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EOS Herkules XL S120 - Installation and Operating Instructions

11

General safety instructions

1.4   Standards and regulations

For an overview of the standards that were observed during design and 
construction of the sauna heater, please refer to the individual product's 
technical data sheet that can be downloaded from

www.eos-sauna.com.

Summary of Contents for Herkules XL S120

Page 1: ...Druck Nr 2902 3553 Stand 30 20 EN Made in Germany EOS Herkules XL S120 EOS Herkules XL S120 Vapor Heater for Sauna Cabins Installation and Operating Instructions...

Page 2: ...t express authorisation are not permit ted Compensation will be claimed in the event of infringements All rights reserved with regard to patent claims or submission of design or utility patent Charact...

Page 3: ...2 Installing the temperature sensor in the cabin 23 3 3 Specifications for the control unit 24 3 4 Mounting the sauna heater 24 4 Connections 27 4 1 Connection diagrams for sauna systems with Herkule...

Page 4: ...ce 53 6 1 Cleaning 53 6 2 Sauna stones 54 6 3 Herkules XL S120 Vapor descaling the vaporiser 55 6 4 Herkules XL S120 Vapor cleaning the vaporiser 57 6 5 Replacing the tubular heating elements 60 6 6 T...

Page 5: ...clas sified Please familiarise yourself with the following terms and symbols WARNING Warning Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Cauti...

Page 6: ...erformed by a trained electrician from an authorised electrical company Ensure compliance with the standards and regulations for elec trical installation in your country The system must be disconnecte...

Page 7: ...an easily be ignited and cause fires Do not place objects on the sauna heater Fill the rock store as directed If you switch on the heater using pre set timers or a remote con trol attach a protective...

Page 8: ...body hyperthermia which may cause serious health problems and even death Hyperthermia occurs when the core temperature of the body exceeds the norm by a few degrees Symptoms of hyperthermia include fe...

Page 9: ...installed you must manually des cale the vaporiser regularly The higher the lime content in the water used the more often the vaporiser must be descaled Operating the unit This unit may be used by chi...

Page 10: ...may be installed below or behind the sauna heater approx 5 to 10 cm above the floor The minimum dimensions of the air inlets and outlets can be found here 2 4 Technical data 15 The exhaust openings a...

Page 11: ...neral safety instructions 1 4 Standards and regulations For an overview of the standards that were observed during design and construction of the sauna heater please refer to the individual product s...

Page 12: ...not included in the scope of delivery The sauna heater can be operated with one of the following control units EOS EmoStyle EOS Emotec EOS EmoTouch EOS ECON The output controllers required depend on...

Page 13: ...nit must not be operated if components are missing or damaged The following parts are included in the scope of delivery Scope of delivery Herkules XL S 120 Vapor comes with a pre mounted mains water c...

Page 14: ...eater is switched off or remains off if for exam ple a towel is lying on it it can be equipped with a safety device The safety device consists of a stainless steel rocker switch and a shut off system...

Page 15: ...eflector 94 7152 Heater output Electrical connec tion Fuse protection Connections Control unit LSG Mains control unit Mains LSG Control unit heater LSG heater Control unit LSG 18 kW 400 V 3N AC 50 HZ...

Page 16: ...ge of or compliance with the safety instructions Operating service and maintenance requirements are not observed The unit is operated by children or persons with reduced mental capac ity or by persons...

Page 17: ...ctly below the ceiling These temperatures drop to approx 30 40 C in the cabin along the floor Therefore it is not unusual that if the tem perature sensor above the sauna heater reads 110 C the thermom...

Page 18: ...silicone cables and a temperature of at least 170 C All lines must be routed in such a way that they are well protected e g in a cable duct If single core lines are used as connecting cables they mus...

Page 19: ...er to cabin ceiling min 125 cm Distance from sauna heater to cabin wall min 8 cm Distance from sauna heater to bench min 8 cm Distance from sauna heater to flammable material min 8 cm The required cab...

Page 20: ...sk of death due to fire Ensure that the air inlets and outlets provide sufficient ventila tion Install a fan if necessary Commission the cabin only after all air inlets and outlets have been opened NO...

Page 21: ...eater 21 Air inlet behind the sauna heater The air inlet must meet the following criteria Location Behind the sauna heater Height 10 cm above the cabin floor If there is still not enough fresh air to...

Page 22: ...sauna heater to the relay boxes Outside of the cabin the cables must be routed under a suitable protective cover e g in a cable duct or empty conduits See the connection diagram Connection diagrams f...

Page 23: ...the desired tem perature has already been reached Install the sensor as shown in the figure Minimum dimen sions for mounting sensor in cm 23 Ignore any contradictory information found in the instruct...

Page 24: ...aged on a pallet The side panels of the sauna heater must be removed before the sauna heater can be lifted from the pallet The sauna heater is positioned closely to the des ignated installation locati...

Page 25: ...allet with the heater as close to the pre defined installation site as possible 2 Remove the heater from the packaging and leave the heater on the pal let The heater is already assembled with the exce...

Page 26: ...the wood guard rail c Remove the second side panel Lifting the heater from the pallet 1 CAUTION The heater weighs a minimum of 85 kg Four people should always move the heater Lift the heater from the...

Page 27: ...or only is set 4 1 Connection diagrams for sauna systems with Herkules The sauna control unit the relay boxes and the heater must be connected as shown in the connection diagrams Please observe the in...

Page 28: ...relay box D Output controller B Temperature sensor with safety temperature limiter E Mains connection C Heater N U V W U V W N L1 L2 L3 N S1 V N L N L N L1 L2 L3 N W V U N N WB WM 3 4 S1S1 N STB N U V...

Page 29: ...eater B Temperature sensor with safety temperature limiter F Output controller C Humidity sensor optional G Mains connection D Vaporiser WB WM N U V W N L1 L2 L3 N S1 V N L N L N L1 L2 L3 N W V U N N...

Page 30: ...D Output controller LSG 18 H B Temperature sensor with safety temperature limiter E Mains connection C Heater N U V W U V W N L1 L2 L3 N S1 V N L N L N L1 L2 L3 N W V U N N WB WM 3 4 S1S1 N STB N U V...

Page 31: ...l panel relay box E Heater B Temperature sensor with safety temperature limiter F Output controller LSG 18 H C Humidity sensor optional G Mains connection D Vaporiser L1 L2 L3 N S1 U V W Wb Wm N 400 V...

Page 32: ...ut controller LSG 36 B Temperature sensor with safety temperature limiter E Mains connection C Heater 230 V AC N N U V W U V W N L1 L2 L3 N S1 V N U V W N L N L N L1 L2 L3 N W V U N N WB WM 3 4 S1S1 N...

Page 33: ...l unit E Heater B Temperature sensor with safety temperature limiter F Output controller LSG 36 H C Humidity sensor optional G Mains connection D Vaporiser L1 L2 L3 N S1 U V W Wb Wm N 230 V AC N 4 3 2...

Page 34: ...bove both connection cables are connected to the output controller EOS Herkules XL S120 Vapor with a heater output of 24 kW or above has an additional connection cable that connects the vaporiser to t...

Page 35: ...it diagram for 24 kW heater output 1 33 kW 1 33 kW 1 33 kW 3 2 1 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 1 33 kW 5 4 3 2 1 N V W...

Page 36: ...rcuit diagram for 30 kW heater output 15 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 3 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 1 66 kW 2 1 1 66 kW 30 kW...

Page 37: ...y The vaporiser must be connected as shown in the circuit diagrams Please observe the installation and operating instructions for the control unit and relay boxes 3 kW vaporiser output Circuit diagram...

Page 38: ...its final location because the connection for the heating coil is located at the rear of the heater EOS Herkules XL S120 Vapor requires that the vaporiser must also be connected electrically The elect...

Page 39: ...nal box for the heating coil 40 EOS Herkules XL S120 Vapor opening the terminal box for the vaporiser 41 EOS Herkules XL S120 Vapor connecting the connection cable for the vaporiser 41 EOS Herkules XL...

Page 40: ...hrough the cable screw connections in the terminal box 2 Connect the connection cables as shown in the connection diagram Circuit diagram for 18 kW heater output 34 Circuit diagram for 24 kW heater ou...

Page 41: ...or opening the terminal box for the vaporiser 1 Unscrew the 2 retaining screws from the terminal box cover 2 Remove the terminal box cover EOS Herkules XL S120 Vapor connecting the connection cable fo...

Page 42: ...ters EN 60335 1 DIN VDE 0700 Part 1 2012 10 This standard states in section 13 2 At operating temperature the leakage current may not exceed the fol lowing values for stationary class I heating applia...

Page 43: ...f 6 consecutive hours within a 24 hour period Units used in private saunas must be limited to an operating time of 6 hours and an automatic restart is not permitted In accordance with UL875 USA this t...

Page 44: ...has an operating pressure above 6 bar This could lead to damage by water Ensure that the operating pressure for the connected water supply is between 2 and 6 bar NOTICE Unit damage due to operating p...

Page 45: ...er from the water level control If the water supply that should be connected to the water level control does not have a 3 4 connection attach a suitable water tap adapter to the connection with screws...

Page 46: ...oning the heater The heater is placed in position after the electrical connection and the water supply for EOS Herkules XL S120 Vapor have been established Necessary steps Positioning the heater 46 EO...

Page 47: ...S120 Installation and Operating Instructions 47 Connections 3 Screw the 8 screws into the side panels Each side panel has 4 holes for one screw in each corner Both sides are mounted identically 4 Ins...

Page 48: ...free of water leaks EOS Herkules XL S120 Vapor setting the water level 1 Set the water level by raising or lowering the float gauge The water level should be 72 cm high when measuring from the floor u...

Page 49: ...on the sauna heater could catch fire Herbs placed on the heater could catch fire Inspect the cabin prior to each use and ensure that no objects are placed on the sauna heater WARNING Risk of fire due...

Page 50: ...ently between them Fill the store with stones only to the upper edge 5 2 Starting the heater A slight odour may be produced the first time the cabin is heated because the heater is being heated for th...

Page 51: ...ever add more sauna essence or essential oils to the water than the amount indicated on the container Do not add herbs to the water or the stones Do not use pure sauna essences for water splashes Do n...

Page 52: ...bin by specifying the vaporiser humidity via the control unit You will obtain either a humidity value that is regulated when the sensor compares the actual to the target level or a value that is defin...

Page 53: ...the sauna heater or vaporiser Contact your sauna retailer or the manufacturer directly if you notice mal functions or signs of wear and tear 6 1 Cleaning The sauna heater must be cleaned regularly The...

Page 54: ...es regularly and reshuffle them or replace them as needed Observe the following periods of time Use only natural sauna stones when you refill the rock store Due to their roughness they produce a bette...

Page 55: ...led if water with a higher lime con tent is used The higher the lime content in the water used the more often the vaporiser must be descaled Necessary steps Descaling the vaporiser 55 Material Descale...

Page 56: ...r starts to boil c Wait for exactly 10 minutes d Switch off the vaporiser via the control unit 7 Switch off the heater with vaporiser via the control unit Wait until the mixture of water and descaler...

Page 57: ...el on the front of the heater 14 Reposition the holder 15 Open the shut off valve to the potable water connection 16 Connect the heater to the power supply 6 4 Herkules XL S120 Vapor cleaning the vapo...

Page 58: ...supply Ensure that the heater has been disconnected from all power supply lines a Switch off the heater b Switch off the fuses to disconnect the heater from the mains supply 2 Connect the shut off va...

Page 59: ...hol or methylated spirit 7 Thoroughly wipe down the inner walls of the vaporiser with the cloth Ensure that all residue from the walls is removed Even small amounts of essence residue on the vaporiser...

Page 60: ...To move the heater manually you must remove the stones and the side panels NOTICE Damage due to incorrect lifting of the heater Material damage can occur if the heater is lifted from the side pan els...

Page 61: ...from the mains supply 2 Loosen the connection cable from the connection terminals 3 Unscrew the 8 hexagon socket screws on the heating coil 4 Remove the heating coil Insert the new heating coil See I...

Page 62: ...flat plugs belonging to the tubular heating element to be re placed 8 Insert the heating coil See Inserting the heating coil 62 Inserting the heating coil 1 Insert the heating coil 2 Screw in the 8 h...

Page 63: ...by a technician The position of the temperature sen sor is not optimal Check the position of the temperature sensor and adjust as needed See 3 2 Installing the temperature sensor in the cabin 23 The h...

Page 64: ...s and Conditions of Business or order confirmation Unconditional acceptance of order acknowledgments or deliveries shall not be construed as any form of acknowledgment of such terms and conditions Anc...

Page 65: ...ranty services shall be performed only if proof of purchase of the equipment can be presented Any and all warranty claims shall become void if modifications are made to the equipment without the manuf...

Page 66: ...S Herkules XL S120 General terms and conditions of service EN The manufacturer s General Terms and Conditions of Business in the ver sion available at www eos sauna com agb shall apply in addition to...

Page 67: ...Plastic foil Electronic waste Electronic waste must be disposed of at the designated local collection point for electronic waste Electrical devices that are no longer needed must be recycled at a rec...

Page 68: ...uctions in a safe place Please always provide us with nameplate data such as model item num ber and serial number so we can provide fast and efficient support Date of sale Stamp retailer signature EOS...

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