check throttle and choke control cables for proper
installation,
tension
and
Interference
with
other
equipment. Full free smooth movement. Clean and
lubricate the cables
O
O O
Check the carburettors for leaks and proper adjustment,
clean if necessary.
X X X
Clean the carburettors
X X
Replace or clean the air filter per ROTAX instructions.
X
X X
Inspect carburettor-mounting flange for leakage.
X X X
Replace carburettor-mounting flanges.
X
Using a 10X magnifying glass inspect all welding of the
engine mount for cracks. Check for distortion.
X X
Check for proper torque of the nuts securing the engine
to the engine mount. Torque required: Nut (6) 8Nm ;
Nut (8) 22Nm.
X
X X
Check for proper torque the self-locking nuts securing
the Engine mount to fuselage
X
X X
Check for proper torque the self-locking nuts securing
the Shock absorbers to the engine mount and supporting
plate of shock absorber to firewall.
X
X X
Check the nuts securing the exhaust pipe to cylinder.
X
X X
Check all exhaust system for gas leaks, cracks, and
serviceability of retaining spring and rubber buffers.
O
O O
Check security of oil tank attachment to the frame and
Mount. Exhaust muffler oil radiator and cooling radiator
To mounting.
X
X X
Check and if necessary replace all oil hoses and cooling
system hoses, check clamps for Security and condition.
X
Check that all connection to terminals is firm and
retained well to all electrical system wiring in the engine
Compartment.
X X X X
Check cooling liquid level and add if required.
X X X
Drain and Replace cooling liquid.
X
Check oil level, add if required
O O
Drain and change oil
X X X X
Check engine for leaks.
O
O O
Check engine cowling for proper condition & security.
O
O O
Check all fuel and oil hose connection for security.
O
O O
Check cooling hoses and expansion tank for security
O
O O
Check all components attached to fire wall for security.
O O O O