Endress+Hauser Liquiline System CA80AL Operating Instructions Manual Download Page 16

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Installation

Liquiline System CA80AL

Hauser

Installation

CAUTION

Incorrect transportation can cause injury and damage the device

‣

Always use a lifting truck or a fork-lift to transport the analyzer. Two people are

needed for the installation.

‣

Lift the device by the recessed grips.

5.1

Installation conditions

The device can be installed in the following ways:

• As an independent table-top device

• Mounted on a wall

• Mounted on a base

• Mounted on a stand

5.1.1

Dimensions

530 (20.87)

463 (18.23)

793 (31.22)

A0028820

 13

Liquiline System CA80 closed version, dimensions in mm (in)

417 (16.42)

793 (31.22)

530 (20.87)

A0030419

 14

Liquiline System CA80 open version, dimensions in mm (in)

Summary of Contents for Liquiline System CA80AL

Page 1: ...Products Solutions Services Operating Instructions Liquiline System CA80AL Colorimetric analyzer for aluminum BA01585C 07 EN 03 20 71462496 2020 01 31 Valid as of version 01 07 00 ...

Page 2: ......

Page 3: ...of the operating menu 46 8 2 Access to the operating menu via the local display 46 9 Commissioning 49 9 1 Preparatory steps 49 9 2 Function check 51 9 3 Switching on the measuring device 52 9 4 Setting the operating language 52 9 5 Configuring the measuring device 52 10 Operation 54 10 1 Display 54 10 2 General settings 55 10 3 Analyzer 68 10 4 Sample preparation 73 10 5 Current inputs 77 10 6 Bin...

Page 4: ...system and of sample collecting vessel 156 14 6 Upgrade kits CAZ800 156 14 7 Sensors 157 14 8 Additional functionality 160 14 9 Measuring cable 161 14 10 Software 161 14 11 Other accessories 162 15 Technical data 163 15 1 Input 163 15 2 Output 163 15 3 Current outputs active 164 15 4 Relay outputs 165 15 5 Protocol specific data 166 15 6 Power supply 167 15 7 Performance characteristics 168 15 8 E...

Page 5: ... fatal or serious injury LCAUTION Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol alerts you to situations which may resul...

Page 6: ...net Brief Operating Instructions Liquiline SystemCA80AL KA01236C Operating Instructions Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting Guidelines for communication via fieldbus and web server PROFIBUS SD01188C Modbus SD01189C Web server SD01190C EtherNet IP SD01293C Special documentation on reagents CY80AL ...

Page 7: ...tment plants Monitoring of precipitants in drinking water and wastewater treatment plants Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring system and is therefore not permitted The manufacturer is not liable for damage caused by improper or non designated use 2 3 Workplace safety As the user you are responsible for compl...

Page 8: ...door stop engages properly 2 5 Product safety 2 5 1 State of the art technology The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate The relevant regulations and international standards have been observed Devices connected to the analyzer must comply with the applicable safety standards 2 5 2 IT secu...

Page 9: ...reparation optional Microfiltration Liquiline System CAT810 Function pressure pipe sampling and filtration Sieve filter 50 µm Control via CA80 Optional time control via integrated timer Backflushing with compressed air or water Panel version or integration into analyzer stand Application drinking water industrial wastewater Membrane filtration Liquiline System CAT820 ceramic filter version Functio...

Page 10: ...ing system with Liquiline System self priming 1 Liquiline System CA80AL 2 Photometer 3 Dosing dispenser 4 Particle free sample 1 2 3 4 5 6 7 A0028792 3 Measuring system with Liquiline System CAT810 1 Overflow 2 Liquiline System CA80 3 Sample collecting vessel overflow 4 Sample 5 Pressurized sample 6 Filter unit 7 Liquiline System CAT810 1 2 3 4 5 6 7 8 9 A0028793 4 Measuring system with Liquiline ...

Page 11: ...el overflow 5 Sample 6 Filter ceramic 7 Medium 1 2 3 4 5 6 7 8 9 10 A0028788 6 Measuring system with Liquiline System CAT860 1 Pump 2 Valve 3 Liquiline System CA80 4 Sample 5 Valve 6 Compressed air 7 Liquiline System CAT860 8 Cleaning solution 9 Medium 10 Filter ceramic 1 2 3 4 5 6 A0028790 7 Measuring system with 2 Liquiline Systems CAT820 1 Pump 2 Liquiline System CA80 3 Sample 4 Valve 5 Medium ...

Page 12: ...673 9 Slot and port assignment A0040672 10 Slot and port assignment A0040671 11 Slots and ports on the display Analyzer measured value parameter specific Inputs are assigned to measuring channels in the ascending order of the slots and ports In the example above CH1 1 1 pH glass means Channel 1 CH1 is slot 1 basic module Port 1 input 1 pH glass sensor Outputs and relays are named according to thei...

Page 13: ...ital sensors 4 current outputs and 4 relays Base module BASE2 E contains 2 sensor inputs 2 current outputs 2DS module 2 sensor inputs 2AO module 2 current outputs 4R module 4 relays 1 2 3 4 43 42 41 Relay 1 Relay 2 Relay 3 Relay 4 Slot Slot 4 Port 1 Pin 41 BASE2 E 2DS 4R 2AO 43 42 41 43 42 41 43 42 41 43 42 41 A0039621 12 Creating a terminal diagram using the example of the NO contact terminal 41 ...

Page 14: ...e best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center NOTICE Incorrect transportation can damage the analyzer Always use a lifting truck or a fork lift to transport the analyzer 4 2 Product identification 4 2 1 Nameplate Nameplates can be found On the inside of the door on the bottom right or on...

Page 15: ... Hauser Conducta GmbH Co KG Dieselstraße 24 D 70839 Gerlingen 4 3 Scope of delivery The scope of delivery comprises 1 analyzer in the version ordered with optional hardware 1 print version of Brief Operating Instructions in the language ordered 1 Maintenance Manual Optional accessories If you have any queries Please contact your supplier or local sales center 4 4 Certificates and approvals 4 4 1 m...

Page 16: ...r the installation Lift the device by the recessed grips 5 1 Installation conditions The device can be installed in the following ways As an independent table top device Mounted on a wall Mounted on a base Mounted on a stand 5 1 1 Dimensions 530 20 87 463 18 23 793 31 22 A0028820 13 Liquiline System CA80 closed version dimensions in mm in 417 16 42 793 31 22 530 20 87 A0030419 14 Liquiline System ...

Page 17: ...erecting the device If mounting on a wall make sure that the wall has sufficient load bearing capacity and is fully perpendicular If mounting on a base erect the device on a level surface Protect the device against additional heating e g from a heating system Protect the device against mechanical vibrations Protect the device against corrosive gases e g hydrogen sulfide H2S Make sure to pay attent...

Page 18: ...installing analyzer 330 12 99 100 3 94 A0036774 17 Minimum spacing required for mounting Engineering unit mm in 116 A0036775 18 Maximum opening angle Spacing required for installing wall mount version 750 29 53 120 4 72 Ø 11 0 43 Ø 10 7 0 42 A0036779 19 Holder unit dimensions Engineering unit mm in 5 2 Mounting the analyzer on a wall LCAUTION Incorrect installation can cause injury and damage the ...

Page 19: ... 20 Securing the holder unit on the housing 1 2 A0036781 21 Hooking into the wall holder unit 1 Hook the analyzer into the wall holder unit 2 Secure the two top parts of the wall holder unit with the screw supplied 5 3 Installing version with analyzer stand LCAUTION Incorrect installation can cause injury and damage the device If using the version with analyzer stand make sure that the analyzer st...

Page 20: ... A A A A A0036783 22 Foundation plan A Fasteners 4 x M10 Dimensions of Liquiline System CA80 A0036785 23 Securing the base 1 Screw the base to the ground 2 With 2 people lift the analyzer and fit it on the base Use the recessed grips 3 Secure the base to the analyzer using the 6 screws supplied ...

Page 21: ...nd mount it securely on the foundation using 4 fixing screws to be provided by the customer 1 5 4 2 Tool required for post mounting The following tools which must be provided by the customer at the point of installation are required to mount the analyzer on the post Open end wrench 17mm AF for post retainer Torx screwdriver TX45 for analyzer wall holder unit Torx M8x20 screws Torx screwdriver TX25...

Page 22: ...zer on the post A0041425 25 Analyzer mounted on post from front A0041426 26 Analyzer mounted on post from behind 1 Fit the clamp of the post retainer on the retaining rods and post using the nuts 2 Fit the counterparts and fasten the post retainer using spring washers and nuts ...

Page 23: ...ess Hauser 23 3 Mount the wall holder unit included in the delivery with the analyzer on the post retainer 4 Insert the spacer 5 Screw the suspension bracket of the wall holder unit included in the delivery with the analyzer onto the analyzer ...

Page 24: ...line System CA80AL 24 Endress Hauser 6 Hook in the analyzer 7 Fix the upper wall holder unit in place with the screw provided 5 5 Post installation check After mounting check all the connections to ensure they are secure ...

Page 25: ...80xx CA CSA C US General Purpose Power supply cable as per North American standard Analog signal and transmission lines e g LiYY 10 x 0 34 mm2 6 1 2 Outdoor version NOTICE Harmonic waves at the feed in point of the device supply voltage Higher radiation values Avoid harmonic waves at the feed in point of the device or limit them by connecting a mains filter upstream for example 6 2 Connecting the ...

Page 26: ...y Lift up the recessed grip slightly and pull it towards the front 2 Remove the cover that is hooked into place 3 Remove all liquid bearing suction lines from the Liquid Manager 4 6 x Release the 6 screws of the carrier board using an Allen key 5 Fold out the carrier board towards the front 6 For convenience of handling hook the carrier board onto the locking plate ...

Page 27: ...hat are enclosed This does not affect the M32 hose glands 9 Guide the cables through the cable glands on the bottom of the device Only for the Outdoor version 10 Guide the cable of the heated waste hose through the cable gland indicated 11 Guide the power supply cable which is provided by the customer at the installation location through the cable gland indicated For all versions 12 Route the cabl...

Page 28: ... current of up to 10A can flow For this reason pay attention to the voltage drop on the supply line The voltage at the device terminals must be within the specified range 167 1 To access the electronics compartment proceed as described in the Routing the cables section 25 2 Guide the 24V connecting cable from below through the cable gland on the inner rear panel of the device and feed it up into t...

Page 29: ...ctronics compartment 3 Connect the cable L L N N N So Si 2 1 1 1 2 2 A0040781 28 Terminal assignment for the Outdoor version 1 Terminals for power supply 2 Terminals for hose heater 6 3 Connecting sample preparation 6 3 1 Connecting the optional cleaning valve of Liquiline System CAT810 1 Disconnect the mains plug 2 To fold out the carrier board towards the front proceed as described in the Routin...

Page 30: ... that no cables or hoses are jammed 9 Use the 6 screws to secure the carrier board after connecting 6 3 2 Connecting the optional hose heater and communication between the CAT820 CAT860 and the analyzer Only use terminated original cables where possible The sensor cable fieldbus cable and Ethernet cable must be shielded cables Cable sample does not necessarily correspond to the original cable supp...

Page 31: ...e upper right hand corner A0028925 8 Route the cable in the housing in such a way that the exposed cable shield fits into one of the cable clamps and the cable cores can be easily routed as far as the plug in terminals 9 Open the cable clamp and clamp the cable in place Then tighten the screw of the cable clamp 10 Connect the cable or cables depending on the version to the following plug in termin...

Page 32: ...ontroller housing The controller has a separate connection compartment 6 x Ph2 Release the 6 screws on the electronics compartment cover using a Phillips head screwdriver and fold out the cover towards the front 1 2 BASE E 1 2 1 2 1 2 3 4 A0028935 34 Connection compartment in the controller housing 1 Base module E 2 Analyzer interface 3 Dummy cover 4 Module cover ...

Page 33: ...Y 1 2 L N PE BN WH GN YE BN WH GN YE 87 88 97 98 A B A B Alarm HART Power internal B A0015873 36 Base module E wiring diagram 1 Internal device connection Do not disconnect the plug 6 4 2 Connecting the sensors Only use terminated original cables where possible G N Y E YE GN BN WH GND Com A Com B GY A0024019 37 Example of a Memosens CYK10 data cable Connecting the ferrules of the sensor cable to t...

Page 34: ... the slots from left to right Do not leave any gaps If all of the slots are not occupied always insert a dummy cover or end cover in the slot to the right of the last module 34 32 This ensures that the unit is shock protected Always ensure shock protection is guaranteed particularly in the case of relay modules 2R 4R AOR If additional shields are required connect them with PE centrally in the cont...

Page 35: ...user 35 Current inputs Module 2AI 23 24 23 24 41 Module 23 23 24 24 0 4 20 mA 1 2 42 Wiring diagram Current outputs 2AO 4AO 43 Module 31 31 32 32 0 4 20 mA 1 2 44 Wiring diagram 45 Module 31 31 32 32 0 4 20 mA 1 2 31 31 32 32 0 4 20 mA 3 4 46 Wiring diagram ...

Page 36: ...iquiline System CA80AL 36 Endress Hauser Relay Module 2R Module 4R 47 Module 41 43 42 Relay 1 41 43 42 Relay 2 48 Wiring diagram 49 Module 41 43 42 Relay 3 41 43 42 Relay 4 41 43 42 Relay 1 41 43 42 Relay 2 50 Wiring diagram ...

Page 37: ...le Connecting the Chemoclean CYR10 injector cleaning unit 41 43 42 Relay 1 41 43 42 Relay 2 1 2 1 2 N L PE CM44x CM44xR CM44P CYR10 1 2 3 4 5 A0028598 51 Connecting the CYR10 injector cleaning unit 1 External power supply 2 Cleaner to spray head 3 Container with cleaner 4 Motive water 2 to 12 bar 30 to 180 psi 5 Backflow valve to be provided by the customer 6 4 4 Connecting digital communication M...

Page 38: ...cation YE Modbus message sent or received T Bus termination YE Off No termination On Termination is used DIP switches on front of module DIP Factory setting Assignment 1 128 ON Bus address Commissioning communication OFF Write protection ON configuration not possible via the bus only via local operation Service OFF If the switch is set to ON the user settings for Ethernet addressing are saved and ...

Page 39: ...ddress Commissioning communication OFF Write protection ON configuration not possible via the bus only via local operation Service OFF If the switch is set to ON the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated IP address 192 168 1 212 Subnet mask 255 255 255 0 Gateway 0 0 0 0 DHCP Off If the switch is set to OFF th...

Page 40: ... A0026776 58 Valid PROFIBUS address 67 1 2 4 8 16 32 64 128 on off A0026777 59 Valid Modbus address 195 1 2 4 8 16 32 64 128 on off A0026778 60 Invalid address 255 1 1 Order configuration software addressing is active software address configured at the factory PROFIBUS 126 Modbus 247 6 6 Ensuring the degree of protection Only the mechanical and electrical connections which are described in these i...

Page 41: ...er does not accept any responsibility for errors that result from failure to comply with the instructions in this manual Put the device into operation only if you can answer yes to all the following questions Instrument status and specifications Are the device and all the cables free from damage on the outside Electrical connection Are the mounted cables strain relieved Are the cables routed witho...

Page 42: ...ork and Sharing Center You should see an active Local Area Connection link 4 Select the Local Area Connection link 5 In the pop up window select the Properties button 6 Double click Internet Protocol Version 4 TCP IPv4 7 Select Use the following IP Address 8 Enter the desired IP address This address must be in the same subnetwork as the IP address of the device e g IP address for Liquiline 192 168...

Page 43: ...to pressing the navigator You can make your settings conveniently via the computer keyboard Instead of using an Internet browser you can also use FieldCare for configuration via ethernet The ethernet DTM required for this is an integral part of the Endress Hauser Interface Device DTM Library Download https portal endress com webdownload FieldCareDownloadGUI 7 2 Service interface You can connect th...

Page 44: ...ia the computer keyboard You can use FieldCare to save logbooks make backups of configurations and transfer configurations to other devices You can also print out configurations or save them as PDFs 7 3 Fieldbuses 7 3 1 PROFIBUS DP With the fieldbus module 485 and the appropriate device version you can communicate via PROFIBUS DP Connect the PROFIBUS data cable to the terminals of the fieldbus mod...

Page 45: ... the fieldbus module 485 or the ETH module and the appropriate device version you can communicate via EtherNet IP Connect the EtherNet IP data cable to the RJ45 socket of module 485 or ETH For detailed information on EtherNet IP communication see product pages on the internet SD01293C ...

Page 46: ...out password protection With password means that you can only unlock the keys again by entering the correct password Set this password here Menu Setup General settings Extended setup Data management Change lock password 2 Select whether to lock keys with or without a password The keys are locked No more entries can be made In the soft key bar you will see the symbol The password is 0000 when the d...

Page 47: ...option in rare instances you select one or more options Example Menu Setup General settings Temperature unit Numerical values You are changing a variable The maximum and minimum values for this variable are shown on the display Configure a value within these limits Example Menu Operation Display Contrast Actions You trigger an action with the appropriate function You know that the item in question...

Page 48: ...he cursor Move the cursor back one position Finish your entries and save E H CA80 Tables Tables are needed to map mathematical functions You edit a table by navigating through rows and columns with the navigator and changing the values of the cells You only edit the numerical values The controller automatically takes care of the engineering units You can add lines to the table INSERT or delete lin...

Page 49: ...from contact with very acidic cleaning solution Do not shorten the system intake hose LCAUTION Activities while the analyzer is in operation Risk of injury and infection from medium reagents or cleaner Before you release any hoses make sure that no actions such as the pumping of sample are currently running or are due to start shortly Wear protective clothing goggles and gloves or take other suita...

Page 50: ...1 Standard 1 P Sample RK Reagent RK 2 3 4 5 7 Dispensers RB Reagent RB D Outlet W1 Outlet SC Sample collecting vessel 1 T piece 2 3 4 C S1 P M D D5 D6 D7 5 RN SC SC P D1 D2 7 C S1 RK RB RN 1 2 RB RK W1 Cu W2 optional dilution A0029033 68 Liquiline System CA80AL two channel device RN Reagent RN M Photometer measuring cell C Cleaner Cu Cuvette S1 Standard 1 P Sample RK Reagent RK 2 3 4 5 7 Dispenser...

Page 51: ...ugh the hose gland of the analyzer to the outside 4 If present connect the communication cable and hose heater of the sample preparation system to the analyzer 5 Ensure that only sample that has a low solids content is supplied as otherwise there is a risk of blockage 9 2 Function check LWARNING Incorrect connection incorrect supply voltage Safety risks for staff and device malfunctions Check that...

Page 52: ...sample collector if present Are the dispensers inserted correctly Can the dispensers move up and down freely Are all the hose connections leak tight If sample preparation is provided has the connection been made Are the protective hoses in the hose glands strain relieved If sample preparation is not connected is the sample hose in the hose gland strain relieved Have the bottles with reagents clean...

Page 53: ...r basic settings The sensors connected use the factory settings of the sensor type in question and the individual calibration settings that were last saved If you wish to configure your most important input and output parameters in the Basic setup analyzer Configure the current inputs relays limit switches cleaning cycles and device diagnostics with the following submenus ...

Page 54: ...e case of a sensor input 4 Analyzer measured value and pending actions or all measured values in the case of a sensor input 5 Only for analyzer measured value Graphic display There are also submenus 6 User definable measuring menus only available if already defined Choice of previously configured screens Change of channel to modes 2 5 Turn the navigator The display changes from channel to channel ...

Page 55: ... 3 8 to 20 5 mA 4 20 mA or from 0 to 20 5 mA 0 20 mA If the range is exceeded or undershot the current value stops at the range limit and a diagnostic message 460 or 461 is output Failure current 0 0 to 23 0 mA Factory setting 22 5 mA The function meets NAMUR NE43 Set the current value that should be output at the current outputs in the event of an error The value for Failure current should be out...

Page 56: ...lay or 24 hour display Seconds can also be displayed with the latter version Time zone Selection None Choice of 35 time zones Factory setting None None Greenwich Mean Time London DST Selection Off Europe USA Manual Factory setting Off The controller adapts the summertime normal time changeover automatically if you choose European or American daylight saving time Manual means that you can specify t...

Page 57: ...ecorded 3 Set the scan time Scan time You can set the scan time individually for every data logbook Further information on the logbooks Data logbooks only apply for sensors optional There are special data logbooks for the analyzer These logbooks are automatically enabled and assigned to the measuring channel SP1 Data logbook SP1 is assigned to measuring channel 1 of the analyzer Menu Setup General...

Page 58: ...need to be made The logbook is activated automatically SP1 is assigned to data logbook SP1 Data logbook SP1 Assignment to measuring channel Source of data Read only The assigned measuring channel is displayed Measuring parameter Read only Plain text information on the parameter that is being recorded Unit Read only Information about the unit in which the data are available Logbook name Customized ...

Page 59: ...ffer Fill up buffer Factory setting Ring buffer Ring buffer If the memory is full the most recent entry automatically overwrites the oldest entry Fill up buffer If the memory is full there is an overflow i e no new values can be saved The controller displays a corresponding diagnostic message The memory then has to be cleared manually Overflow warnings Data logbook Fill up buffer Selection Off On ...

Page 60: ...iagnostic message The memory then has to be cleared manually Overflow warnings Data logbook Fill up buffer Selection Off On Factory setting Off Decide whether you want to receive a diagnostic message if the fill buffer of the relevant logbook overflows Line plotter Menu to define the graphic display Axes Selection Off On Factory setting On Should the axes x y be displayed On or not Off Orientation...

Page 61: ...settings or Inputs Sensor channel Extended setup Diagnostics settings Diag behavior Function Options Info List of diagnostic messages Select the message to be changed Only then can you make the settings for this message Diag code Read only Diagnostic message Selection On Off Factory setting Depends on the message You can deactivate or reactivate a diagnostic message here Deactivating means No erro...

Page 62: ... should trigger a cleaning program You can define the cleaning programs under Menu Setup Additional functions Cleaning Detail information Read only Here you can find more information on the diagnostic message and instructions on how to resolve the problem PROFIBUS DP Menu Setup General settings Extended setup PROFIBUS Function Options Info Enable Selection Off On Factory setting On You can switch ...

Page 63: ...g 1 0 3 2 Watchdog 0 to 999 s Factory setting 5 s If no data transmission takes place for longer than the time set this is an indicator that communication has been interrupted After this time input values received via the Modbus are considered to be invalid Web server Menu Setup General settings Extended setup Webserver Function Options Info Webserver Selection Off On Factory setting On You can sw...

Page 64: ...tion 10MBps Half duplex 10MBps Full duplex 100MBps Half duplex 100MBps Full duplex Factory setting Auto negotiation Transmission methods of the communication channels Full duplex Data can be transmitted and received simultaneously Half duplex Data can be transmitted and received on an alternating basis only i e not simultaneously DHCP Selection Off On Factory setting On The Dynamic Host Configurat...

Page 65: ... a part of an address which assigns data segments to a network protocol Accepting settings Have you changed settings manually such as the IP address Before you leave the Ethernet menu SAVE Select to apply your settings In the DIAG System information menu you can check whether the new settings are used Data management Firmware update Please contact your local sales office for information on firmwar...

Page 66: ... continue anyway 1 Insert the SD card into the controller card reader A setup must have been saved to the SD card 2 Go to Menu Setup General settings Extended setup Data management Load setup A list of all the setups on the SD card is displayed An error message is displayed if there is no valid setup on the card 3 Select the desired setup A warning is displayed The current parameters will be overw...

Page 67: ...nction is activated and can be configured Functions that are enabled by an activation code Function Activation code beginning with Two current outputs BASE2 E module only 081 Web server 1 351 HART 0B1 PROFIBUS DP 0B3 Modbus TCP 0B8 Modbus RS485 0B5 EtherNet IP 0B9 PROFINET 0B7 Cooling 2 0F1 Feedforward control 220 Chemoclean Plus 25 Collecting vessel 2 20 Measuring channels 2 28 Configure the math...

Page 68: ...yzer Use the TAG name for example Meas param Read only Measuring range Read only 10 3 1 Advanced setup Menu Setup Analyzer Extended setup Function Options Info Measuring value Main value Selection Al Factory setting Al Unit Selection mg l µg l ppm ppb Factory setting µg l Main value format Selection Auto Factory setting Measuring range Options depend on the parameter Only with optional dilution fu...

Page 69: ...ng Always accessible Always accessible The input signal level at the binary inputs does not affect actions that require sample measurement calibration cleaning Binary input x y When the signal is active at the selected input the analyzer starts actions where sample is required Otherwise the analyzer defers or skips the action In the case of two channel devices SP2 is also displayed Diagnostics set...

Page 70: ...t RK Selection 100 to 1000 ml Factory setting 250 ml Reagent RN Selection 100 to 5000 ml Factory setting 500 ml Warning limits Cleaner C Selection 1 to 20 Factory setting 2 Standard S1 Selection 1 to 20 Factory setting 2 Reagent RB Selection 1 to 40 Factory setting 10 Reagent RK Selection 1 to 40 Factory setting 10 Reagent RN Selection 1 to 40 Factory setting 10 Diag code 726 Read only Alarm limit...

Page 71: ...alyzer remains in the mode that was last set Example The automatic mode was set The analyzer continues after initialization and after any samples have been discarded Manual mode The analyzer switches to the manual mode and waits for user action 1 C stands for context dependent text that is automatically generated by the software This then contains the name of the sample preparation e g 1 or 2 10 3...

Page 72: ...e delete and save them Channel change delay 15 to 600 Factory setting 30 Additional delay time which the analyzer waits to elapse after every change of sample Signal delay 0 to 600 Factory setting 0 Here you can delay the process of outputting the Measurement active signal when a measurement is running by the specified time Measuring is paused for the duration of the defined signal delay time 10 3...

Page 73: ...n conditions in this menu Menu Setup Analyzer Cleaning Function Options Info Start condition Selection Immediate Date time Disabled Factory setting Disabled Immediate Cleaning of the starts immediately Date time Cleaning of the starts at the selected date time Disabled Additional cleaning is not enabled If the start condition selected is Date time Date 01 01 1970 to 07 02 2106 Factory setting DD M...

Page 74: ...er e g Stamoclean CAT430 The supply of sample must be guaranteed by the customer If the operating mode selected is Controlled Tag Customized text 32 characters Cleaning start condition CAT860 Selection Immediate Date time Disabled Immediate Cleaning starts immediately Date time Cleaning starts at the selected date time Disabled Cleaning is not active If the start condition selected is Immediate or...

Page 75: ...ressed air cleaning of the pump to filter hose and of the filter Cleaning interval Selection 0 30 to 4 00 HH MM Factory setting 2 00 Cleaning interval of the automatic compressed air cleaning system Cleaning duration Selection 10 to 60 s Factory setting 30 s Cleaning duration of the automatic compressed air cleaning system Heatings CAT820 CAT860 Cabinet Selection Available Not available Factory se...

Page 76: ...lable Not available Factory setting Not available In the event of retrofitting the valve can be activated here If the option selected for the cleaning valve is Available Filter backflush Selection On Off Factory setting On If the option selected for filter backflush is On Cleaning interval Selection 00 10 to 02 00 HH MM Factory setting 00 30 Compressed air or water cleaning optional for extended f...

Page 77: ...haracters Assign a useful name e g the parameter name that the data source also uses Unit of measure Input variable Parameter Customized text 16 characters You cannot choose the unit from a list If you want to use a unit you must enter it here as customized text Lower range value Input variable Parameter 20 0 Upper range value unit of measure Factory setting 0 0 engineering unit Enter the measurin...

Page 78: ...odulation PFM Via a digital output signal diagnostic states point level switches Active measurement system state Sample required information or similar states transmitted statically similar to a relay the dynamic transmission comparable to a non wearing analog output of PFM signals e g to control dosing pumps 10 6 1 Application examples Chlorine regulation with feedforward control CCA250 CA80 Flow...

Page 79: ...input to which you have connected the flow measured value Menu Additional functions Controllers Controller 1 Disturbance variable Source of data Binary input 6 2 and Measured value PFM value 8 You can activate a dosing pump through PFM via a digital output of the DIO module Connect the pump to an output of the DIO module e g slot 6 port 1 and select the following settings in the menu Menu Outputs ...

Page 80: ...outputs Signal Measurement active Indicates that a measurement is currently running The signal is not active in the event of a calibration or cleaning Signal Sample required The signal is active for a configurable time before every activity that requires sample This makes it possible to activate an external pump or a dilution module for example 1 Menu Setup Inputs Binary input x y must be selected...

Page 81: ... as the signal is inactive Binary outputs Signal Measurement active Indicates that a measurement is currently running The signal is not active in the event of a calibration or cleaning Signal Sample required The signal is active for a configurable time before every activity that requires sample This makes it possible to activate an external pump or a dilution module for example 1 For the measureme...

Page 82: ...ternal devices for a limited time only when the analyzer requires sample The signal becomes active before every measurement calibration and cleaning You can configure how long the signal should be active for The start of the actual analyzer activity is delayed by this time 1 Under Menu Setup Analyzer Extended setup Signal for sample request must be selected 2 Under Lead time set how long an action...

Page 83: ...uces a pulse frequency modulated signal that is subsequently available on the device as a quasi continuous process value Example Measuring signal of a flowmeter Signal type Static signal Signal level Selection Low High Factory setting High Specifies which input signal levels should activate for example measuring range switching or a cleaning Low Input signals between 0 and 5 V DC High Input signal...

Page 84: ... is additionally displayed Upper range value Input variable Parameter or Flow rate 0 00 to 10000 00 Factory setting 0 00 The end of measuring range corresponds to the maximum frequency defined above Your previously defined unit is additionally displayed Damping 0 to 60 s Factory setting 0 s The damping causes a floating average curve of the measured values over the time specified 1 x y slot no inp...

Page 85: ...ditional functions Limit switches Operating mode Function Diagnostics message Selection as assigned Namur M Namur S Namur C Namur F Factory setting as assigned as assigned With this selection the diagnosis messages are transmitted over the binary output that you individually allocated to it Namur M F When you choose one of the Namur classes all messages allocated to that respective class are outpu...

Page 86: ...controller uses to increase the process value Unipolar For connected actuators that decrease the controlled variable Hold behavior Selection Freeze Fixed value None Factory setting None Freeze The device freezes the last value Fixed value You define a fixed current value that is transmitted at the output None A hold does not affect this output Hold value Hold behavior Fixed value 0 to 100 Factory ...

Page 87: ... is by using the Additional functions menu Here you can select and configure the current output for outputting the controlled variable Range lower value Range of adjustment and factory settings depending on the Measured value You can output the entire measuring range or just some of it at the current output To do so specify the upper and lower range values in accordance with your requirements Rang...

Page 88: ...election Temperature pH Ammonium Nitrate Potassium Chloride TU TS Selection Temperature Turbidity g l only TU TS Turbidity FNU only TU TS Turbidity Formazine only TU Turbidity solid only TU TU Nitrate Selection Temperature NO3 NO3 N Ultrasonic interface Selection Temperature Interface Turbidity SAC Selection Temperature SAC Transm Absorption COD BOD Controller 1 Current input 1 3 Selection Bipolar...

Page 89: ...lity of outputting the bipolar manipulated variable y to one current output only split range 10 7 2 Alarm relay and optional relays The basic version of the device always has one alarm relay Additional relays are also available depending on the version of the device The following functions can be output via a relay Limit switch status Controller manipulated variable for controlling an actuator Dia...

Page 90: ...eselect all the limit switches in one go Hold behavior Selection Freeze last value Fixed value Ignore Factory setting Ignore Outputting the manipulated variable of a controller To output a controller manipulated variable via a relay the relay is modulated The relay is energized pulse t1 and is then de energized interval t0 Function Controller Function Options Info Source of data Selection None Con...

Page 91: ...u specify what part of the controller should power the relay Unipolar is the part of the manipulated variable which the controller uses to increase the process value e g for heating purposes Alternatively select Unipolar if you are connecting an actuator to the relay that reduces the controlled variable e g for cooling purposes Cycle duration Operating mode PWM Shortest turn on time to 999 0 s Fac...

Page 92: ...l settings Extended setup Diagnostics settings Diag behavior device specific messages Menu Setup Inputs Sensor Extended setup Diagnostics settings Diag behavior sensor specific messages Before being able to assign the relay output to a special message in Diag behavior you must first configure Outputs Relay x y or Alarm relay Function Diagnostics Function Diagnostics Function Options Info Operating...

Page 93: ...h you can assign in Menu Setup Additional functions Cleaning Chemoclean Plus Output label 1 4 Outputting the Measurement active system status and the information Sample required Function Analyzer Function Options Info Signal type Static signal Assignments Function Analyzer Selection None Sample required SP1 Measurement active SP1 Factory setting None If this option is selected information is outpu...

Page 94: ...or via Modbus TCP In the case of Modbus RS485 you can switch between the RTU and the ASCII protocol You can define a maximum of 16 device variables 1 Define the data source You can choose from the analyzer as well as sensor inputs and controllers 2 Select the measured value to be output 3 Define how the device should behave in the hold state for sensors Configuration options of Source of data Meas...

Page 95: ...Info Source of data Selection None Sensor inputs Binary inputs Controller Fieldbus signals Mathematical functions MRS set 1 2 Factory setting None Specify the input or output which is to be the data source for the limit switch The sources of data on offer depend on your device version You can choose from connected sensors binary inputs fieldbus signals mathematical functions controllers and sets f...

Page 96: ... Formazine only TU Turbidity solid only TU TU Nitrate Selection Temperature NO3 NO3 N Ultrasonic interface Selection Temperature Interface Turbidity SAC Selection Temperature SAC Transm Absorption COD BOD Controller 1 Current input 1 3 Selection Bipolar only for current outputs Unipolar Unipolar Controller 2 Temperature 1 3 Mathematical functions All the mathematical functions can also be used as ...

Page 97: ...imit value overshoot or undershoot 74 Measured value within or outside a range 75 Rate of change 77 Limit value Settings depend on the measured value Operating mode Above limit check or Below limit check 1 2 t MV t1 t2 t3 t4 t5 1 2 t MV t1 t2 t3 t4 t5 A B A0028523 74 Exceeding A and undershooting B a limit value without hysteresis and switch on delay 1 Limit value 2 Alarm range t1 3 5 No action t2...

Page 98: ... contact is reset when the switch off point is undershot Range upper value Hysteresis and after the drop out delay Switch off delay Hysteresis Settings depend on the measured value Operating mode Change rate 1 3 t MV t1 t2 2 A0028525 76 Hysteresis taking the example of limit value overshoot 1 Limit value 2 Alarm range 3 Hysteresis range t1 2 An event is generated The hysteresis is needed to ensure...

Page 99: ...V t1 t2 t3 t4 t5 t6 MV1 MV2 MV3 A0028526 77 Rate of change 10 8 2 Controller Controller structure in Laplace representation A B A0015007 78 Block diagram of the controller structure A Neutral zone I Integral value B Output limiting D Derivative value Kp Gain P value αTV Damping time constant with α 0 to 1 Tn Integral action time I value e Control deviation Tv Derivative action time D value w Set p...

Page 100: ...ction or in both directions One sided or two sided controller Controller type 3 What should be the controlled variable sensor measured value Controlled variable 4 Do you have a disturbance variable that should be active at the controller output Disturbance variable 5 Specify the parameters for the controller Set point Setpoint Neutral zone Xn Proportional band Xp Integral action time I value Tn De...

Page 101: ...on Inline Batch Factory setting Inline Decide what type of process best describes your particular process Batch process The medium is in a closed system The task of the control system is to dose in such a way that the measured value controlled variable changes from its start value to its target value No more dosing is needed once the set point has been reached and the system is stable If the targe...

Page 102: ...nd cooling A 2 sided controller can output a manipulated variable in the range from 100 to 100 i e the manipulated variable is bipolar The manipulated variable is positive if the controller should increase the process value In the case of a pure P controller this means that the value of the controlled variable x is smaller than the set point w On the other hand the manipulated variable is negative...

Page 103: ...process value e g the temperature is too high range B y 100 0 100 w x Xp Xp A B 80 Red overlap between the curves of the two 1 sided controllers Controlled variable Source of data Selection None Sensor inputs Current inputs Fieldbus signals Binary inputs Mathematical functions Factory setting None Specify the input or output which should be the source of data for the controlled variable Measured v...

Page 104: ...alternatively available in the device the standardized disturbance variable is added to the controller manipulated variable This enables you to set up a type of variable base load dosing The standardization of the disturbance variable is required both for multiplicative and for additive feedforward control and is done using parameters Z0 zero point and Zp proportional band zn z z0 zp z0 zn z zP 10...

Page 105: ... following parameters Integral action time Tn Derivative action time Tv Proportional band Xp Setup Level Advanced With this setup level you can also configure the following Time constant Twu Time constant α Width of the neutral zone Xn Width of the hysteresis range of the neutral zone Xhyst Clock time of the controller Tn 0 0 to 9999 0 s Factory setting 0 0 s The integral action time specifies the...

Page 106: ...Symmetric Symmetric There is only one control gain and this applies for both sides of the process Asymmetric You can set the control gain individually for both sides of the process Xp Process balance Symmetric Range of adjustment and factory setting depending on the Source of data Proportional band reciprocal value of the proportional gain Kp As soon as controlled variable x deviates more than xp ...

Page 107: ...longer reliable Manipulated Variable Selection Freeze Fixed value Factory setting Freeze How should the controller react to a measured value that is no longer reliable Freeze The manipulated variable is frozen at the current value Fixed value Manipulated variable is set to 0 no dosing State Selection Freeze Reset Factory setting Freeze Internal controller status Freeze No change Reset After a hold...

Page 108: ...med with the ion selective sensor CAS40D connection of cleaning unit for 37CAS40D Menu Setup Additional functions Cleaning Cleaning 1 4 Standard clean Function Options Info Cleaning time 5 to 600 s Factory setting 10 s Cleaning duration The cleaning duration and interval depend on the process and sensor Determine the variables empirically or based on experience Define the cleaning cycle 110 Chemoc...

Page 109: ...on Binary inputs Fieldbus signals Define the signal source for each limit position switch Outputs 0 to 4 Select the number of outputs that actuators such as valves or pumps should activate Output label 1 4 Free text You can assign a meaningful name to each output e g assembly cleaner 1 cleaner 2 etc Programming example regular cleaning with water and 2 cleaning agents Limit switch Duration s Assem...

Page 110: ...gs and manual cleaning Menu Setup Additional functions Cleaning Cleaning 1 4 Function Options Info Start signal Selection None Fieldbus signals Signals of digital or analog inputs Factory setting None In addition to cyclic cleaning you can also use an input signal to start event controlled cleaning Choose the trigger for such a cleaning process here Interval and weekly programs are executed as nor...

Page 111: ...or subtrahend Y2 Measured value Y2 Measured value Difference value Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured functions Redundancy Use this function to monitor two or three sensors with redundant measurements The arithmetic average of the two closest measured values is calc...

Page 112: ...witch for the function pH source Connected pH sensor Set the input for the pH sensor and the input for the ORP sensor Measured value interrogation is obsolete as you must select pH or ORP mV ORP source Connected ORP sensor Calculated rH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the confi...

Page 113: ...ew of the configured functions Dual conductivity You can subtract two conductivity values and use the result to monitor the efficiency of an ion exchanger for example Menu Setup Additional functions Mathematical functions MF1 to 6 Mode Dual conductivity Function Options Info Calculation Selection Off On Factory setting Off On off switch for the function Inlet The options depend on the sensors conn...

Page 114: ...hanger direct conductivity Outlet Sensor downstream from the cation exchanger acid conductivity The choice of measured value is obsolete since it must always be Conductivity Measured value Outlet Measured value Calculated pH Read only View this value in a user defined measuring screen or output the value via the current output Mathematical function assignment view Overview of the configured functi...

Page 115: ...unction Options Info Calculation Selection Off On Factory setting Off On off switch for the function Source A C Selection Select source Factory setting None You can use all the sensor inputs binary and analog inputs mathematical functions limit switches timers fieldbus signals controllers and data records for measuring range switching as the source for measured values 1 Choose a maximum of three s...

Page 116: ...ource B current input AI Source C input Disinfection Formula A AND B 3 AND C 0 9 where 3 is the lower limit value of the volume flow and 0 9 is the lower limit value of the chlorine concentration 5 Configure the relay output with the mathematics function Formula and connect the dosing pump to the corresponding relay The pump is switched on if all 3 conditions are met If one of the conditions is no...

Page 117: ...Liquiline System CA80AL Operation Endress Hauser 117 5 Connect the valve or pump ...

Page 118: ...ovided in the last column of the error tables 3 If the measured values are implausible the local display is faulty or you encounter other problems search for the faults under Process errors without messages Operating Instructions Memosens BA01245C or Device specific errors Follow the recommended measures 4 Contact the Service Department if you cannot rectify the error yourself citing only the erro...

Page 119: ...mode no manual actions are possible Injector run times have elapsed Calibration has failed Stability criterion was not met 1 Check the configuration and perform manual calibration again 2 Check the hoses of the reagents Current output incorrect current value Incorrect adjustment Check with integrated current simulation connect mA meter directly to current output Load too large Shunt short to groun...

Page 120: ...ice Department please cite the message number only Since you can individually change the assignment of an error to an error category the Service Department cannot use this information 11 5 2 Adapting the diagnostic behavior All the diagnostic messages are assigned to specific error categories at the factory Since other settings might be preferred depending on the application error categories and t...

Page 121: ... of specification S Function check C Failure F Factory setting Depends on the Diag code The messages are divided into different error categories in accordance with NAMUR NE 107 Decide whether you want to change a status signal assignment for your application Diag output Selection None Binary outputs Alarm relay Relay1 to n depends on the device version Factory setting None You can use this functio...

Page 122: ...y 2 Contact the Service Department 263 Incomp detected F On On Wrong kind of electronics module 1 Replace the module 2 Contact the Service Department 284 Firmware update M On Off Update completed successfully 285 Update error F On On Firmware update failed 1 Repeat 2 SD card error use another card 3 Incorrect firmware repeat with suitable firmware 4 Contact the Service Department 302 Battery low M...

Page 123: ...odule 3 Contact the Service Department 362 Photometer temp F On Off Temperature of the photometer too high Contact the Service Department 363 Photometer temp F On Off Temperature of the photometer too low Contact the Service Department 364 Timeout dosing F On On The Liquid Manager has timed out Possible reasons Photoelectric barrier defective Blocking Contact the Service Department 365 Photometer ...

Page 124: ... 192 168 1 212 Switch off the service switch to change to the saved IP settings 412 Writing backup F On Off Wait for the write process to be finished 413 Reading backup F On Off Wait 436 SD card 80 M On Off SD card 80 full 1 Replace SD card with empty card 2 Clear SD card 3 Set logbook properties to circular buffer Setup General settings Logbooks 437 SD card 100 M On Off SD card 100 full No longer...

Page 125: ...onfiguration M On Off Invalid configuration of sample preparation system 1 In Setup Sample preparation check the number of channels used their operating mode and type of installation 2 Check the permitted combinations of sample preparation and analyzers see the Operating Instructions for the sample preparation system 714 Filter mats change M On Off Filter mat change necessary The limit value for o...

Page 126: ...lf life Top up replace the liquids in question and reset the counter in Diagnostics Operating time information 728 Level cleaner C M On Off Level monitoring warning Measurement can still take place Top up the cleaner and reset the counter in Diagnostics Operating time information 729 Filter candle change M On Off Filter cartridge needs replacement The limit value for operating hours has been excee...

Page 127: ...on be exhausted Schedule resin regeneration or replacement 909 IEX capacity exhausted F On Off The capacity of the exchange resin is exhausted Regenerate or replace the resin 910 Limit switch S On Off Limit switch activated 930 No sample F On On Sample flow interrupted during aspiration Suction line blocked or leaking No inflow of sample 1 Check the suction line and suction strainer 2 Check inflow...

Page 128: ...CH1 C On Off Output values and status of the channels are on hold Wait until the hold is deactivated again 961 968 Diagnostic module 1 961 Diagnostic module 8 968 S Off Off Diagnostic module is enabled 969 Modbus Watchdog S Off Off The device did not receive a Modbus telegram from the master within the specified time The status of Modbus process values received is set to invalid 970 Curr input ove...

Page 129: ...e 993 rH calculation range F On On rH calculation outside the measuring range 994 Difference conduct F On On Dual conductivity outside the measuring range 1 Status signal 2 Diagnostic message 3 Failure current 11 6 2 Sensor specific diagnostic messages Operating Instructions Memosens BA01245C 11 7 Pending diagnostic messages The Diagnostics menu contains all the information on the device status Fu...

Page 130: ...orbance data logbook Absorption data logbook 5000 No No Yes Yes Analyzer raw values logbook Raw data logbook 5000 No No Yes Yes Version logbook All events 50 No No No Yes Hardware version logbook All events 125 No No No Yes Data logbook for sensors optional Data logbooks 150 000 Yes Yes Yes Yes Debugging logbook Debug events only accessible by entering the special service activation code 1000 Yes ...

Page 131: ...lete list is always visible however Delete all entries Action You can use this to delete all the diagnostics logbook entries Analyzer events Entries for analyzer events such as measurement cleaning calibration Show Events are displayed Select a particular event to display more detailed information Go to date User entry Go to date Time Use this function to go directly to a specific time in the list...

Page 132: ...00 nA 34 00 nA 09 11 2011 14 02 20 23 11 2011 11 25 32 126 00 nA 34 00 nA 09 11 2011 14 02 20 23 11 2011 11 25 32 6 00 pH 09 11 2011 14 02 20 23 11 2011 11 25 32 09 11 2011 14 02 20 23 11 2011 11 25 32 12 00 pH A0016688 81 Simultaneous display of two graphs the top one is selected ...

Page 133: ...s in the General settings Logbooks Select 2nd plot Select another data logbook You can view a second logbook at the same time as the current one Delete all entries Action You can use this to delete all data logbook entries Absorption data logbook Curve Read only Displays the absorption curve Show Events are displayed Select a particular event to display more detailed information Go to date User en...

Page 134: ...tivated Source of data Read only Input or mathematical function is displayed Measured value Read only Measured value being recorded is displayed Log time left Read only Display of days hours and minutes until logbook is full Pay attention to the information on selecting the memory type in the General settings Logbooksmenu Show Events are displayed Select a particular event to display more detailed...

Page 135: ...uble click the file to open it the data are only displayed correctly if MS Excel is installed with the US country setting 11 10 System information DIAG System information Function Options Info Device tag Read only Individual device tag General settings Order code Read only You can order identical hardware with this code This code changes on account of changes to the hardware and you can enter the ...

Page 136: ...e DPV0 state DPV0 fault DPV0 master addr DPV0 WDT ms Module status and other PROFIBUS specific information Ethernet Only with the Ethernet EtherNet IP Modbus TCP Modbus RS485 or PROFIBUS DP or PROFINET option Read only Enable Webserver Link settings DHCP IP Address Netmask Gateway Service switch MAC Address EtherNetIP Port 44818 Modbus TCP Port 502 Webserver TCP Port 80 Ethernet specific informati...

Page 137: ...t calibration Sensor specifications Measuring range limits for main measured value and temperature General information Information on sensor identification The specific data that are displayed depends on what sensor is connected 11 12 Simulation You can simulate values at inputs and outputs for testing purposes Current values at current outputs Measured values at inputs Relay contact opening or cl...

Page 138: ... the measured value this is indicated on the display by a simulation icon in front of the measured value Main value Depends on the sensor Set the desired simulation value Sim temperature Selection Off On Factory setting Off If you simulate the temperature measured value this is indicated on the display by a simulation icon in front of the temperature Temperature 50 0 to 250 0 C 58 0 to 482 0 F Fac...

Page 139: ...nd off in line with the housing temperature Start sampling The sample pump is switched on in interval mode in line with the settings under Menu Setup Sample preparation Start sampling continuous mode The sample pump is switched on in permanent mode Stop sampling The sample pump is switched off Photometer Cleaning factor Read only Raw value Read only Temperature Read only Sample collector valve Thi...

Page 140: ...Detailed list of power supply to instrument The actual values can vary without a malfunction being present 11 14 Resetting DIAG Reset Function Options Info Device restart Selection OK ESC Restart and keep all the settings Factory default Selection OK ESC Restart with factory settings Settings that have not been saved are lost 11 15 Operating time information DIAG Operating time information Functio...

Page 141: ... help text BA01245C 07 03 16 BA01585C 07 02 17 10 2016 01 06 03 Original software BA01585C 07 01 16 BA01245C 07 03 16 This product uses Lua which is distributed under the following license Copyright 1994 2013 Lua org PUC Rio Permission is hereby granted free of charge to any person obtaining a copy of this software and associated documentation files the Software to deal in the Software without res...

Page 142: ...D Risk of damaging the electronic components Take personal protective measures to avoid ESD such as discharging beforehand at PE or permanent grounding with a wrist strap For your own safety use only genuine spare parts With genuine parts the function accuracy and reliability are also ensured after maintenance work NOTICE Failure to observe the maintenance intervals Possibility of material damage ...

Page 143: ...eaning agents NOTICE Cleaning agents not permitted Damage to the housing surface or housing seal Never use concentrated mineral acids or alkaline solutions for cleaning Never use organic cleaners such as acetone benzyl alcohol methanol methylene chloride xylene or concentrated glycerol cleaner Never use high pressure steam for cleaning 12 2 2 Cleaning CAT8x0 sample preparation automatic cleaning T...

Page 144: ...the rinsing and draining of the collecting vessel before rinsing the analyzer 143 1 Remove all the hoses from the sample collecting vessel and the cable of the level monitoring system and take the sample collecting vessel out of the holder unit 2 Open the sample collecting vessel by turning the cover in the clockwise direction 3 Clean the sample collecting vessel with a small brush and plenty of w...

Page 145: ...ents Ready to prepare reagent 6 months Ready to use reagent 6 weeks Under unfavorable ambient conditions the shelf life of the reagents can expire even before the reagents are consumed 12 4 Carrying out zero point calibration Replacing standard calibration solution with zero standard 1 Press the MODE soft key and select the Manual mode The display shows Current mode Manual Wait until all operation...

Page 146: ...ex hose ID 6 4 mm Hose connector 1 pair of gloves that are resistant to the reagents used 1 Press the MODE soft key and select the Manual mode The display shows Current mode Manual Wait until all operations have stopped Ongoing operations can be stopped under Menu Operation Manual operation 2 Rinse the system 143 There should not be any more sample left in the sample collecting vessel 3 Remove the...

Page 147: ...ise to remove it from the Liquid Manager 6 Remove the adapter and the dispenser from the dispenser drive To do so hold the dispenser by the black block at the lower end and pull the block from the metal pin Inserting new dispensers 1 Screw a new dispenser onto the Liquid Manager Make sure that the dispenser is connected correctly 2 Slide the dispenser holder over the snap fit hooks Ensure that the...

Page 148: ...ger from the main PCB 3 Release the four torx screws on the stepping motor of the old Liquid Manager Remove the stepping motor of the old Liquid Manager 4 Mount the stepping motor on the new Liquid Manager 5 Install the new Liquid Manager in the reverse order Reinserting the dispensers 1 Screw a new dispenser onto the Liquid Manager Make sure that the dispenser is connected correctly 2 Slide the d...

Page 149: ... Manual Wait until all operations have stopped Ongoing operations can be stopped under Menu Operation Manual operation 12 9 2 Emptying the sample collecting vessel 1 Menu Operation Maintenance Decommissioning Sample collector Empty sample collector Start must be selected The system is automatically rinsed with sample and emptied This process takes approx 4 minutes 2 In the case of a two channel de...

Page 150: ...s Hauser 7 Remove the hoses from the beaker and dry them with a clean paper towel 8 Select Menu Operation Maintenance Decommissioning Rinse analyzer once again to rinse the hoses with air 9 The analyzer can now be disconnected from the mains supply ...

Page 151: ...rts Contact your Endress Hauser Service Department if you have any questions about the spare parts 111 117 128 103 107 109 115 116 101 A0028752 82 133 137 131 138 114 124 A0028753 83 143 136 132 A0028754 84 123 119 120 121 A0028755 85 126 A0028756 86 142 145 146 A0028757 87 ...

Page 152: ...it CA8x analyzer stand 71218473 122 Kit CA8x hose fitting straight 4 mm Kit instructions CA8x CAT8xx hose connection 71229910 124 Kit CA8x double hose conn 10 pcs Kit instructions CA8x CAT8xx hose connection 71218484 126 Kit CA8x housing fan complete Kit instructions CA8x electronic parts 71218486 127 Kit CA8x carrier board cover Kit instructions CA8x process engineering 71218487 128 Kit CA8x coll...

Page 153: ...arts kit Kit CA 15m hose Norprene ID 1 6m 71404719 Kit CA 7 5m hose C Flex ID 3 2 mm 71404721 Kit CA 7 5m hose C Flex ID 6 4 mm 71404722 Safety bottle black 1 l 51505802 Safety bottle colorless 1l 51505808 Kit 1x terminal set basic module 71107452 Kit 1x terminal set module AOR 71107453 Kit 1x terminal set module 4R 71155581 Kit 1x terminal set module 4AO 71155582 Kit 1x terminal set module 2x AI ...

Page 154: ...e Observe the local regulations Batteries must always be disposed of in accordance with local regulations on battery disposal LCAUTION Danger of injury if used reagents and reagent waste are disposed of incorrectly When disposing follow the instructions of the safety data sheets for the chemicals used Observe the local regulations regarding waste disposal ...

Page 155: ...mbrane filtration Order according to product structure Online Configurator www endress com cat860 Technical Information TI01137C 07 EN The Liquiline System CAT860 can only be operated with a Liquiline System CA80 single channel device 14 2 Installation accessories Kit post CA80 outdoor Post 60 x 60 x 1800 mm stainless steel 1 4571 Kit installation instructions Order No 71458283 Kit post with brack...

Page 156: ...hoses Liquid Manager 3 reagents without motor Collecting vessel beaker 2 pcs 14 5 Cleaner CY820 for hoses of sample preparation system and of sample collecting vessel Cleaning concentrates to clean the hoses of the sample preparation system and the sample collecting vessel Base cleaner concentrate 1 l 33 81 fl oz Order No CY820 1 TA Acid cleaner concentrate 1 l 33 81 fl oz Order No CY820 1 T1 Oxid...

Page 157: ...n TI00028C Memosens CPS31D pH electrode with gel filled reference system with ceramic diaphragm Product Configurator on the product page www endress com cps31d Technical Information TI00030C Ceramax CPS341D pH electrode with pH sensitive enamel Meets highest demands of measuring accuracy pressure temperature sterility and durability Product Configurator on the product page www endress com cps341d ...

Page 158: ...echnical Information TI00374C Orbipac CPF82D Compact ORP sensor for installation or immersion operation in process water and wastewater Product Configurator on the product page www endress com cpf82d Technical Information TI00191C Orbipore CPS92D ORP electrode with open aperture for media with high dirt load Product Configurator on the product page www endress com cps92d Technical Information TI00...

Page 159: ...1201C 14 7 6 Chlorine dioxide and chlorine sensors CCS50D Membrane covered amperometric sensor for chlorine dioxide With Memosens technology Product Configurator on the product page www endress com ccs50d Technical Information TI01353C CCS142D Membrane covered amperometric sensor for free chlorine Measuring range 0 01 to 20 mg l With Memosens technology Product Configurator on the product page www...

Page 160: ...evice when ordering activation codes Communication software 51516983 Commubox FXA291 hardware 71127100 SD card with Liquiline Firmware 1 GB Industrial Flash Drive 71135636 Activation code for Modbus RS485 71135637 Activation code for Modbus TCP 71219871 Activation code for EtherNet IP 71279813 Activation code for Modbus TCP for module ETH 71279830 Activation code for EtherNet IP for module ETH 712...

Page 161: ...CM448 CSF48 CA80 extension module 485 EtherNet IP web server 71279809 Upgrade kit CM442 CM444 CM448 CSF48 CA80 extension module ETH Modbus TCP 71279812 Upgrade kit CM442 CM444 CM448 CSF48 CA80 extension module ETH EtherNet IP 71141366 Kit CM442 CM444 CM448 CSF48 CA80 extension backplane 14 9 Measuring cable Memosens data cable CYK10 For digital sensors with Memosens technology Product Configurator...

Page 162: ...Liquiline System CA80AL 162 Endress Hauser 14 11 Other accessories 14 11 1 SD card Industrial Flash Drive 1 GB Order No 71110815 14 11 2 Cable junction with Velcro strip 4 pieces for sensor cable Order No 71092051 ...

Page 163: ...00 V Hose specification self priming analyzer Clearance max 1 0 m 3 3 ft Height max 0 5 m 1 6 ft Hose ID 1 6 mm 16 in Cable specification for optional sensors with Memosens technology Cable type Memosens data cable CYK10 or sensor fixed cable each with cable end sleeves or M12 round pin connector optional Cable length Max 100 m 330 ft 15 2 Output Output signal Depending on version 2 x 0 4 to 20 mA...

Page 164: ...ation Yes Connection RJ45 M12 optional D encoded IP address DHCP default or configuration via menu Signal on alarm Adjustable as per NAMUR Recommendation NE 43 In measuring range 0 to 20 mA Failure current from 0 to 23 mA In measuring range 4 to 20 mA Failure current from 2 4 to 23 mA Factory setting for failure current for both measuring ranges 21 5 mA Load Max 500 Ω Transmission behavior Linear ...

Page 165: ...tage Load max Switching cycles min 230 V AC cosΦ 0 8 to 1 0 1 A 700 000 0 5 A 450 000 115 V AC cosΦ 0 8 to 1 0 1 A 1 000 000 0 5 A 650 000 24 V DC L R 0 to 1 ms 0 1 A 500 000 0 5 A 350 000 Extension module Switching voltage Load max Switching cycles min 230 V AC cosΦ 0 8 to 1 0 1 A 700 000 0 5 A 450 000 2 A 120 000 115 V AC cosΦ 0 8 to 1 0 1 A 1 000 000 0 5 A 650 000 2 A 170 000 24 V DC L R 0 to 1...

Page 166: ...8 digital values value status diagnostic information Supported features Address can be configured using DHCP or software Web server The Web server enables full access to the device configuration measured values diagnostic messages logbooks and service data via standard WiFi WLAN LAN GSM or 3G routers with a user defined IP address TCP port 80 Supported features Remote controlled device configurati...

Page 167: ...x 105 W Outdoor version 680 VA 660 VA per hose heater max 2000 VA version with cooling system 5 Fuse 5 x 20 mm 10 A 250 V fine wire fuse for hose trace heating system Cable entries 4 x bores for M16 G3 8 NPT3 8 Memosens connection 6 4 x bores for M20 G1 2 NPT1 2 Hose entries 4 x bores for M32 for sample inflow and outflow Cable specification Cable gland Permitted cable diameter M16x1 5 mm 4 to 8 m...

Page 168: ...ce measurement Sensors for measuring the spectral absorption coefficient SAC Nitrate sensors Optical oxygen sensors Ion sensitive sensors 15 7 Performance characteristics Measured error 7 2 of end of measuring range 20 µg l ppb Measured error for sensor inputs Documentation of the connected sensor Measured error for current inputs and outputs Typical measured errors 20 μA with current values 4 mA ...

Page 169: ...ance interval Every 6 months depending on the application Maintenance effort Weekly visual inspection Half yearly 2 hours 15 8 Environment Ambient temperature range All housing versions except Outdoor version 5 to 40 C 41 to 104 F Outdoor version 20 to 40 C 4 to 104 F Storage temperature 20 to 60 C 4 to 140 F Humidity 10 to 95 non condensating Degree of protection IP55 cabinet analyzer stand TYPE ...

Page 170: ...allation 31 5 kg 69 45 lbs Analyzer stand 72 5 kg 159 8 lbs Materials Parts not in contact with medium Cabinet version exterior cover Plastic ASA PC Open installation exterior cover Cabinet version interior lining Plastic PP Open installation interior lining Window Shatterproof glass coated Reagent container Plastic PP Insulation Plastic EPP extruded PP Base analyzer stand Powder coated sheet stee...

Page 171: ...quiline System CA80AL Technical data Endress Hauser 171 Sample collecting vessel optional Beaker Cover Level detector pins Seal Plastic PMMA Plastic PP Stainless steel 1 4404 V4A EPDM Valve optional PVDF ...

Page 172: ...n 93 Cleaning programs Chemoclean 108 Chemoclean Plus 109 Manual cleaning 110 Standard cleaning 108 Cleaning unit 37 Commissioning 49 Configuration Binary inputs 83 Binary outputs 84 Configure Actions 47 Free text 48 Numerical values 47 Operating language 52 Picklists 47 Tables 48 Connection Analyzer 25 Cable entries 167 Check 41 Fieldbus 37 Hose entries 167 Optional module 34 Sensors 33 Supply vo...

Page 173: ...egassed conductivity 112 Difference 111 Dual conductivity 113 Formula 114 Redundancy 111 rH value 112 Measured variables 163 Measuring mode 54 Measuring range 163 Measuring system 9 Modbus 44 63 94 Modbus RS485 166 Modbus TCP 166 N Nameplate 14 O Operating language 52 Operating time information 140 Operation Configure 47 Display 54 General settings 55 Operational safety 7 Output Output signal 163 ...

Page 174: ... 62 Web server 63 setup Basic 52 Simulation 137 Slot assignment 12 Soft keys in the measurement mode 54 Spare parts 151 Standard cleaning 108 standard solution 156 State of the art technology 8 Storage temperature 169 Supply voltage 167 Symbols 5 System information 135 System integration Fieldbus 44 Service interface 43 Web server 42 System test 138 T Technical data Environment 169 Input 163 Mecha...

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