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Maintenance Manual
FLY SYNTHESIS TEXAN
TOP CLASS 580 ISR
(For Rotax 912 ULS
versions)
Identification: MM_TC_580_Rev.2
Page: 40 of 77
Date: 15/02/11
Issued: C. Cosatto
Verified: C. Cosatto
Approved: C. Cosatto
Revision Description:
Placard update
TYPE
TASKS TO BE PERFORMED
25
50
100
200
FLIGHT
CONTROLS
Check aileron surfaces for condition, smooth and free
movement, no play up or down, side play acceptable.
O O O O
Check bolts and nuts attaching the aileron hinges for
tightness. Check hinge pin tightness (use Loctite).
X
X X
Check elevator surface for condition, smooth and free
movement, no play up or down, side play acceptable.
X
X X
Check bolts and nuts attaching the elevator support plate
mechanism for tightness, no play.
X
X X
Check rudder control surface for condition, smooth and
free movement, no side play, up and down play
acceptable.
X
X X
Check bolts and nuts attaching the rudder hinges for
tightness, no play.
X
X X
Note:
The max side play in flight control surfaces (up or down in rudder) is 0.6
mm
Check aileron push pull rods and rod ends for condition
no distortion, free clearances all around in full movement
X X
Check elevator push pull rods and rod ends for condition
no distortion, free clearances all around in full
movement.
X X
Check rudder control flexible cables and cable ends for
condition, replace if necessary. Check tension.
O
O O
Check trim lever for secure installation.
O
O O
Check trim push pull cable for condition, smooth and free
movement, end connections, irreversible movement.
X
X X
Check flaps for normal smooth operation
0
0
0
Check flap mechanism, no distortion, free clearances all
around in full movement. Check flap hinge pin tightness.
X
X X
Check trim surface for secure installation, no bending
O
O O
Check ailerons surface angles both left and right sides,
should be: up 22º/down 17º
O
O O
Check elevator surface angles, should be trailing edge
up 16º /down 11º
O
O O
Check rudder surface angles, left and right, should be
trailing edge left 18º ; right 18º, +0º/-1º each side
O
O O
Check geared trim surface angles, should be for trim
zero, trailing edge up or down twice the elevator
mo /- 5%
O
O O
Check trim surface angles, should be for elevator zero,
trailing edge up 3º+/-1º (lever forward), down 3º+/-1º
(lever back)
O
O O
Check flap angles, compare to indicator readings. 0º to
45º +2º/-3º
O
O
Lubricate lightly all movable part and hinges.
O
O O