Falco e-motors Intelligent energy management system Installation Manual And Owner'S Manual Download Page 1 | Manualshive

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INSTALLATION MANUAL & OWNERS GUIDE

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Summary of Contents for Intelligent energy management system

Page 1: ...1 INSTALLATION MANUAL OWNERS GUIDE...

Page 2: ...of your new e bike kit We are convinced this product will bring immense satisfaction and riding pleasure for many years to come Welcome to the Falco family Sincerely Rakesh K Dhawan President CEO Fal...

Page 3: ...WIRELESS TRANSMITTER INSTALLATION 8 THROTTLE INSTALLATION 9 CONSOLE INSTALLATION 10 BATTERY INSTALLATION 11 Hx DISPLAY CONSOLE FEATURES 11 1 Motor Pairing 11 2 Heart Rate Monitor Pairing 11 3 Power M...

Page 4: ...thium Ion Manganese Battery CELL TYPE Panasonic 18650 Battery CAPACITY 11 5Ah Battery DISCHARGE SPECIFICATIONS Continuous Discharge Current 15A 18A 10 mins 35A 5s Battery CHARGING CURRENT MAX 2 35A Av...

Page 5: ...All performance validations are quite rigorous in nature 3 Vendor Qualification and Supply Chain Integration Falco has extensive vendor qualification and supply chain integration plan All the manufac...

Page 6: ...STANDARDS TESTING Hx e motors drive units battery packs and consoles are CE and ROHS compliant These units have been tested and qualified under EN15194 2009 standards Reports are available upon reque...

Page 7: ...nly against identical components or components specifically approved for your eBike by the bicycle manufacturer This protects the drive unit against overload and damage Remove the battery pack from th...

Page 8: ...battery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Charge the battery pack only with original Falco battery chargers Wh...

Page 9: ...ess console Console Optional component Displays motor data and controls motor settings while riding without the need for wires Control Buttons Control buttons for functions and settings within the mot...

Page 10: ...tanley Knife 5 4 Installing the Motor 5 3 Preparing the bicycle for Installation Place your bicycle in a work stand remove the rear wheel remove the right hand side crank and chain wheel Clean your bi...

Page 11: ...e sure that the chain is going the correct way around the sprockets taking care to align the disc rotor with the brake caliper Fit the wheel without any axle nuts or washers on the axle as the washers...

Page 12: ...that the axel doesn t move when tightening Tip If the axle starts to turn in drop out while tightening axle nuts it can help to hold the axle still with a 10mm spanner on the opposite side to the one...

Page 13: ...esult in damage to your Falco e motor system and other bike components severe injury or death Steps Four Five Fit appropriate torque arm to the torque base and attach the arm to a fixing point on the...

Page 14: ...ed to Square Taper Bottom Bracket axles and cranks that employ only one chainring If you are running a triple chainset with a ST BB you may also be required to modify your magnet ring to allow it to f...

Page 15: ...aximum of 5mm away from the sensor Isis Splined HT II BB s and ST triple chainsets the magnet ring will need to be hollowed out until it clears the BB axle and drive side BB cup The Mag ring will then...

Page 16: ...s minimal frame material in the way of the transmitted signal Try as much as possible to keep the cable as straight as possible with minimal bends or loops Step Five Re install crank arms according to...

Page 17: ...tape use appropriate methods to remove grip Step Two At this stage it will be up to you to decide where the throttle will be mounted and that it is not interfering with any of your other controls Step...

Page 18: ...n it is secured Step Two Using the zip ties supplied attach the handlebar mount in the position required Once happy it is tied on tight enough trim the excess from the zip tie Step Three Attach consol...

Page 19: ...s As our batteries fit to the bottle cage bolts of the down tube on your bike you will be required to remove any water cages you have fitted along with any pumps or other apparel CAUTION It is essenti...

Page 20: ...a length just in case you cut it too short or make a mistake fitting the connector Step Three From the cut end of the power cable remove approximately 25 30mm of outer cable insulation to reveal posit...

Page 21: ...ve and negative goes to negative Note it is advisable to only secure the power cable to the bike frame after all other cabled components are in place Step Four Strip approximately 8 10mm of insulation...

Page 22: ...monitor turns on off console back light turns on off Turbo Mode Segment 1 Displays battery voltage Heart Rate requires ANT heart rate monitor Motor ID Console Motor pairing status Segment 2 Restricted...

Page 23: ...nected to the motor and turn on the power Press and HOLD Key 1 for approximately 10 seconds or until MOT is displayed in Segment 1 and starts to blink Step 2 After waiting for several seconds the moto...

Page 24: ...required Step one Make sure that your HRM is turned on Press and hold Key 4 for approximately 5 6 seconds until HRT is displayed in Segment 1 and starts to blink Step 2 After waiting for several seco...

Page 25: ...into the console before the setting will take effect in the motor 11 4 Turbo Mode Setting Activation To activate Turbo mode press key 1 once Turbo is now displayed in segment 5 Deactivation To deacti...

Page 26: ...5 Press key to decrease power levels You can change assistance level while riding and at any speed 11 7 Speed Display Setting Speed is displayed in Segment 3 in KPH or MPH Press MODE key one time Hx...

Page 27: ...2 seconds which initiates the function of back light This automatically switches off after 7 10 seconds Disconnect the buttons from the console and remove from handle bars Connect all components shown...

Page 28: ...rom ODO tp AM PM in Segment 4 Step 2 With the clock displayed press and hold key 2 for approximately 7 seconds or until all digits in Segment 4 display 08 88 88 Step 3 Using Key 2 select the digits yo...

Page 29: ...ke must be stationary with the motor turned on If you do not know the exact circumference of your wheel use the settings in the chart Step One Press and hold key 3 until CRM is displayed in Segment 4...

Page 30: ...30 12 WIRING INSTRUCTIONS...

Page 31: ...al charging circuit The reasonable use and above all correct charging of the battery as well as protection from deep discharge and overheating will greatly help to prolong it s life A suitable chargin...

Page 32: ...ically perfect Water and moisture must not be allowed to penetrate the mains adapter under any circumstances If water has entered the adapter disconnect it from the mains supply immediately and have i...

Page 33: ...attery pack in a warehouse Keep away from extreme temperature changes Keep away from condensation Battery Charging Procedure A full charge will take approximately 4 hours Make sure that the battery ON...

Page 34: ...ULAR PURPOSE AND THOSE ARISING FROM A COURSE OF DEALING CUSTOM OR USAGE OF TRADE BUYER IS RESPONSIBLE FOR DETERMINING IF A PRODUCT FITS BUYER S PARTICULAR PURPOSE AND IS SUITABLE FOR BUYER FALCO BEARS...

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