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Fayat Dynapac CC1200 VI, Instruction Manual, Page: 130 / 201

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Fayat Dynapac CC1200 VI Instruction Manual Download Page 130

Maintenance - 50h

4812313735.pdf

2018-12-28

Water separator - Draining

(on machines equipped with this)

116

1

Fig. Fuel prefilter

1. Drain plug

If water or contaminates accumulate in the water

separator, an indication will be shown on the display.
If this should happen during operation, drain from the

draining plug. (1).

Summary of Contents for Dynapac CC1200 VI

Page 1: ...5 kW Kubota D1703 M IDI E3 T3 26 kW Kubota D1703 M IDI E3 T3 26 kW Serial number Serial number Translation of original instruction Translation of original instruction Reservation for changes Reservati...

Page 2: ......

Page 3: ...Edge cutter compactor 9 Chip spreader 9 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Lower ambient temperature F...

Page 4: ...PS 23 Identification 24 Product and component plates 24 Product identification number on the frame 24 Explanation of 17PIN serial number 25 Machine plate 25 Engine plates 26 Location decals 28 Safety...

Page 5: ...onnect switch 44 Relays on machine 45 Operation 47 Before starting 47 Master switch Switching on 47 Driver seat Adjustment 48 Parking brake Check 49 Reserve brake Control 50 Instruments and lamps Chec...

Page 6: ...arking 61 Chocking the wheels drum 61 Battery disconnector 61 Long term parking 63 Engine 63 Battery 63 Air cleaner exhaust pipe 63 Fuel tank 63 Hydraulic reservoir 63 Steering cylinder hinges etc 64...

Page 7: ...n 83 Warranty 83 Maintenance Lubricants and symbols 85 Maintenance symbols 87 Maintenance Maintenance schedule 89 Service and maintenance points 89 General 90 Every 10 hours of operation Daily 90 Afte...

Page 8: ...apers spring action Optional Checking Adjustment 106 Scrapers Check Adjustment 106 Brakes Check 107 Maintenance measures First 50 hours 109 Engine oil and oil filter Change 109 Replacing the hydraulic...

Page 9: ...ilter Change 124 Drum oil level Inspection filling 125 Rubber elements and bolted joints Check 126 Hydraulic reservoir cap Check 126 Steering cylinder and steering joint Lubrication 127 Check Coolant...

Page 10: ...r cap Check 138 Steering cylinder and steering joint Lubrication 139 Check Coolant system 139 Air cleaner Check Replacement of main filter 140 Air filter indicator Resetting 140 Backup filter Change 1...

Page 11: ...ent of main filter 151 Air filter indicator Resetting 151 Backup filter Change 152 Replacing the hydraulic oil filter 153 Replacing the fuel filter 154 Replacing the pre filter 154 D1703 155 Fuel tank...

Page 12: ...nt system 167 Air cleaner Check Replacement of main filter 168 Air filter indicator Resetting 168 Backup filter Change 169 Water tank Cleaning 169 Replacing the hydraulic oil filter 170 Water tank Dra...

Page 13: ...belt tension 179 Maintenance every 12th month Annually 181 Air cleaner Check Replacement of main filter 181 Air filter indicator Resetting 181 Backup filter Change 181 Maintenance every 24th month Ev...

Page 14: ...r h 4812313735 pdf 2018 12 28...

Page 15: ...roperty if the warning is ignored Safety information It is recommended to at least train operators in handling and daily maintenance of the machine in accordance with the instruction manual It is reco...

Page 16: ...ere the engine is run indoors CALIFORNIA Proposition 65 General This manual contains instructions for machine operation and maintenance The machine must be correctly maintained for maximal performance...

Page 17: ...engine manual Additional instructions for the engine can be found in the manufactuer s engine manual Specific maintenance and checks on diesel engines must be carried out by the engine supplier s cert...

Page 18: ...Introduction 4812313735 pdf 2018 12 28 4...

Page 19: ...e the edge if the substrate does not have full bearing strength or is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the b...

Page 20: ...s to the roller that could affect safety Changes are only to be made after written approval has been given by Dynapac 18 Avoid using the roller before the hydraulic fluid has reached its normal workin...

Page 21: ...Avoid driving across a slope Drive straight up and down sloping ground Work driving Avoid operating close to edges and ditches and the like as well as on poor ground conditions that influence the bear...

Page 22: ...outside the edge if the substrate does not have full bearing strength or is close to a slope Keep in mind that the machine s center of gravity moves outwards when steering For example the center of gr...

Page 23: ...d make sure that it is set in a relieved position and resting on the ground Chip spreader The machine must not be lifted or transported on another vehicle with chips in the chip spreader The weight fo...

Page 24: ...Safety Optional 4812313735 pdf 2018 12 28 Fitting the chip spreader changes the total length of the machine Fitting the chip spreader changes the total length of the machine 10...

Page 25: ...luids must be used for other components Hydraulic system mineral oil Shell Tellus S2V100 or similar Lower ambient temperature Freeze risk Make sure that the watering system is empty drained of water s...

Page 26: ...he machine is fitted with a Roll Over Protective Structure ROPS never carry out any welding or drilling in the structure or cab Never attempt to repair a damaged ROPS structure or cab These must be re...

Page 27: ...the engine on the power providing machine Let it run for a while Now try to start the other machine Disconnect the cables in the reverse order 13 Do not connect the negative cable to the negative term...

Page 28: ...Special instructions 4812313735 pdf 2018 12 28 14...

Page 29: ...mit is 1 15 m s Measured whole body vibrations are below the action value of 0 5 m s as specified in Directive 2002 44 EC Limit is 1 15 m s Measured hand arm vibrations also were below the action leve...

Page 30: ...40 53 CC1200 VI 1340 53 B without ROPS Machine width B without ROPS Machine width CC1200 VI 1340 53 CC1200 VI 1340 53 R1 Turning radius outer R1 Turning radius outer CC1200 VI 3770 148 CC1200 VI 3770...

Page 31: ...drum 700 27 H1 Height with ROPS 2542 100 H1 Height with ROPS 2542 100 H2 Height without ROPS 1744 68 5 H2 Height without ROPS 1744 68 5 K1 180 7 K1 180 7 K2 550 22 K2 550 22 L Length 2400 94 L Length...

Page 32: ...E Standard equipped roller including ROPS CC1200 VI 2600 kg 5 735 lbs Working capacity Compaction data Compaction data Static linear load front rear Static linear load front rear CC1200 VI 10 3 11 4 k...

Page 33: ...T3 Manufacturer Model Kubota D1703 M IDI E3 IIIA T3 Kubota D1703 M DI E4B T4f Kubota D1703 M DI E4B T4f Power SAE J1995 26 1 kW IIIA T3 35 hp Power SAE J1995 26 1 kW IIIA T3 35 hp 18 5 kW T4f 25 hp 1...

Page 34: ...370 470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 210...

Page 35: ...than those specified here 21 ROPS bolts which are to be torque tightened must be dry ROPS bolts which are to be torque tightened must be dry ROPS bolts Bolt dimensions M16 PN 4700902889 Bolt dimension...

Page 36: ...Technical specifications 4812313735 pdf 2018 12 28 22...

Page 37: ...d parking brake The service brake is hydrostatisc and is activated by moving the control lever to neutral Secondary Parking brake The secondary and parking brake system consists of sprung multiple dis...

Page 38: ...ight side of the front frame 24 1 2 3 4 4 1 Product plate Product Identification Number PIN model type designation 1 Product plate Product Identification Number PIN model type designation 2 Engine pla...

Page 39: ...the rear left edge of the frame The plate includes name and address of the manufacturer 2 type of machine 3 PIN product identification number serial number 4 maximum weight 5 service weight 6 engine...

Page 40: ...cover The plate specifies the type of engine its serial number and the engine specification 2 1 Fig Engine D1703 M IDI E3 T3 1 Type plate 2 Engine series plate Please specify the engine serial number...

Page 41: ...Machine description 4812313735 pdf 2018 12 28 27...

Page 42: ...gas 4700791642 7 Warning edge cutter 4700904083 15 Warning Locking during transport 4812125363 8 Lifting point 4700357587 9 1 6 3 8 7 8 3 11 2 5 8 12 8 1 10 13 15 11 8 11 1 Warning Crush zone 4700903...

Page 43: ...n a safe distance from the crush zone 29 4700903422 Warning Crush zone articulation drum Maintain a safe distance from the crush zone Two crush zones on machines fitted with pivotal steering 470090342...

Page 44: ...er optional Risk of personal injury or being crushed Keep well clear of the spreader s working area 4700908229 Warning Risk of crushing The articulation must be locked when lifting Read the instructio...

Page 45: ...Noise power level Diesel fuel Lifting point Noise power level Diesel fuel Lifting point Manual compartment Battery disconnector Fixing point Manual compartment Battery disconnector Fixing point Bio hy...

Page 46: ...ument cover 12 Emergency stop 3 Flow divider 8 Storage compartment 13 Parking brake 3 Flow divider 8 Storage compartment 13 Parking brake 4 Forward Reverse lever 9 Hazard indicators 14 Membrane panel...

Page 47: ...n 4812313735 pdf 2018 12 28 Functional description Membrane panel 33 Working mode Vibration high low amplitude Working lights Rotating beacon Sprinkler manual automatic Sprinkler timer Horn Function d...

Page 48: ...D OFF OFF LED OFF OFF LED LEFT Working lights Frame Red LED LEFT Working lights Frame Red LED RIGHT Working lights Frame and ROPS Optional LED RIGHT Working lights Frame and ROPS Optional Rotating bea...

Page 49: ...or three seconds and then changes to Transport Working mode The transport mode menu is shown when one of the three function keys to the right on the display is activated 35 LED Designation Function LE...

Page 50: ...R Backwards an arrow directed right is shown after R on the display 3 Machine hours An icon hour glass is shown on the left hand side of the display for machine hours The number of hours is shown to t...

Page 51: ...F on the display R Backwards an arrow directed right is shown after R on the display 6 Fig Working mode Vibration front drum 3 3 Compaction status off on on front rear drum 4 Fuel level The fuel level...

Page 52: ...5 pdf 2018 12 28 38 Machine with dual controls option Fig Double forward reverse lever 1 Vibration on off front drum 2 Vibration on off rear drum Standard equipped machine 1 Fig Forward Reverse lever...

Page 53: ...e top left of the display N Neutral shows that the control lever is in the neutral position and no travel direction arrow is shown on the display F Forwards an arrow directed left is shown in front of...

Page 54: ...Working mode chip spreader The machine is equipped with options 1 Working mode Chip spreader 6 4 Fig Working mode Chip spreader On 2 3 The different working modes are selected with the help of the but...

Page 55: ...utton 1 and or button 2 are pressed in and Working mode Vibration is activated vibrations are enabled Press again and the vibrations are disconnected See figure at the top Selection of drum In Working...

Page 56: ...on the display Less serious fault Rectify as soon as possible Launched together with a message on the display 3 Glowing Yellow 3 Glowing Yellow The symbol must go out before the ignition key is moved...

Page 57: ...Ignition key 5A 4 F4 Joystick Push Bottom Seat switch 5A 12 F11 Power outlet 10A 4 F4 Indicator right 5A 10A 5 F5 T3 Fuel pump Generator 3A 13 F12 ECU 0 5A 5 F5 T3 Fuel pump Generator 3A 13 F12 ECU 0...

Page 58: ...the different positions of the fuses in the engine compartment The table below gives fuse amperage and function All fuses are flat pin fuses Fig Battery disconnector and fuses 1 2 1 F8 Main fuse 40A...

Page 59: ...achine description 4812313735 pdf 2018 12 28 45 Relays on machine Fig Relays Engine compartment D1703 Engine compartment 1 K1 Starting 1 K1 Starting 3 K5 Glowing Preheater 3 K5 Glowing Preheater 1 3 4...

Page 60: ...tomatic watering control and interlock 1 2 Fig Relays in steering column Steering column 1 K2 ECU 1 K2 ECU 2 K6 1 Working lights frame 2 K6 1 Working lights frame 3 K6 2 Working lights ROPS or Water t...

Page 61: ...ecessary 47 1 Fig Engine compartment 1 Battery disconnector Remember to carry out daily maintenance See the maintenance instructions The battery disconnector is on the left side in the engine compartm...

Page 62: ...stment 4 Backrest inclination 9 Seat belt Fig Driver seat MSG20 1 Locking lever Length adjustment 2 Weight adjustment 9 Seat belt Length adjustment 1 Weight adjustment 2 Side travel 3 Backrest inclina...

Page 63: ...rest extension 6 Armrest adjustable 7 Seat heating 8 Standard seat Standard seat Comfort seat Comfort seat Luxury comfort seat x x x x Luxury comfort seat x x x x 6 9 Fig Instrument panel 6 Parking br...

Page 64: ...started with the parking brake 6 activated The engine can only be started with the parking brake 6 activated 6 9 Fig Instrument panel 6 Parking brake 9 Brake warning lamp Reserve brake Control Drive...

Page 65: ...er will go on until the parking brake button is activated If the parking brake remains inactive the diesel engine turns off after 4 seconds The engine does not stop if the parking brake is activated T...

Page 66: ...railing 3 Rubber element If a ROPS Roll Over Protective Structure is fitted to the roller always wear the seat belt 1 and wear a protective helmet Always replace the seat belt 1 if it shows signs of...

Page 67: ...just over idling because high revs can damage a cold engine As soon as the engine is running smoothly reduce the revs down to idling 53 Starting Starting the engine 1 2 3 6 29 31 Fig Control panel 1 I...

Page 68: ...29 Glow lamp 1 29 Check while warming up the engine that no warning lamps are lit The parking brake lamp 25 will remain on for as long as the parking brake switch is activated When starting and drivi...

Page 69: ...osition Check that the steering is working correctly by turning the steering wheel once to the right and once to the left while the roller is stationary When compacting asphalt remember to enable the...

Page 70: ...and the brakes are activated The interlock function is checked by the operator standing up from the seat when the roller is moving very slowly forwards backwards Check in both directions Hold the ste...

Page 71: ...dge cutter compactor is controlled up and down with the help of button 3 and button 2 on the control lever The edge cutter compactor can always be moved upwards irrespective of the position selected o...

Page 72: ...three LEDs on the Working position button flash If the machine is in Transport mode and the buttons on the forward reverse lever are pressed the Working mode symbol is shown on the display The three L...

Page 73: ...can be longer than normal until the machine reaches the working temperature When starting and driving a machine that is cold remember that the hydraulic fluid is also cold and that braking distances...

Page 74: ...Activate the parking brake 31 D1703 Turn the engine speed control 2 back to idling Allow the engine to idle for a few minutes to cool down Check instruments and warning lamps to see if any faults are...

Page 75: ...ine when the is engine running unless the parking brake is activated Make sure that the roller is parked in a safe place with respect to other road users Chock the drums and rubber wheels if the rolle...

Page 76: ...Operation 4812313735 pdf 2018 12 28 62...

Page 77: ...upplied with the roller Battery Dismantle the battery batteries from the machine clean the outside and maintenance charge Air cleaner exhaust pipe Cover the air cleaner or its opening with plastic or...

Page 78: ...nt hood and also grease both ends of the forward reverse control bright parts Watering system Empty the water tank and all hoses of water Empty the filter housing and the water pump Undo all sprinkler...

Page 79: ...and pull up out the locking dowel 3 Fold out the locking arm 1 and secure it to the upper locking lug 4 on rear frame Fit the locking stub 3 in the holes through the locking arm 1 and locking lug 4 a...

Page 80: ...1 Lifting equipment such as chains steel wires straps and lifting hooks must be dimensioned in accordance with the relevant safety regulations for the lifting equipment Lifting equipment such as chain...

Page 81: ...ngle point lift The machine must not be lifted from the single point lift if the machine is equipped with a chip spreader The machine must not be lifted from the single point lift if the machine is eq...

Page 82: ...ith the stud 3 Insert the locking pin 2 fitted with a wire to secure the stud 3 The locking lug 4 is located on the front frame Towing Recovering The roller can be moved up to 300 meters 330 yards usi...

Page 83: ...g when the brakes are released Activate the parking brake and stop the engine Block the drum with a chock to prevent movement the roller can start rolling when the brakes are released The disc brake i...

Page 84: ...ing the screw 2 until it bottoms in the hole Tighten the nut 3 against the brake tool until it stops indicating that the brakes is now disengaged Tightening torque 42 Nm 31 lb ft Disengaging the brake...

Page 85: ...cessible There is a bypass screw 1 located on the pump that must be unscrewed counterclockwise max two turns to put the drive system ports A and B in bypass mode This function enables a machine to be...

Page 86: ...ity on the roller now The roller must be towed slowly max 3 kph 2 mph and only towed short distances max 300 m 1000 ft The roller must be towed slowly max 3 kph 2 mph and only towed short distances ma...

Page 87: ...re the transport takes place Never lash over the machine s articulated joint nor over the machine s operator platform Before securing the machine ensure that the parking brake is applied and in good w...

Page 88: ...joint lock is closed The drum is placed on a rubber liner so that the static friction between the surfaces is at least 0 6 The drum is placed on a rubber liner so that the static friction between the...

Page 89: ...d a machine part and down into two different mounts on the platform Each of lashings 1 2 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a...

Page 90: ...the platform as close to the rollers as possible LC at least 1 7 tonnes 1700 daN S TF at least 300 kg 300 daN 1 two sling straps one directed to the right and one to the left which are attached on the...

Page 91: ...ain with a permitted load LC MSL of at least 1 7 tonnes 1 700 daN and a pre tension STF of at least 300 kg 300 daN The lashings are re tightened as required The lashings comprise a lashing strap or ch...

Page 92: ...aising and lowering ROPS Always make sure the ROPS is locked in raised position before operation Always make sure the ROPS is locked in raised position before operation 1 1 Fig ROPS locking device 1 B...

Page 93: ...r transport Direct of travel Roller loaded in forward direction 1 2 double lashings i e one lashing with two parts secured to two different lashing mounts on the trailer Symmetrically located on the r...

Page 94: ...ashings 1 3 is either a double or two single lashings A double lashing runs in a sling through a lashing point or around a machine part and down into two different mounts on the platform Each of lashi...

Page 95: ...NANCE section are followed 3 Turn the master switch to the ON position 3 Turn the master switch to the ON position 4 Set the emergency stop in the pulled out position 4 Set the emergency stop in the p...

Page 96: ...Operating instructions Summary 4812313735 pdf 2018 12 28 82...

Page 97: ...o the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by...

Page 98: ...Preventive maintenance 4812313735 pdf 2018 12 28 84...

Page 99: ...e overheating resulting in rapid wear Fluid volumes Fluid volumes Hydraulic tank 40 liters 42 3 qts Hydraulic tank 40 liters 42 3 qts Diesel engine CC1200C VI CC1200 VI D1703 M DI E4B T4 7 liters 7 4...

Page 100: ...lled with biologically degradable fluid The same type of fluid must be used when changing or topping up PANOLIN HLP Synth 46 www panolin com BIOLOGICAL HYDRAULIC FLUID PANOLIN When it leaves the facto...

Page 101: ...evel Air filter Engine oil filter Battery Engine oil filter Battery Hydraulic reservoir level Sprinkler Hydraulic reservoir level Sprinkler Hydraulic fluid filter Sprinkler water Hydraulic fluid filte...

Page 102: ...Maintenance Lubricants and symbols 4812313735 pdf 2018 12 28 88...

Page 103: ...Cooler 10 Shock absorbers and attachment screws 17 Filler Level plug Drum 3 Cooler 10 Shock absorbers and attachment screws 17 Filler Level plug Drum 4 Air cleaner 11 Hydraulic fluid refilling 18 Eme...

Page 104: ...the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment Before starting up for the first time on that day Before starting up for the first...

Page 105: ...ses are in good condition and that the connections are tight 15 16 Grease the steering joint and the steering cylinder brackets 15 16 Grease the steering joint and the steering cylinder brackets Check...

Page 106: ...bearings 15 16 Lubricate the articulated joint and the steering cylinder s bearings 3 Check coolant freezing point Change the coolant every other year 3 Check coolant freezing point Change the coolan...

Page 107: ...e articulated joint and the steering cylinder s bearings 15 16 Lubricate the articulated joint and the steering cylinder s bearings 3 Check the freezing point of the coolant Change every other year 3...

Page 108: ...up filter 13 Change hydraulic fluid filter 13 Change hydraulic fluid filter 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the engine manual 6...

Page 109: ...he hydraulic fluid filter 13 Change the hydraulic fluid filter 6 Change the engine s fuel filter Refer to the engine manual 6 Change the engine s fuel filter Refer to the engine manual 6 Replace diese...

Page 110: ...rs main and backup filter Every 24th month Every other year Refer to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 3 Replacing th...

Page 111: ...Maintenance Maintenance schedule 4812313735 pdf 2018 12 28 Service Checklist 97...

Page 112: ...Maintenance Maintenance schedule 4812313735 pdf 2018 12 28 98...

Page 113: ...ure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk...

Page 114: ...k is carried out under the cover Fig Engine 1 Dipstick 2 Filler cap 1 2 Open the engine cover lock and lower the engine cover forwards Check the oil level using the dipstick 1 The level should be betw...

Page 115: ...compartment 101 Hydraulic reservoir Level check Filling 1 2 Fig Hydraulic fluid tank 1 Sight glass 2 Hydraulic fluid refilling Check that the oil level is visible in the sight glass Open the engine ho...

Page 116: ...e and avoid spilling fuel Never refuel while the engine is running Do not smoke and avoid spilling fuel The fuel tank holds 50 liters Water tank Filling Unscrew the tank cap 1 and fill with clean wate...

Page 117: ...rinkler system Drum Checking Cleaning Start the sprinkler system and make sure that no nozzles 2 are clogged If necessary clean clogged nozzles and the coarse filter located by the water pump see figu...

Page 118: ...1 Cap 2 Nozzle 3 Gasket Dismantle the blocked nozzle by hand Blow the nozzle 2 and fine filter 4 clean using compressed air Alternatively fit replacement parts and clean the blocked parts later on Aft...

Page 119: ...sphalt compounds it may be better if the scraper blades 1 lie lightly against the drums Asphalt remnants can accumulate on the scraper and affect the contact force Clean as required Loosen the screws...

Page 120: ...s spring action Optional Checking Adjustment 106 The scrapers must be lifted from the drum during transport Fig Spring action scrapers 1 Scraper blade 2 Adjusting screws 3 Springs 2 2 3 3 1 The scrape...

Page 121: ...the emergency stop 3 The roller will stop abruptly and the engine is switched off After testing the brakes set the forward reverse lever in neutral Pull out the emergency stop 3 activate the parking b...

Page 122: ...Maintenance 10h 4812313735 pdf 2018 12 28 108...

Page 123: ...ing or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ven...

Page 124: ...ff the engine wait for a minute or so and then check the oil level Top up with more oil if necessary 110 Fig Engine compartment right side D1703 E4B T4f 1 Drainage hose 2 Drain plug 3 Filler cap 4 Oil...

Page 125: ...vs for 30 seconds Check that the filter cap 3 is tight 111 Replacing the hydraulic oil filter Fig Engine compartment 1 Filler cap Open the engine hood Loosen the red cap 1 and pull up the filter inser...

Page 126: ...nce measures First 50 hours 4812313735 pdf 2018 12 28 Bolted joints Check Check that all bolted joints 1 are tightened correctly 1 Fig Articulated joint 1 Bolted joints 112 Fig Drum forks 1 Bolted joi...

Page 127: ...specified Park the roller on a level surface The engine must be switched off and the parking brake activated when checking or adjusting the roller unless otherwise specified Ensure that there is good...

Page 128: ...1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates into the bearing If grease does not penetrate the bearings it may be necessary to relieve the a...

Page 129: ...ps Stop the engine before checking or replacing the fuel pipes Defective fuel pipes can cause a fire Stop the engine before checking or replacing the fuel pipes Defective fuel pipes can cause a fire I...

Page 130: ...tor Draining on machines equipped with this 116 1 Fig Fuel prefilter 1 Drain plug If water or contaminates accumulate in the water separator an indication will be shown on the display If this should h...

Page 131: ...itched off and the parking brake activated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of ca...

Page 132: ...care when draining fluids and oils Wear protective gloves and goggles Take great care when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f...

Page 133: ...e dipstick Start the engine and allow it to idle for a few minutes During this time check around the oil filter and drain plug for leaks Switch off the engine wait for a minute or so and then check th...

Page 134: ...required belt tension Tighten the bolts holding the alternator with the correct torque If the belt is loose or damaged it may result in insufficient charging Adjust or replace the belt Fig Diesel engi...

Page 135: ...ck that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap while the engine is hot Wear protect...

Page 136: ...Engine compartment D1703 M IDI E3 T3 1 Air intake hoses 122 4812313735 pdf 2018 12 28 Check Air intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose c...

Page 137: ...ted when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that the...

Page 138: ...when draining fluids and oils Wear protective gloves and goggles Take great care when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f 1 Dra...

Page 139: ...l filter 4 Collect any spillage Install the new filter Fit the drain plug 2 to the end of the hose Fill with fresh engine oil See under the heading lubricants for the correct oil grade Fit the filler...

Page 140: ...than 10 15 mm 0 4 0 6 in Check using a knife blade or pointed object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap C...

Page 141: ...l straight when lubricated All five grease nipples 1 can now be accessed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrates...

Page 142: ...ir cleaner s main filter when the indicator shows red The indicator is located on the filter or in its immediate vicinity 3 6 4 5 2 Fig Air cleaner 1 Clips 2 Cover 3 Main filter 4 Backup filter 5 Filt...

Page 143: ...lter Start the engine and check that the fuel filter is tight Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions w...

Page 144: ...screwdriver Remove the pre filter 1 and hand in to a waste disposal site This is a disposable filter and cannot be cleaned Fit a new pre filter and tighten the hose clamps Start the engine and check...

Page 145: ...ne compartment D1703 M IDI E3 T3 1 Air intake hoses 131 4812313735 pdf 2018 12 28 Check Air intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose connec...

Page 146: ...ump out any bottom sediment using a suitable pump such as an oil drain pump Save the oil in a container and dispose of it in an approved manner Pump out any bottom sediment using a suitable pump such...

Page 147: ...is unobstructed Dirty coolers are blown clean with compressed air or washed clean using a high pressure water cleaner Blow air or direct water through the cooler in the opposite direction to that of...

Page 148: ...ion Exercise care to install the standalone safety shield after maintenance or inspection Stop the engine and remove the key If necessary remove the belt guard Apply a moderate pressure with your thum...

Page 149: ...the parking brake activated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide p...

Page 150: ...e when draining fluids and oils Wear protective gloves and goggles Take great care when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f 1 Dr...

Page 151: ...llage Install the new filter Fit the drain plug 2 to the end of the hose Fill with fresh engine oil See under the heading lubricants for the correct oil grade Fit the filler cap 3 and check that the o...

Page 152: ...than 10 15 mm 0 4 0 6 in Check using a knife blade or pointed object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap C...

Page 153: ...al straight when lubricated All five grease nipples 1 can now be accessed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrate...

Page 154: ...ir cleaner s main filter when the indicator shows red The indicator is mounted on the air cleaner s connecting pipe 3 6 4 5 2 Fig Air cleaner 1 Clips 2 Cover 3 Main filter 4 Backup filter 5 Filter hou...

Page 155: ...g the fuel filter 1 Fig Engine compartment right side 1 Fuel filter Place a container underneath to collect fuel that runs out when the filter is released Place a container underneath to collect fuel...

Page 156: ...he pre filter is tight 142 4812313735 pdf 2018 12 28 Ensure good ventilation air extraction if the diesel engine is run indoors Risk of carbon monoxide poisoning Ensure good ventilation air extraction...

Page 157: ...risk when handling fuel Keep in mind fire risk when handling fuel The fuel tank is made of plastic polyethylene and is recyclable The fuel tank is made of plastic polyethylene and is recyclable Coole...

Page 158: ...ine compartment D1703 M IDI E3 T3 1 Air intake hoses 144 4812313735 pdf 2018 12 28 Check Air intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose conne...

Page 159: ...seconds Check that the filter cap 3 is tight 145 Replacing the hydraulic oil filter Fig Engine compartment 1 Filler cap Open the engine hood Loosen the red cap 1 and pull up the filter insert 4 Refit...

Page 160: ...tion Exercise care to install the standalone safety shield after maintenance or inspection Stop the engine and remove the key If necessary remove the belt guard Apply a moderate pressure with your thu...

Page 161: ...nd the parking brake activated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxid...

Page 162: ...at least 8 liters 2 gal under the drain plug 2 Undo the oil filler cap 3 and undo the drain plug 2 in the end of the drain hose 1 Let all the engine oil flow out Deliver the drained oil to special was...

Page 163: ...the tank cap and check that it is not clogged Air must have unobstructed passage through the cap in both directions If clogged in either direction clean with a little diesel oil and blow with compres...

Page 164: ...al straight when lubricated All five grease nipples 1 can now be accessed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrate...

Page 165: ...ir cleaner s main filter when the indicator shows red The indicator is mounted on the air cleaner s connecting pipe 3 6 4 5 2 Fig Air cleaner 1 Clips 2 Cover 3 Main filter 4 Backup filter 5 Filter hou...

Page 166: ...third replacement of the main filter To change the backup filter 1 pull the old filter out of its holder insert a new filter and reassemble the air cleaner in the reverse order Clean the air cleaner i...

Page 167: ...seconds Check that the filter cap 3 is tight 153 Replacing the hydraulic oil filter Fig Engine compartment 1 Filler cap Open the engine hood Loosen the red cap 1 and pull up the filter insert 4 Refit...

Page 168: ...ilter Start the engine and check that the fuel filter is tight Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions...

Page 169: ...tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out any bottom sediment using a suitable pump such as an oil drain pump Save the oil in a contain...

Page 170: ...not hold the nozzle too near the cooler Wear protective goggles when working with compressed air or high pressure water jets Wear protective goggles when working with compressed air or high pressure w...

Page 171: ...winter Empty the tank pump and lines Remember that there is a risk of freezing during the winter Empty the tank pump and lines Remove the drain plug 1 and allow all the water to run out Wipe clean the...

Page 172: ...pump when draining emptying the hydraulic reservoir Risk of burn injuries when draining hot oil Wear protective gloves and goggles Risk of burn injuries when draining hot oil Wear protective gloves a...

Page 173: ...evel surface and drive it slowly until the drain plug 1 is straight down Remove the oil plug 1 and allow all the oil to run out Clean and refit the oil plugs 1 Start the machine and run until the oil...

Page 174: ...ation see the lubricant specifications Grease all bearing points with five strokes of a hand operated grease gun 160 Fig Steering joint Check the steering joint for any damage or cracks Check and tigh...

Page 175: ...r and crankshaft to check the belt tension The deflection should be between 7 and 9 mm If the belt tension is not sufficient Loosen the fastening bolts that hold the alternator in place Use a prybar l...

Page 176: ...Maintenance 2000h 4812313735 pdf 2018 12 28 162...

Page 177: ...ated when checking or adjusting the roller unless otherwise specified Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that th...

Page 178: ...e when draining fluids and oils Wear protective gloves and goggles Take great care when draining fluids and oils Wear protective gloves and goggles Fig Engine compartment right side D1703 E4B T4f 1 Dr...

Page 179: ...l Inspection filling Fig Drum vibration side 1 Oil plug Remove the oil filter 4 Collect any spillage Install the new filter Fit the drain plug 2 to the end of the hose Fill with fresh engine oil See u...

Page 180: ...than 10 15 mm 0 4 0 6 in Check using a knife blade or pointed object Check also that the attachment screws 2 are tightened Fig Engine compartment 1 Tank cap hydraulic fluid 1 Hydraulic reservoir cap C...

Page 181: ...al straight when lubricated All five grease nipples 1 can now be accessed Wipe the grease nipples 1 Grease each nipple with five strokes of the hand operated grease gun Make sure that grease penetrate...

Page 182: ...ir cleaner s main filter when the indicator shows red The indicator is mounted on the air cleaner s connecting pipe 3 6 4 5 2 Fig Air cleaner 1 Clips 2 Cover 3 Main filter 4 Backup filter 5 Filter hou...

Page 183: ...e the backup filter 1 pull the old filter out of its holder insert a new filter and reassemble the air cleaner in the reverse order Clean the air cleaner if necessary see section Air cleaner Cleaning...

Page 184: ...seconds Check that the filter cap 3 is tight 170 Replacing the hydraulic oil filter Fig Engine compartment 1 Filler cap Open the engine hood Loosen the red cap 1 and pull up the filter insert 4 Refit...

Page 185: ...nes Remember that there is a risk of freezing during the winter Empty the tank pump and lines Remove the drain plug 1 and allow all the water to run out Wipe clean the drain plug and screw back in Rep...

Page 186: ...tank Cleaning Fig Fuel tank 1 Fuel tank 1 It is easiest to clean the tank when it is almost empty Pump out any bottom sediment using a suitable pump such as an oil drain pump Save the oil in a contain...

Page 187: ...the air flow through the coolers 1 and 2 is unobstructed Dirty coolers are blown clean with compressed air or washed clean using a high pressure water cleaner Blow air or direct water through the coo...

Page 188: ...rneath to collect fuel that runs out when the filter is released Screw off the fuel filter 1 The filter is of the disposable type and cannot be cleaned Hand in to a waste disposal site Install the new...

Page 189: ...pump when draining emptying the hydraulic reservoir Risk of burn injuries when draining hot oil Wear protective gloves and goggles Risk of burn injuries when draining hot oil Wear protective gloves a...

Page 190: ...se the fuel filter knob 1 Remove the top cap and rinse the inside with diesel fuel Remove filter element 2 and rinse the inside with diesel fuel After cleaning install the fuel filter to keep out of d...

Page 191: ...ine compartment D1703 M IDI E3 T3 1 Air intake hoses 177 4812313735 pdf 2018 12 28 Check Air intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all hoses hose conne...

Page 192: ...the injection pump only D1703 Contact your local Kubota representative for this service Steering joint Check Fig Steering joint Check the steering joint for any damage or cracks Check and tighten any...

Page 193: ...tion Exercise care to install the standalone safety shield after maintenance or inspection Stop the engine and remove the key If necessary remove the belt guard Apply a moderate pressure with your thu...

Page 194: ...Maintenance 3000h 4812313735 pdf 2018 12 28 180...

Page 195: ...Air filter 1 Backup filter Air cleaner Check Replacement of main filter Replace the air cleaner s main filter when the indicator shows red The indicator is mounted on the air cleaner s connecting pipe...

Page 196: ...Maintenance every 12th month Annually 4812313735 pdf 2018 12 28 182...

Page 197: ...ter container 1 Filler cap 1 Check that all hoses hose connectors are intact and tight Fill with coolant as specified in the lubricants specification Take great care when opening the radiator cap whil...

Page 198: ...year 1 Fig Engine compartment D1703 M IDI E3 T3 1 Air intake hoses 184 4812313735 pdf 2018 12 28 Check Air intake hoses Fig Engine compartment D1703 M DI E4B T4f 1 Air intake hoses 1 Check that all ho...

Page 199: ...withdraw from service scrapped The materials must be sorted correctly according to metal plastic electronic scrap various operatng substances etc Any oily or greasy parts hydraulic hoses lube pipes et...

Page 200: ......

Page 201: ...Dynapac China Compaction Paving Equipment Co Ltd No 38 QuanWang Road WuQing High Tech Industrial Park 301700 Tianjin China www dynapac com...

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