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Fayat DYNAPAC CX8, Instruction Manual, Page: 3 / 180

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Fayat DYNAPAC CX8 Instruction Manual Download Page 3

2000h

Every-

Maintenance

4812165801.pdf

2024-04-22

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Training ....................................................................................................... 1

Signal symbols and meaning ...................................................................... 1

Safety information ....................................................................................... 1

General ....................................................................................................... 2

CE marking and Declaration of conformity.................................................. 3

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Driving near edges ...................................................................................... 7

Work driving ................................................................................................ 8

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Edge cutter/compactor ................................................................................ 9

Chip spreader............................................................................................ 10

Special instructions ................................................................................................................ 11

Standard lubricants and
other recommended oils and fluids ........................................................... 11

Higher ambient temperatures,
above +40°C (104°F) ................................................................................ 11

Lower ambient temperature - Freeze risk ................................................. 11

High pressure cleaning ............................................................................. 12

Fire fighting ............................................................................................... 12

Fire extinguisher........................................................................................ 13

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 13

Welding ..................................................................................................... 13

Battery handling ........................................................................................ 13

Jump starting (24V)................................................................................... 14

Technical specifications ......................................................................................................... 15

Summary of Contents for DYNAPAC CX8

Page 1: ...ller CX8 CX8 CX9 CX9 Engine Engine Deutz TD 3 6 L04 stage V Deutz TD 3 6 L04 stage V Serial number Serial number 10000677xxA035348 10000677xxA035348 10000352xxA034733 10000352xxA034733 Translation of...

Page 2: ......

Page 3: ...ges 7 Work driving 8 Safety Optional 9 Air conditioning 9 Edge cutter compactor 9 Chip spreader 10 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient t...

Page 4: ...Conditioning Automatic Climate Control ACC Optional 21 Technical data Chip Spreader Optional 22 Tightening torque 23 Machine description 25 Diesel engine 25 Electrical system 25 Propulsion system 25 B...

Page 5: ...planations 39 MAIN MENU 44 USER SETTINGS 44 Settings menu SETTINGS MENU 45 SERVICE MENU 47 Instruments and controls cab 50 Function description of instruments and controls in the cab 51 Using the cab...

Page 6: ...ional 360 66 Cab windows de icing 67 Wiper blade Replacement 67 Washer fluid Checking and filling 67 Rear view mirrors Adjustment 68 Working lights Adjustment 68 Foldable rotating beacon Optional 68 S...

Page 7: ...ssing Optional 89 Chip spreader Optional 90 Preparations before dismantling assembly 93 Braking 95 Service brake 95 Reserve brake 95 Emergency stop 96 Switching off 96 Parking 97 Chocking the drums 97...

Page 8: ...ntenance Lubricants and symbols 113 Maintenance symbols 114 Maintenance Maintenance schedule 115 Service and maintenance points 115 General 115 Every 10 hours of operation Daily 116 After the FIRST 50...

Page 9: ...tenance Every 250h 131 Hydraulic fluid cooler Checking Cleaning 131 Battery Check condition 132 Air conditioning Optional Inspection 132 Automatic Climate Control Optional Inspection 132 Air condition...

Page 10: ...Replacing oil filter 144 The engine fuel filter replacement cleaning 144 Hydraulic fluid cooler Checking Cleaning 145 Battery Check condition 145 Air cleaner Checking Change the main air filter 146 Ba...

Page 11: ...156 Backup filter Change 156 Air cleaner Cleaning 157 Hydraulic filter Change 158 Drum Changing the oil 159 Rubber elements and attachment screws Check 159 Seat bearing Lubrication 160 Hydraulic reser...

Page 12: ...e 4812165801 pdf 2024 04 22 Compressor Replacing V belt 166...

Page 13: ...tial hazardous situation procedure which if not avoided could result in death or serious injury WARNING Indicates potential hazardous situation procedure which if not avoided could result in death or...

Page 14: ...engine is run indoors Ensure good ventilation extraction of air by fan where the engine is run indoors Only the operator is allowed to be on the roller Only the operator is allowed to be on the roller...

Page 15: ...ynapac service personnel Additional instructions for the engine can be found in the manufacturer s engine manual Supplied in the machine with the other documentation Additional instructions for the en...

Page 16: ...Introduction 4812165801 pdf 2024 04 22 4...

Page 17: ...itches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Never operate with the drum outside the edge the substrate might not h...

Page 18: ...normal when the fluid is cold Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the fluid is cold For your o...

Page 19: ...d operate the machine only when the person is fully visible or has given a clear indication of where he or she is Avoid driving across a slope Drive straight up and down sloping ground Avoid driving a...

Page 20: ...ture or a ROPS approved cab and seat belt usage Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to suppo...

Page 21: ...performed using UV light The condenser is located together with other radiators and the drying filter is located on the right hand side of the radiator stand Edge cutter compactor Fig Edge cutter comp...

Page 22: ...oted on the lift plate Fig Chip spreader The operator must make sure that nobody is in the area of operation while the machine is in use The operator must make sure that nobody is in the area of opera...

Page 23: ...50 C 122 F the following recommendations apply The diesel engine can be run at this temperature using normal oil However the following fluids must be used for other components Hydraulic system minera...

Page 24: ...h a rubber band This is to avoid high pressure water entering the vent hole in the filler cap This could cause malfunctions such as the blocking of filters When working with compressed air use the fol...

Page 25: ...drilling in the structure or cab Never attempt to repair a damaged ROPS structure or ROPS structure in cab These must be replaced with new ROPS structure or new cab Never attempt to repair a damaged...

Page 26: ...ery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that the battery used for jump starti...

Page 27: ...level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for the EU market on soft polymer material with vibration switched on and the oper...

Page 28: ...ing beacon 3 425 135 L Length standard variant L Length standard variant CX8 3 990 157 CX8 3 990 157 CX9 4 190 165 CX9 4 190 165 Length with towing eyelet Length with towing eyelet CX8 4 125 162 CX8 4...

Page 29: ...6 R Turning radius 2 650 104 R Turning radius 2 650 104 W Drum width W Drum width CX8 1 500 59 CX8 1 500 59 CX9 1 680 66 CX9 1 680 66 O Offset O Offset CX8 1 200 47 2 CX8 1 200 47 2 CX9 1 350 53 2 CX9...

Page 30: ...kg CX9 9 000 kg 19 845 lbs 19 845 lbs CX9 VT2 9 500 kg CX9 VT2 9 500 kg 20 950 lbs 20 950 lbs Module weight front rear Module weight front rear CX8 4 150 4 150 kg CX8 4 150 4 150 kg 9 150 9 150 lbs 9...

Page 31: ...X9 0 6 0 3 mm 0 024 0 012 in 0 024 0 012 in CX9 VT2 0 8 0 3 mm CX9 VT2 0 8 0 3 mm 0 031 0 012 in 0 031 0 012 in Vibration frequency High amplitude CE 2006 Low amplitude CE 2006 Vibration frequency Hig...

Page 32: ...higher sulphur content will cause operating problems and put the useful life of components at risk which can lead to engine trouble Stage V engines require the use of Ultra Low Sulphur Diesel ULSD fu...

Page 33: ...ibration system 25 3 630 Vibration system 25 3 630 Steering system 20 2 900 Steering system 20 2 900 Brake disengagement 1 2 3 0 175 435 Brake disengagement 1 2 3 0 175 435 Type of fluid See section M...

Page 34: ...l 185 gal 850 l 224 gal Max permitted load volume 700 l 185 gal 850 l 224 gal Spreading width 1500 mm 59 in 1800 mm 71 in Spreading width 1500 mm 59 in 1800 mm 71 in Length of spreader 1200 mm 47 in 1...

Page 35: ...470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 P...

Page 36: ...Technical specifications 4812165801 pdf 2024 04 22 24...

Page 37: ...d EGR electronically controlled DPF Diesel particle filter VFT Variable Flow turbocharger el controlled Electrical system The machine has the following control units ECU Electronic Control Unit and el...

Page 38: ...ic pump supplies the control valves with fluid The steering angle is proportional to the deflection of the steering wheel Vibration system The vibration system is a hydrostatic system in which a hydra...

Page 39: ...449 and ROPS is the abbreviation for Roll Over Protective Structure ISO 3471 If any part of the protective construction on the cab or FOPS ROPS structure reveals plastic deformation or cracking the FO...

Page 40: ...t and serial numbers 2 Engine plate Type description product and serial numbers 3 Cab ROPS plate Certification product and serial numbers 3 Cab ROPS plate Certification product and serial numbers 4 Co...

Page 41: ...e s PIN when ordering spares Explanation of 17PIN serial number 100 00123 V x A 123456 100 00123 V x A 123456 A B C F A B C F A Manufacturer B Family Model C Check letter F Serial number Engine plates...

Page 42: ...on manual 4700903459 16 Hydraulic fluid Biological hydraulic fluid 4700272372 4700792772 6 Warning Edge cutter 4700904083 17 Diesel fuel 4811000345 6 Warning Edge cutter 4700904083 17 Diesel fuel 4811...

Page 43: ...decals CALIFORNIA Proposition 65 1 1 Electronic steering Fig Location 1 Warning CALIFORNIA Proposition 65 4812129673 1 Warning CALIFORNIA Proposition 65 4812129673 Safety decals Always make sure that...

Page 44: ...the engine compartment Keep your hands at a safe distance 4700904895 Warning Brake disengagement Study the towing chapter before disengaging the brakes Danger of being crushed 4700903459 Warning Read...

Page 45: ...Starting gas is not to be used 4811000080 Warning Chip spreader optional The spreader has rotating components Never insert your hands or any objects when the spreader is in operation Always stop the r...

Page 46: ...Machine description 4812165801 pdf 2024 04 22 4812129673 Warning CALIFORNIA Proposition 65 34...

Page 47: ...657 4700272373 4700388449 4700991657 4700272373 Hydraulic fluid Sound power level Hydraulic fluid Sound power level 4700272372 4700791275 4700272372 4700791275 Bio hydraulic fluid PANOLIN Fuel with lo...

Page 48: ...g manual automatic 28 Chip spreader manual automatic not for combi version 5 Full flow full on edge cutter presser sprinkling blue 17 Display controller knob select button 29 Gear position switch 5 Fu...

Page 49: ...nnot be started if the forward reverse lever is in any other position The forward reverse lever controls both the roller s driving direction and speed When the lever is moved forward the roller moves...

Page 50: ...t LED indicates steering on front drum only activation of the right LED gives syncro steering front rear 15 Steering selection front drum syncro Left LED indicates steering on front drum only activati...

Page 51: ...spreader Manual automatic spreading Left LED manual spreading gives continuous spreading Activation of the right LED gives automatic spreading auto active spreading is activated when the Forward Rever...

Page 52: ...evel 8 Warning lamps Yellow is warning and red is high alert 9 Asphalt temperature meter two sensors switching from front to rear depending on driving direction 10 Off set symbol is marked yellow if t...

Page 53: ...menu Selections in quick choice menu Sprinkler Opens Sprinkler settings in the Settings menu Alarm Opens the alarms with logs and error codes Compacting Opens Compacting settings in the Settings menu...

Page 54: ...ax 302 F Fig Impactometer screen Impactometer strokes per meter The Impactometer shows how many strokes per meter the drum performs during vibration the set minimum value is shown by a blue arrow on t...

Page 55: ...e material temperature amplitude and rolling speed etc as the surface to be compacted and measured Compact the surface within the temperature interval for the asphalt in question and note the Evib val...

Page 56: ...to change some user and machine settings access the service menu and return to Home screen USER SETTINGS User settings Users can change the light settings choose between the Metric or Imperial system...

Page 57: ...ng AWC The pause time sec between sprinklings is adjustable 1 30 sec longer pause time shorter pause time Selected pause time in sec The machine is equipped with two separate sprinkler systems You can...

Page 58: ...with a steady light on the display Initiate cleaning can be used if the Exhaust System Cleaning Symbol is shown in the display Then a so called parked regeneration can be done and the parking button m...

Page 59: ...Diesel Particulate Filter only for Deutz stage V Shows DPF status view more information can be found in Regeneration section under chapter Operation Service SERVICE MENU The service menu is also acces...

Page 60: ...4812165801 pdf 2024 04 22 Machine status MACHINE STATUS Summary of levels loads and temperatures Evib Calibrations EVIB CALIBRATIONS Spd Limit Calibrations SPD LIMIT CALIBRATIONS This section is prote...

Page 61: ...achine s workmode Soft Medium Hard The machine alerts at startup when the setting is in Soft Mode Mode does not change while driving adjustment of mode selection changes after forward reverse lever in...

Page 62: ...24 04 22 About ABOUT It is also possible to see the version of the installed software Instruments and controls cab Fig Right rear cab post 15 Hammer for emergency exit ACC 11 Heater 10 14 Radio CD 8 1...

Page 63: ...ow screen washers switch Press at the top to wash the front side window 6 Front and rear side window screen washers switch Press at the top to wash the front side window Press at the bottom to wash th...

Page 64: ...eater panel 5 1 2 3 4 1 The display shows figures from 0 to 7 Seven steps for heating and seven steps for fan speed where 7 is max 1 The display shows figures from 0 to 7 Seven steps for heating and s...

Page 65: ...2 Mode Displays the mode Automatic Heat Cool and Defrost 3 Temperature Set point Displays current inside set point temperature 4 Blower speed Displays current blower speed setting ACC Operation menus...

Page 66: ...turned off while warming Heat is selected Heat Interior temperature warms up with the electronic heater valve A C compressor is turned off while warming Heat is selected Defrost When defrosting Defro...

Page 67: ...utton until the HVAC system returns to the AUTO mode then press the Power button again to turn off the HVAC unit Diesel Heat mode if diesel heater is installed When a Diesel heat mode signal is receiv...

Page 68: ...ide of the frame There is a cover over the space 6 7 8 4 3 Fig Fuse and relay central 1 Circuit board A6 2 Main ECU relay K23 3 Diagnostic socket for ECM X22 4 Service outlet X40 5 Control unit ECU 6...

Page 69: ...ablet Computer 7 5A F4 Vibration sensor Speed sensor Fuel level sensor Aspfalt temp sensor 5A F11 Dyn lyzer Tablet Computer 7 5A F5 Switches in operator platform Backup alarm Reverse lamp Fleetlink Se...

Page 70: ...ning Connect the correct polarities ground to the battery The cable between the battery and the alternator must not be disconnected when the engine is running Main fuse panel Deutz 2 Main fuse panel 1...

Page 71: ...A Fuses in cab Fig Cab roof fuse box F7 1 Interior light 10A 1 Interior light 10A 2 Wiper motor washer front rear 10A 2 Wiper motor washer front rear 10A 3 AC ACC 15A 3 AC ACC 15A 4 Heater blower 20A...

Page 72: ...Machine description 4812165801 pdf 2024 04 22 60...

Page 73: ...ked during operation to be able to reach the switch in an emergency Operator s seat comfort Adjustments 6 4 2 1 3 5 Fig Operator s seat 1 Lever length adjustment 2 Wheel height adjustment 3 Wheel seat...

Page 74: ...ft If you change the rotation position of the driver s seat unit outside marked area or from one marked area to the other the forward reverse lever must be moved to neutral position before it is possi...

Page 75: ...er The machine can be equipped with seat belt with belt reminder Unless the seat belt is used a warning image appear in the display and a warning buzzer sounds to alert the driver to use the seat belt...

Page 76: ...own on the display Wait until the start image 2 goes out and the status image is shown on the display 4 5 3 Fig Status image 3 Fuel level 4 Water level 5 Hourmeter Check that the level gauges 3 4 show...

Page 77: ...a buzzer will go on until operator is seated or the parking brake is activated If the parking brake is activated the diesel engine will not stop if the forward reverse lever is moved out of neutral If...

Page 78: ...mfort Ensure that the anti slip 5 on the platform is in good condition Replace where anti slip friction is poor Ensure that the anti slip 5 on the platform is in good condition Replace where anti slip...

Page 79: ...fully and the remaining part of the windows will be de iced within a few minutes Wiper blade Replacement Ensure that the wiper blades are in good condition Replace the blades when they no longer wipe...

Page 80: ...dard ISO 14401 All rear view mirrors must be clean and adjusted for good backward visibility Working lights Adjustment Use a ladder for easier access to adjust the working lights Foldable rotating bea...

Page 81: ...rotating beacon should always be folded down before transport where the total height of the trailer is less than three meters The rotating beacon should always be folded down before transport where t...

Page 82: ...top button 3 The status image appears on the display The system will automatically take care of essential measures such as preheating and activation of the starter motor Ensue that there is good venti...

Page 83: ...re loading the machine on a truck This is indicated by a warning in the display Parking brake test To be sure that the parking brake works and is in good condition perform following procedure daily Fi...

Page 84: ...n 5 Be prepared for the machine to move during this operation Then stop the machine by immediately pulling the lever to neutral If the machine does not move the parking brake effect is approved If the...

Page 85: ...ever is outside of neutral Low amplitude High amplitude Vibration on front and rear drums Working mode offset and vibration possible Automatic vibration control AVC active is selected in settings comp...

Page 86: ...ne on idle and then locate the fault Warning symbol hydraulic fluid temperature If this symbol is shown the hydraulic fluid is too hot Do not drive the roller allow the fluid to cool by running the en...

Page 87: ...nce to the right and once to the left while the roller is stationary 4 5 4 Manual automatic watering 5 Full flow watering When compacting asphalt remember to turn on the sprinkler system 4 or 5 Make s...

Page 88: ...er select the gear speed for the task Max speed Max speed Position 1 6 km h 3 8 mph Position 1 6 km h 3 8 mph Position 2 12 km h 7 5 mph Position 2 12 km h 7 5 mph Carefully move the forward reverse l...

Page 89: ...gency stop button when the roller is moving slowly forwards backwards Check in both directions Hold the steering wheel firmly and brace yourself for a sudden stop The engine switches off and the brake...

Page 90: ...ion activated Yellow stage V This symbol is displayed when a regeneration for some reason is not possible to perform or that inhibited delayed regeneration is selected This symbol is displayed when a...

Page 91: ...automatically switches from home to the DPF status view if the following conditions are met Soot level is 114 or above The machine is running and the engine system requires regeneration Fig Main menu...

Page 92: ...utton switches the menu to the settings menu 3 Fig Settings menu Engine A Activation of parked regeneration B Delay of regeneration A B Under the settings menu for Engine are the choices to activate p...

Page 93: ...lected flashing 0 5 Hz yellow symbol 13 in the display when regeneration is for some reason not possible to perform or that inhibited delayed regeneration is selected If the symbol 11 flashes in the d...

Page 94: ...yellow symbol 13 in the display The warning symbol yellow 1 illuminates steadily The warning symbol yellow 1 illuminates steadily Engine power begins to be reduced To access the DPF status view with t...

Page 95: ...The warning symbol yellow 1 lights steadily The warning symbol red flashing 0 5 Hz The warning symbol red flashing 0 5 Hz The power reduction symbol lights solidly The power reduction symbol lights so...

Page 96: ...adily Warning symbol red flashes 0 5 Hz Warning symbol red flashes 0 5 Hz The power reduction symbol lights steadily and the engine power continues to be reduced The power reduction symbol lights stea...

Page 97: ...the drums are not aligned 2 Fig Display To reset the rear drum to the neutral adjust with the buttons 1 until the display shows that the machine has aligned the drums Icon 2 becomes unmarked The symb...

Page 98: ...on for the first time as well as disconnection of automatic vibration are performed with the switch 2 on the forward reverse lever Note that vibration can only be activated when the working mode 4 is...

Page 99: ...ults in increased compaction performance lower noise levels and reduced fuel consumption The Seismic function is active every time the machine is started The function must be manually deactivated if y...

Page 100: ...play As long as this symbol is switched on the machine itself regulates the vibration frequency to the most optimal level If for any reason the operator does not want the Seismic system to be active t...

Page 101: ...the asphalt surface by means of a hydraulic cylinder To return the edge cutter presser to its original position press on the upper left button on the lever to lift the edge cutter presser Note that t...

Page 102: ...active spreading is activated when the Forward Reverse lever is outside of neutral Press until the LEDs go out to shut down the chip spreader completely Adjusting the feed volume The quantity of chip...

Page 103: ...y the spreader by setting it in transport mode over the required area and by fully opening the lever on the left hand side Washing the spreader When corrosive material has been used the spreader must...

Page 104: ...10 mm Tighten the nuts Lubrication At the start of every season and after every 40 hours of operation Once per season is sufficient during infrequent use Lubricate after every season before putting in...

Page 105: ...ron attachments No 1 left and right Adjust the scraper iron so that it goes 1 3 mm into the brush Adjust the rubber mat so that it is flush with brush approx 5 mm Preparations before dismantling assem...

Page 106: ...container with the requisite lifting device and place on a level surface Always place a parked container in a safe place away from traffic and marked with reflectors so that it can also be seen at nig...

Page 107: ...ving Mode again by moving the forward reverse lever back to neutral Reserve brake 2 1 Fig Control panel 1 Emergency stop 2 Parking brake Braking is normally activated using the forward reverse lever T...

Page 108: ...and allow the engine to idle for a few minutes to cool down Do not leave the engine idling for too long periods Long periods of idling more than 10 minutes can cause poor engine performance and if the...

Page 109: ...l antifreeze in the engine cooling system and the washer fluid reservoir in the cab Also see maintenance instructions Before using the roller again make sure that the engine is switched off and the pa...

Page 110: ...Operation 4812165801 pdf 2024 04 22 98...

Page 111: ...to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Battery Dismantle the battery batteries from the machine clean the outside...

Page 112: ...Check that the coolant mix are within recommended levels and have a freezing temperature lower than expected lowest temperature during the storage period Hoods tarpaulin Lower the instrument cover ove...

Page 113: ...t such as chains steel wires straps and lifting hooks must be dimensioned in accordance with the relevant safety regulations for the lifting equipment Lifting equipment such as chains steel wires stra...

Page 114: ...uivalent must be dimensioned according to the safety regulations for lifting devices Machine plate 1 4 Do not go under a lifted load Make sure that the lifting device is secure in its position and on...

Page 115: ...er of turns to the left counter hold on the overflow valve 2 After releasing the hexagonal nut A screw in the adjusting screw B with a hex key until it touches the pin C and then turn an additional tu...

Page 116: ...ke release button The release pump for the brakes is located on the valve block in the engine compartment Press the break release button 3 Pump with the arm 2 until the brakes are released The roller...

Page 117: ...h 2 mph and only towed short distances max 300 m 330 yards Fig Towing Recovering When towing retrieving a machine the towing device must be connected to both lifting holes in the diagram The load is u...

Page 118: ...ding to the Cargo Securing Certificate for the specific machine if this is avaliable and applicable If not tie down and secure the machine according to the cargo securing rules that are valid for the...

Page 119: ...nts symmetrically located on the right and left sides 4 rubber friction pads 4 rubber friction pads The lashings permitted distance interval in meters The lashings permitted distance interval in meter...

Page 120: ...re transport The maximum securing load MSL LC SWL of the lashings strap or chain is at least 1 6 tonnes 1 600 daN and the lashings are well pre tensioned during the entire transport Each of lashings 1...

Page 121: ...ode The roller is always starting in transportation mode Drive the roller Operate the F R lever with care Drive the roller Operate the F R lever with care Test the brakes Remember that the braking dis...

Page 122: ...efer to the relevant section in the Instruction Manual When transporting Refer to the relevant section in the Instruction Manual When recovering Refer to the relevant section in the Instruction Manual...

Page 123: ...o the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by...

Page 124: ...Preventive maintenance 4812165801 pdf 2024 04 22 CALIFORNIA Decal and location of decal shown in section Machine description Proposition 65 112...

Page 125: ...napac hydraulic 300 P N 4812161868 20 liters P N 4812161869 209 liters HYDRAULIC FLUID Air temperature 15 C 50 C 5 F 122 F Dynapac hydraulic 300 P N 4812161868 20 liters P N 4812161869 209 liters Ambi...

Page 126: ...ling Lubricating oil Fuel filter Lubricating oil Fuel filter Coolant level Pump gear oil level Coolant level Pump gear oil level Air pressure Sprinkler tires Air pressure Sprinkler tires Fluid volumes...

Page 127: ...t 4 Hydraulic filter 12 Scrapers 20 Battery 4 Hydraulic filter 12 Scrapers 20 Battery 5 Hydraulic fluid level 13 Water tank s filling 21 Pivot bearing 5 Hydraulic fluid level 13 Water tank s filling 2...

Page 128: ...factors of component to its operation safety and service life Every 10 hours of operation Daily Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos...

Page 129: ...or water in fuel is shown on the display 3 Draining the fuel prefilter Performed if the varning symbol for water in fuel is shown on the display Every 250 750 1250 1750 hours of operation Monthly Refe...

Page 130: ...Replace filter when necessary 8 Clean the hydraulic fluid cooler water cooler Or when necessary 8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Check the filter element in the air...

Page 131: ...ar Deutz Replace at 3000 h Every third year 8 Clean the hydraulic fluid cooler water cooler Or when necessary 8 Clean the hydraulic fluid cooler water cooler Or when necessary 10 Replace the air clean...

Page 132: ...Replace when necessary 10 Check the filter element in the air cleaner Replace when necessary 20 Check the condition of the batteries 20 Check the condition of the batteries 4 Change the hydraulic flui...

Page 133: ...monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Diesel engine Check oil level 2 Fig Engine compartment 1 Dipstic...

Page 134: ...hat the air has unobstructed passage through the reservoir Fuel tank Refueling Fig Fuel tank 1 Tank cap 2 Filler pipe 1 2 Never refuel while the engine is running Do not smoke and avoid spilling fuel...

Page 135: ...emove the strainer 2 Both tanks are filled each tank is filled separately Each tank contains 185 litres xx gal Only additive A small amount of environmentally friendly antifreeze Only additive A small...

Page 136: ...lter housing Check that the rubber gasket in the filter housing is intact After inspecting and cleaning reset and start the system to check that it works To drain the complete sprinkler system see sec...

Page 137: ...r gal min at 40 psi Standard yellow 0 63 0 20 Standard yellow 0 63 0 20 Option blue 0 98 0 30 Option blue 0 98 0 30 Option red 1 31 0 40 Option red 1 31 0 40 Option brown 1 63 0 50 Option brown 1 63 0...

Page 138: ...rs are undamaged Release with the arm 1 Loosen the screws 3 to adjust the scraper blade up or down 1 2 Figure Inner scrapers 1 Release arm 2 Lifting handle Asphalt remnants can accumulate on the scrap...

Page 139: ...08 in from the drum on the same side as the screw Adjust the scraper bracket in or out on the other side so that there is an equal gap between the scraper blade and drum and tighten the retaining unit...

Page 140: ...Maintenance Every 10h 4812165801 pdf 2024 04 22 128...

Page 141: ...ng the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air e...

Page 142: ...Maintenance Every 50h 4812165801 pdf 2024 04 22 130...

Page 143: ...1 2 The water and hydraulic fluid coolers become accessible when the left engine compartment cover is opened Warning for rotating fan and drive belts Make sure that the air flow through the cooler is...

Page 144: ...d be cleaned and greased with acid proof Vaseline Wipe the top of the battery Air conditioning Optional Inspection Inspect refrigerant hoses and connections and make sure that there are no signs of an...

Page 145: ...ntenance Every 250h 4812165801 pdf 2024 04 22 Air conditioning Optional Cleaning Fig Rear frame 1 Condenser element 1 If there is a significant loss of cooling capacity clean the condenser element 1 1...

Page 146: ...Maintenance Every 250h 4812165801 pdf 2024 04 22 134...

Page 147: ...ompartment to drain Fig Underside of rear frame 1 Oil draining of diesel engine 2 Floor plug 1 2 Drain the oil when the engine is warm Place a container that holds at least 14 liters 15 qts under the...

Page 148: ...er 1 is accessible via the engine compartment service panel See the engine manual for information about replacing the filter Engine fuel prefilter replacing cleaning 1 Fig Engine compartment 1 Prefilt...

Page 149: ...g 3 Fig Right engine compartment 1 Hydraulic fluid cooler 2 Bottom plugs 3 Drain cooler 1 2 The water and hydraulic fluid coolers become accessible when the left engine compartment cover is opened War...

Page 150: ...he main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in...

Page 151: ...previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intac...

Page 152: ...nd refilling is only necessary to make on one side of the drum When removing the filler plug wipe any metal accumulated on the plug magnet off Refit the plugs and check that they are tight by driving...

Page 153: ...d here If the seat starts to be stiff when adjusting it should be lubricated more often than specified here Hydraulic reservoir cap Check Fig Left side of machine 1 Reservoir cap 1 Unscrew and make su...

Page 154: ...h 4812165801 pdf 2024 04 22 Pivot bearing Lubrication Fig Drum side 1 Grease nipples 4 off 1 Grease each nipple 1 with five strokes of a hand operated grease gun Use grease as specified in the lubrica...

Page 155: ...artment to drain Fig Underside of rear frame 1 Oil draining of diesel engine 2 Floor plug 1 2 Drain the oil when the engine is warm Place a container that holds at least 14 liters 15 qts under the dra...

Page 156: ...panel See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 2 1 Fig Engine compartment service panel 1 Prefilter 2 Fuel filter The fuel prefilte...

Page 157: ...and the electronics over the batteries carefully covered Open the bottom plugs 2 in the engine compartment as well Wear protective goggles when working with compressed air or high pressure water jets...

Page 158: ...the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner i...

Page 159: ...e previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are inta...

Page 160: ...er 2 High pressure filter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly unt...

Page 161: ...to drain out Drain on both drum halves while refilling only is necessary to do on one of the drum sides joint oil bath Deliver the drain oil to environmentally correct handling Deliver the drain oil t...

Page 162: ...ed here If the seat starts to be stiff when adjusting it should be lubricated more often than specified here Hydraulic reservoir cap Check Fig Left side of machine 1 Reservoir cap 1 Unscrew and make s...

Page 163: ...he protective cover Remove the filter insert and replace with a new filter insert The filter may need to be changed more often if the machine is operated in a dusty environment Do not drive in contami...

Page 164: ...Maintenance Every 1000h 4812165801 pdf 2024 04 22 152...

Page 165: ...compartment to drain Fig Underside of rear frame 1 Oil draining of diesel engine 2 Floor plug 1 2 Drain the oil when the engine is warm Place a container that holds at least 14 liters 15 qts under the...

Page 166: ...panel See the engine manual for information about replacing the filter The engine fuel filter replacement cleaning 2 1 Fig Engine compartment service panel 1 Prefilter 2 Fuel filter The fuel prefilte...

Page 167: ...and the electronics over the batteries carefully covered Open the bottom plugs 2 in the engine compartment as well Wear protective goggles when working with compressed air or high pressure water jets...

Page 168: ...the main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner i...

Page 169: ...e previous illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are inta...

Page 170: ...er 2 High pressure filter 1 Thoroughly clean the filter holder sealing surface Apply a thin coat of fresh hydraulic fluid to the rubber gasket on the new filter Screw the filter on by hand firstly unt...

Page 171: ...to drain out Drain on both drum halves while refilling only is necessary to do on one of the drum sides joint oil bath Deliver the drain oil to environmentally correct handling Deliver the drain oil t...

Page 172: ...ed here If the seat starts to be stiff when adjusting it should be lubricated more often than specified here Hydraulic reservoir cap Check Fig Left side of machine 1 Reservoir cap 1 Unscrew and make s...

Page 173: ...e drained fluid to environmentally correct handling Deliver the drained fluid to environmentally correct handling Fill with fresh hydraulic fluid Refer to the lubricants specification for grade inform...

Page 174: ...rain cock 2 in the space for the pump system on the central water tank This can be used to drain both the tank and parts of the pump system 7 Fig Water tank s draining 7 Drain plug The water tanks are...

Page 175: ...e drain plugs 1 fill with water and check for leaks The water tanks are made of plastic polyethylene and are recyclable The water tanks are made of plastic polyethylene and are recyclable Pivot bearin...

Page 176: ...y need to be changed more often if the machine is operated in a dusty environment Do not drive in contaminated areas as the air filter is not intended for air contaminated with for example gas radioac...

Page 177: ...rized refrigerant It is forbidden to release refrigerants into the atmosphere Work on the refrigerant circuit is only to be carriedd out by authorized companies The system contains pressurized refrige...

Page 178: ...is too powerful The air jet can damage the element flanges if it is too powerful When working with compressed air use the following protective equipment When working with compressed air use the follow...

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Page 180: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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