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2

DANGER: Do not handle pressurized
hoses.

Escaping oil under pressure can

penetrate the skin, causing serious injury. If

oil is injected under the skin, see a doctor immediately.

WARNING:

Only use hydraulic cylinders in

a coupled system. Never use a cylinder
with unconnected couplers. If the cylinder
becomes extremely overloaded,

components can fail catastrophically causing severe
personal injury.

IMPORTANT:

Hydraulic equipment must

only be serviced by a qualified hydraulic
technician. For repair service, contact the
Authorized ENERPAC Service Center in

your area. To protect your warranty, use only
ENERPAC oil.

WARNING:

Immediately replace worn or

damaged parts by genuine ENERPAC parts.
Standard grade parts will break causing
personal injury and property damage.

ENERPAC parts are designed to fit properly and
withstand high loads.

3.0  DESCRIPTION

These hydraulically advanced work supports provide
additional support to avoid excessive movement,
vibrations, or deflection of the workpiece during
machining. 

As alternatives, spring advanced work supports may
also be used as either air spring loaded or as air
advanced units by simply removing the internal
adjustable spring and attaching a low pressure air
line to the air breather vent port.

4.0  SPECIFICATIONS

5.0  INSTALLATION

1.

Locate the work supports at the lowest point of

the fixture's hydraulic system to aid in venting.
Work supports must be purged of air by cycling
several times and allowing air in the system to
vent at the highest point in the system.

2. Install the work supports by either threading into

the fixture, using the accessory jam nuts, or
bolting the flange onto the fixture. Mount the work
support so that the plunger is at the approximate
middle of its stroke when contacting the
workpiece in the fixture. If the work support is to
be hydraulically manifold mounted to the fixture
through the bottom port, the port screw plugs and
copper gaskets must first be removed (see item 
B, Figure 2). Lubricate the provided o-rings and
install them (see Figure 2) in the counterbore
around the port prior to mounting and bolting
down the work support. Be sure that the o-rings
do not get pinched or damaged during this
mounting as leakage could result. To ensure that
the manifold mounting does not leak, provide a
fixture mounting surface with flatness within .003
inch (0.08 mm) and a surface roughness not to
exceed 32 uin. rms. (Ra 0,8).

Model No.

Pressure 

Stroke

Capacity

Oil 

Spring Applied

Support

Range

In. (mm)

at Maximum

Capacity

Force @

Deflection @

Pressure lbs. (kg)

cu. in.

MidPoint of

Max. Force

(cu. cm.)

Stroke lbs. (kg)

in. (mm)

WFL111/112

0-5000 PSI

.38

2,500

.06

4.3

.0025

0-350 BAR

(9,65)

(1136)

(0,98)

(1,95)

(0,06)

WSL111/112

0-5000 PSI

.38

2,500

.02

4.4

.0025

0-350 BAR

(9,65)

(1136)

(0,33)

(1,99)

(0,06)

Optional Manifold Mounting Port

Breather/Filter Kit

ØP (4X)

Figure 1

Specification Table

Summary of Contents for WFL111

Page 1: ...load holding device After the load has been raised or lowered it must always be blocked mechanically DANGER To avoid personal injury keep hands and feet away from cylinder and workpiece during operat...

Page 2: ...e lowest point of the fixture s hydraulic system to aid in venting Work supports must be purged of air by cycling several times and allowing air in the system to vent at the highest point in the syste...

Page 3: ...ontact bolt utilizing Loctite 242 to seal the threads 3 Connect the air breather tube to the air vent port By providing an adjustable zero to 5 psi 0 35 bar air supply the work support will now become...

Page 4: ...6 Remove workpiece from the fixture NOTE Do not exceed the specified maximum load on the support plunger This load is the result of clamping forces from other hydraulic components such as swing clamp...

Page 5: ...ions table 2 Check for broken take up spring 3 Check plunger and sleeve for damage 1 Work support may be over size for application 1 Hydraulic pressure may be below minimum amount to hold plunger 2 Cu...

Page 6: ...Porter un quipement de protection personnelle ad quat pour utiliser un appareil hydraulique AVERTISSEMENT Rester l cart de charges soutenues par un m canisme hydraulique Un v rin lorsqu il est utilis...

Page 7: ...ulique qualifi Pour toute r paration contacter le centre de r paration ENERPAC agr le plus proche Pour assurer la validit de la garantie n utiliser que de l huile ENERPAC AVERTISSEMENT Remplacer imm d...

Page 8: ...e de service de 350 bar 3 Si les connexions hydrauliques se font sur l orifice lat ral retirer le bouchon de l orifice et brancher la conduite au moyen des raccords appropri s Tous les flexibles toute...

Page 9: ...n pneumatique sans l a rer dans l autre REMARQUE lorsque l alimentation pneumatique du support est coup e la tige ne se r tracte plus d elle m me si ce n est sous l effet de la pesanteur dans le cas d...

Page 10: ...du circuit est activ e Le support de travail soul ve la pi ce de ses surfaces d appui La tige du support de travail glisse La tige ne se r tracte pas La tige ne parvient pas la hauteur d extension Fui...

Page 11: ...ordnungsgem e Verfahren oder Praktiken vermieden werden kann Ein GEFAHRENSHINWEIS wird nur dann gegeben wenn eine bestimmte Handlung oder die Unterlassung einer bestimmten Handlung schwere oder t dlic...

Page 12: ...k austretendes l kann in die Haut eindringen und schwere Verletzungen verursachen Falls l unter die Haut gelangt ist sofort ein Arzt aufzusuchen WARNUNG Hydraulikzylinder nur in einem gekopelten Syste...

Page 13: ...in die Vorrichtung mittels der als Zubeh r gelieferten Gegenmuttern oder durch Anschrauben des Flansches an die Vorrichtung montieren Den Abst tzzylinder so montieren da der Abst tzkolben ungef hr di...

Page 14: ...eben und ein manuelles Zweiwege Ventil VA 42 oder ein Magnetventil VAS 42 an die Druckluftzuleitung anschlie en Mit diesem Ventil wird in der einen Position die Luftzufuhr blockiert und der Abst tzzyl...

Page 15: ...ten sind erh ltlich Bitte wenden Sie sich an Ihre Enerpac Vertretung Abbildung 3 A Last B Werkst ck C Abst tzkolben D Verformung 15 Problem Der Abst tzkolben f hrt nicht vollst ndig aus wenn das maxim...

Page 16: ...re gravi lesioni personali se non il decesso AVVERTENZA Indossare un attrezzatura di protezione appropriata durante il funzionamento dell apparecchiatura AVVERTENZA Stare lontano da carichi sospesi e...

Page 17: ...assistenza ENERPAC autorizzato di zona Per usufruire dei termini di garanzia utilizzare esclusivamente olio idraulico ENERPAC AVVERTENZA Sostituire immediatamente le parti usurate o danneggiate con pe...

Page 18: ...costi dalla planarit di pi di 0 08 mm 0 003 e che la rugosit non superi Ra 0 8 32 mpollici rms AVVISO Il collettore della struttura di fissaggio deve poter tollerare una pressione idraulica di eserciz...

Page 19: ...o esercitata dallo stantuffo sul pezzo regolando la pressione dell aria erogata NOTA per evitare il sollevamento del pezzo non eccedere 0 35 bar 5 psi Per ottenere un supporto nella configurazione ad...

Page 20: ...rio effettuare la manutenzione Ispezionare di tanto in tanto tutti i componenti per rilevare un qualsiasi problema che richieda manutenzione o assistenza La Enerpac offre kit delle parti di ricambio p...

Page 21: ...ersonales Un PELIGRO se utiliza s lo cuando su acci n o falta de acci n podr a causar lesiones graves o incluso la muerte ADVERTENCIA Use el equipo de protecci n personal adecuado cuando opere equipo...

Page 22: ...presi n puede penetrar la piel y causar lesiones graves Si se inyecta aceite bajo la piel consulte a un m dico inmediatamente ADVERTENCIA Use cilindros hidr ulicos nicamente en sistemas acoplados Nunc...

Page 23: ...ontaje en colector C anillo O para montaje en colector D tubo de respiradero 3 Si se hacen conexiones hidr ulicas a la lumbrera lateral saque el tap n de esta lumbrera y conecte la l nea hidr ulica us...

Page 24: ...inistro de aire del portapieza el mbolo no se retraer por s solo salvo en el caso de haber sido montado verticalmente en el cual se retrae por gravedad Sin embargo el mbolo se mover libremente si es g...

Page 25: ...esviaci n 25 Problema El pist n no avanza totalmente cuando se activa la presi n del sistema El portapieza eleva la pieza fuera de las superficies de apoyo El pist n del portapieza patina El pist n no...

Page 26: ...ures en praktijken vereist om persoonlijk letsel te voorkomen GEVAAR wordt enkel gebruikt als uw actie of gebrek aan actie ernstig letsel of zelfs de dood tot gevolg kan hebben WAARSCHUWING Draag de j...

Page 27: ...rzaken BELANGRIJK Hydraulische machines mogen enkel door een bevoegd hydraulisch technicus van onderhoud worden voorzien Voor reparaties dient u contact op te nemen met een nabijgelegen bevoegd ENERPA...

Page 28: ...G Het verdeelstuk van de appendage moet een hydraulische werkdruk van 350 bar kunnen weerstaan Afbeelding 2 A Veerkrachtinstellingsschroef B Poortschroef moet verwijderd worden voor montage van verdee...

Page 29: ...2 toe aan de toevoerleiding Deze klep blokkeert de luchttoevoer en ontlucht de werkstutsteun in de ene stand en levert lucht zonder ontluchting in de andere stand OPMERKING Wanneer de luchttoevoer afg...

Page 30: ...et den vertegenwoordiger van Enerpac Afbeelding 3 A Belasting B Werkstuk C Stutsteunplunjer D Afwijking 30 Probleem Plunjer loopt niet helemaal uit wanneer de systeemdruk ingeschakeld wordt Werkstutst...

Page 31: ...usar les es s rias ou mesmo a morte ADVERT NCIA Use equipamentos individuais de prote o quando acionar equipamentos hidr ulicos ADVERT NCIA Mantenha dist ncia de cargas apoiadas por cilindros hidr uli...

Page 32: ...ebrar causando les es pessoais ou danos propriedade As pe as Enerpac s o projetadas para se encaixar adequadamente e sustentar cargas pesadas 3 0 DESCRI O Estes cilindros tipo suporte com avan o hidr...

Page 33: ...cobre ver item B Figura 2 Lubrifique os O rings an is tipo O e instale os ver Figura 2 nos canais da conex o antes de montar e aparafusar o cilindro tipo suporte Certifique se de que os O rings an is...

Page 34: ...carregada 5 2 Modifica es Se o cilindro tipo suporte deve ser usado sem parafuso de contato substitua o pelo parafuso sem cabe a fornecido Vede este parafuso com Loctite 242 e posicione o nivelado com...

Page 35: ...porte 1 Press o hidr ulica n o foi removida do sistema 2 Resist ncia de fluxo interno em fun o do di metro inadequado ou dobras acentuadas do tubo 3 Verifique se h danos ou ac mulo de sujeira na haste...

Page 36: ...WFL 111 112 WSL 111 112 08 02...

Page 37: ...37 P 4X...

Page 38: ...1 94 1 62 2 38 75 1 50 23 9 41 1 60 5 19 1 38 1 WFL112 94 1 62 2 38 75 1 50 23 9 41 1 60 5 19 1 38 1 A B C D E F G H WSL111 3 35 2 97 4 SAE 25 44 57 1 60 39 82 6 75 4 6 4 11 2 14 5 40 6 9 9 WSL112 3 3...

Page 39: ...39 2500 2000 1500 500 1000 0 1000 2000 3000 4000 5000 0025 0020 0015 0005 0010 0 500 1000 1500 2000 2500...

Page 40: ...x 852 2561 6772 India ENERPAC Hydraulics India Pvt Ltd Plot No A 571 MIDC TTC Industrial Area Mahape 400 701 Navi Mumbai India Tel 91 22 769 47 78 Fax 91 22 769 84 73 Italy ENERPAC Applied Power Itali...

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