Empire DVCT36CFP95-1 Installation Instructions Manual Download Page 33

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37742-0-1116

Page 33

DVVK-5F FLEX VENT INSTRUCTIONS

9. Prior to making the vent connections, apply high temperature

sealant (1000°F min.) to the vent connections before securing

with the band clamps provided. Note: the flue pipe end without

the adapter is to be installed to the Termination Cap.

10. Apply sealant to the outside of the flue pipe adapter and

connect to the flex flue pipe. Then insert the adapter into the

fireplace flue. Secure flue adapter to the fireplace flue with a

minimum of two screws provided.

See Figure 70.

11. Attach the Outer Vent pipe to the 8” diameter collar on the

fireplace with a large band clamp provided. Sealant may also

be used on the outer vent connections.

12. Check all vent connections for tightness. Make sure horizontal

venting has the proper rise and combustible clearances

required. Refer to venting charts in fireplace instruction manual.

6” PIPE

8” DIAMETER FLEX
VENT PIPE

5” DIAMETER FLEX
FLUE PIPE

5” DIAMETER
FLUE ADAPTOR
COLLAR

8” DIAMETER
FIREPLACE
INLET COLLAR

BAND CLAMP

APPLY HIGH
TEMPERATURE
SEALANT

Figure 70

Figure 71

Summary of Contents for DVCT36CFP95-1

Page 1: ...call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use ...

Page 2: ...M IDENTIFICATION 24 SPECIAL VENT SYSTEMS 24 VENTING FIREPLACE TOP 25 TOP VENT HORIZONTAL TERMINATION 28 TOP VENT VERTICAL TERMINATION 29 VERTICAL TERMINATION 30 FLEX VENT INSTRUCTIONS 32 LOG IDENTIFICATION 34 LOG PLACEMENT 36 AIR SHUTTER ADJUSTMENT 54 CONTROL SYSTEM TROUBLESHOOTING 56 VALVE COMPARTMENT ACCESS 58 TESTING GAS SUPPLY 59 EXPLODED VIEW 60 PARTS LIST 61 MAINTENANCE AND SERVICE 62 IMPORT...

Page 3: ...______________ Venting installed locked secured in place with correct clearance o _____________________ Firestops installed o _____________________ Exterior wall roof flashing installed and sealed o _____________________ Terminations installed and sealed pg 28 31 o _____________________ Light unit and test venting before enclosing the fireplace pg 59 o _____________________ ELECTRICAL pg 16 17 Uns...

Page 4: ...ing installation and follow them carefully to ensure safety Failure to follow the instructions will void the warranty and may cause a fire hazard The warranty will be voided by and the warranter disclaims any responsibility for the following actions Installation by anyone other than the dealer or his agent Installation of any damaged fireplace or component Modification of the fireplace or direct v...

Page 5: ...r perimeter edges on the bottom of the fireplace such as on cinder blocks where allowed by local codes If the fireplace is installed directly on carpeting tile or other combustible material other than wood flooring it should be installed on a metal or wood panel extending the full width and depth of the fireplace This fireplace is designed to be installed in a zero clearance enclosure Combustible ...

Page 6: ...6 Drywall Screws 5 7 Non Combustible Board on pallet 1 8 Remote 1 9 Battery Holder Switch 1 10 Wall Thimble Spacer 1 For DVCT36 Only See Parts Lists on page 61 for ordering replacement parts Do not order batteries bolts screws washers or nuts They are standard hardware items and can be purchased at your local hardware store CARTON CONTENTS AND HARDWARE IMAGE NOT TO SCALE Under Pallet NOTE RE INSTA...

Page 7: ...al codes with the National Electric Code ANSI NFPA 70 or Canadian Electric code CSA C22 1 if an external electrical source is utilized Qualified Installing Agency Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by a qualified agency The term qualified agency means any individual firm corporation or co...

Page 8: ...UM MINIMUM MANIFOLD NAT 14 4 5 3 5 LP 14 10 8 10 VENTING 5 x 8 Direct Vent System LIGHT BULB REPLACEMENT 35w Clear Halogen Bi Pin 6 35mm base 120vac UL ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer For additional information beyond what your dealer can furnish contact Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 2623 MODE...

Page 9: ...7 8 G The rear exterior width of the fireplace 33 36 1 8 H The height to the fireplace standoffs N A N A I Width from the left side to the centerline of vent 22 1 2 24 1 2 J Depth from back to centerline of top vent 10 1 8 10 1 16 K Height from the bottom to the gas line opening 11 1 4 11 1 4 L Depth from the front to gas line opening 17 19 3 8 M Depth from rear to gas line opening 5 1 8 5 3 16 N ...

Page 10: ...h blowers and the other end to the Wire Assembly supplied with the fireplace Figure 5 TO WIRE ASSEMBLY MODULE TO WIRE ASSEMBLY MODULE Figure 5 5 Replace Blower Access Panels removed in step 1 Figure1 Installation After Placement of Unit in Wall 1 Remove the following items Figure 6 Screen barrier See Homeowner s Manual Maintenance and Service Glass Frame Assembly See Homeowner s Manual Maintenance...

Page 11: ...2 screws HAND BEND TAB INWARD HAND BEND TAB INWARD Figure 11 7 Remove protective connectors on Wire Assembly from fireplaceanddiscard ConnectWireHarnesstobothblowers and the other end to the Wire Assembly supplied with the fireplace Figure 12 TO WIRE ASSEMBLY MODULE TO WIRE ASSEMBLY MODULE Figure 12 8 Replace Blower Bracket w blowers attached with 6 screws each Figure 13 Figure 13 9 Replace Glass ...

Page 12: ...ewall is 6 inches 6 152 mm TO FIREPLACE OPENING 35 889mm TO FIREPLACE OPENING Figure 17 CLEARANCES Clearance to Combustibles Dim in inches Back 0 Side 2 Floor 0 Top of Unit 24 Top Framing Edge 0 FINISHED WALL COMBUSTIBLE NONCOMBUSTIBLE BOARD INSTALLED OVER APPLIANCE SEE MANTEL CHART FOR MAXIMUM MANTEL DEPTH FRAMING HEADER FINISHED WITH NONCOMBUSTIBLE MATERIAL AS DESIRED REFER TO MANTEL CHART BARRI...

Page 13: ...ntthattheventingsystemmaintainitsbalance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to Figure 18 The graph showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths allowable The horizontal vent run refers to the total length of vent pipe...

Page 14: ...Clearance to unventilat ed soffit 18 in 18 in M Clearance under veranda porch deck or balcony 12 in 30cm 12 in 30cm F Clearance to outside corner See previous page 1 In accordance with the current CSA B149 1 Natural Gas and Propane Installation Code G Clearance inside corner See previous page 2 In Accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Code H Clearance to each side of ce...

Page 15: ...sed connections should be done with leak test solution or a soap solution After testing is complete all solution should be cleaned off On unexposed connections a pressure test should be made WARNING Never use an exposed flame to check for leaks Fireplace must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never pressure test with fireplace connec...

Page 16: ...evice amperage limit is 5 amps NOTE Aone inch diameter hole should be use to pass wiring through studs BLACK HOT JUNCTION BOX WHITE NEUTRAL GROUND TO JUNCTION BOX 120 VOLT POWER SUPPLY JUNCTION BOX CONNECTIONS Figure 23 CAUTION All wiring should be done by a qualified electrician and shall be in compliance with all local city and state building codes Before making the electrical connection make su...

Page 17: ... TEMPÉRATURE ORANGE PILOT GAS CONTROL VALVE ORANGE GREEN YELLOW WHITE BLACK WHITE BLOWER FUSE BLACK WHITE GREEN TO JUNCTION BOX AUX LOOP TO LIGHTS SPLIT FLOW SOLENOID SLEEVE USER INTERFACE BATTERY HOLDER L N COMBUSTION BLOWER A D E B C INDEX NUMBER DESCRIPTION PART NUMBER A WIRE HARNESS ACCENT LIGHT TERMINATION R12269 B WIRE ASSEMBLY MODULE TO INTERFACE R11552 C WIRE HARNESS PROFLAME2 R11551 D WIR...

Page 18: ...atform 3 Four corner supports Example Four concrete masonry blocks These supports must be positioned so they contact all four perimeter edges on the bottom of the fireplace if allowed by local codes NOTICE Verify the gas supply and electrical considerations before beginning the framing Framing Information Fireplace framing can be built before or after the fireplace is set in place Position framing...

Page 19: ... 33 Figure 34 WARNING When finishing the fireplace never obstruct or modify the gap around the glass frame in any manner Provide adequate clearances around air openings into the combustion chamber CAUTION If the joints between the finished wall and the fireplace surround top and sides are sealed a 300 F minimum sealant material must be used These joints are not required to be sealed Only non combu...

Page 20: ... 25 mm 5 DIAMETER FLUE 1 25 mm Horizontal Vent Clearances Figure 36 ATTENTION Cold climate installation recommendation When installing this unit against an exterior wall the exterior wall must be insulated to conform to applicable insulation codes The fireplace outer wrapper is not considered a thermal barrier and can allow air infiltration Care should be taken to properly seal the chase area so a...

Page 21: ...re 38 VERTICAL 90 DEGREE ELBOW WITH HORIZONTAL TERMINATION 3 76mm MINIMUM CLEARANCE TO COMBUSTIBLES VENT CAP THIMBLE WALL FIRESTOP SPACER A DISTANCE TO BOTTOM OF UNIT 12 Rise Required NO COMBUSTIBLES ALLOWED IN SHADED AREA Figure 39 DIMENSION DVCT36 DVCT40 A 64 66 Note For DVCT36 Horizontal Vent Runs Only The wall thimble spacer and wall thimble should be used for horizontal vent installations thr...

Page 22: ...and as a means to insure that minimum clearances are maintained to the vent system Horizontal Firestops Horizontal runs in the vent system which pass through either interior or exterior walls require the use of wall firestops on both sides of the wall through which the vent passes Position the firestops on both sides of the framed hole previously cut Secure firestop with nails or screws The heat s...

Page 23: ...arked Frame the hole with framing lumber the same size as the ceiling joists See Figure 44 If the area above the ceiling is NOT an attic position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole See Figure 45 If the area above the ceiling is an attic position and secure the firestop on top of the previously framed hole See Figure 46 NOTE Remove insulation f...

Page 24: ...ace Vent Kit Vertical Includes 58DVA VCH 58DVA SC and 58DVA F6 DVVK 5TS Top Vent Kit Horizontal 4 to 6 wall thickness 114 3 mm to 152 mm DVVK 5F Horizontal Flex Vent Kit 4 Flex 1 22m Begin the vent system installation by selecting the type of venting to be installed and the path that it will take Verify that clearances are met throughout the path of the venting system NOTE These fireplaces cannot ...

Page 25: ...Minimum hole location dimensions for through the wall horizontal installations with 90 degree elbow and 12 inch rise off top of fireplace See Figure 55 on page 27 for permissible H and V dimensions Figure 49 GENERIC MODEL SHOWN GENERIC MODEL SHOWN VENTING FIREPLACE Damper Adjustment This unit has an adjustable damper for use with vertically terminated units only The damper is shipped in a fully op...

Page 26: ... building 14 inch and 36 inch tall Snorkel Terminations are available Follow the same installation procedures as used for standard Horizontal Terminations If the Snorkel Termination must be installed below grade i e basement applications proper drainage must be provided to prevent water from entering the Snorkel Termination See Figure 54 Do not attempt to enclose the Snorkel within the wall or any...

Page 27: ...feet so the horizontal run to the outer wall flange must not exceed 5 feet EXAMPLE B Medium Vertical Theverticaldimensionfromthefloortothecenterlineofthehorizontal venting is 24 feet so the horizontal run to the outer wall flange must not exceed 91 2 feet EXAMPLE C Long Horizontal If the horizontal run to the outer wall flange is 16 feet the vertical dimension from the floor of the unit to the cen...

Page 28: ...6 24 7 9 36 8 12 48 9 15 Figure 57 GENERIC MODEL SHOWN Two 90 Elbows NOTE Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet from the total horizontal measurement for each 45 elbow installed hori zontally 1 MININUM INSTALLED HORIZONTALLY B A EXAMPLE VENT RUNS INITIAL PIPE LENGTH In Inches A Vertical In Feet B Horizontal In Feet 12 5 N...

Page 29: ...ertical but cannot exceed 18 ft Figure 61 GENERIC MODEL SHOWN Three 90 Elbows NOTE Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet from the total horizontal measurement for each 45 elbow installed horizontally EXAMPLE VENT RUNS INITIAL PIPE LENGTH In Inches A Vertical In Feet B Horizontal In Feet 12 31 3 24 27 6 36 22 9 48 17 12 Ma...

Page 30: ...ponents should immediately 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign material 3 Check for evidence of excessive condensate such as water droplets forming in the inner liner and subsequently dripping out at joints Condensate can cause corrosion of caps pipe and fittings It may be caused by having excessive lateral runs too many elbows and exterior ...

Page 31: ...ons up to 40 feet in height b Two sets of 45 degree elbow offsets within these vertical installations From 0 to a maximum of 8 ft a vent pipe can be used between elbows c Wall straps must be used to support offset pipe every 4 This application will require that you first determine the roof pitch and use the appropriate venting components OFFSET CHART RISE OFFSET SIZE 5 X 8 ELBOW DEGREES CHIMNEY SE...

Page 32: ...ual distance between spring spacers Figure 68 5 FLEX VENT PIPE SPACER SPRING 8 FLEX VENT PIPE Figure 69 3 Attach a 6 piece of hard pipe to raise the connection point above the unit 4 Use existing 8 diameter inlet collar to attach outer vent pipe 5 Install the Wall Firestop Thimble assembly as required through the wall Refer to the venting charts in the fireplace manual to determine the proper heig...

Page 33: ...e Secure flue adapter to the fireplace flue with a minimum of two screws provided See Figure 70 11 Attach the Outer Vent pipe to the 8 diameter collar on the fireplace with a large band clamp provided Sealant may also be used on the outer vent connections 12 Check all vent connections for tightness Make sure horizontal venting has the proper rise and combustible clearances required Refer to ventin...

Page 34: ...N DVCT36 PART DVCT40 PART FRONT TOP 37262 37068 Ember Bed A Ember Bed A 37714 37078 Log B Log B 37712 37076 Ember Bed C Ember Bed C 37713 37077 Ember Bed D Ember Bed D 37715 37079 Log E Log E 37716 37080 Log F Log F 37717 37081 Log G Log G ...

Page 35: ...og I 37720 37084 Log J Log J 37721 37085 Log K Log K 37722 37086 Log L Log L 37723 37087 Log M Log M 37724 37088 Log N Log N USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH Attention When ordering parts it is very important that part number and description of part coincide ...

Page 36: ...n the fireplace Please refer to Figure 72 and the following WARNING when completing log placement instructions For step by step log placement instructions See Pages 37 53 WARNING Failure to position the parts in accordance with this diagram or failure to use only parts specifically approved with this fireplace may result in property damage or personal injury Figure 72 Burner Pin Location 4 3 5 2 1...

Page 37: ...37742 0 1116 Page 37 LOG AND EMBER PLACEMENT 1 Place Ember Bed A onto burner pins 3 and 4 ...

Page 38: ...37742 0 1116 Page 38 LOG PLACEMENT 2 Place Log B onto burner pins 1 and 2 ...

Page 39: ...37742 0 1116 Page 39 LOG PLACEMENT 3 Place Ember Bed C on the left rear of the burner pan and next to log B The angle on the bottom of the ember must match up with the angle of the burner pan ...

Page 40: ...37742 0 1116 Page 40 LOG PLACEMENT 4 Place Ember Bed D under the right side of Log B The angle on the bottom of the ember must match up with the angle of the burner pan ...

Page 41: ...37742 0 1116 Page 41 LOG PLACEMENT 5 Place decorative rocks across burner base in front of the burner tube Do not cover burner ports ...

Page 42: ...37742 0 1116 Page 42 LOG PLACEMENT 6 Place the glowing embers on the burner tubes covering all ports Place embers on Ember Bed A as shown You may press some embers onto the front side of Log B ...

Page 43: ...37742 0 1116 Page 43 LOG PLACEMENT 7 Place Log E onto burner pin 5 and the pin on Ember Bed A ...

Page 44: ...37742 0 1116 Page 44 LOG PLACEMENT 8 Place Log F onto the left pin on Log B and the pin on Log E ...

Page 45: ...37742 0 1116 Page 45 LOG PLACEMENT 9 Place Log G onto the front pin on Log F Carefully rotate Log G behind Log E until it rests on Ember Bed A ...

Page 46: ...37742 0 1116 Page 46 LOG PLACEMENT 10 Place Log H onto the rear pin on Log F and angle down to Log C ...

Page 47: ...37742 0 1116 Page 47 LOG PLACEMENT 11 Place Log I onto burner pin 6 and onto Ember Bed A NOTE Log J will finalize the placement of Log I ...

Page 48: ...37742 0 1116 Page 48 LOG PLACEMENT 12 Place Log J onto the pin on Log D Adjust Logs I and J so the pin on Log I fits into Log J ...

Page 49: ...37742 0 1116 Page 49 LOG PLACEMENT 13 Place Log K onto the pin on Log J and angle down to the right front corner of the burner ...

Page 50: ...37742 0 1116 Page 50 LOG PLACEMENT 14 Place Log L over the front burner tube and on Ember Bed A ...

Page 51: ...37742 0 1116 Page 51 LOG PLACEMENT 15 Place Log N over the front of the burner tube and on Ember Bed A ...

Page 52: ...37742 0 1116 Page 52 LOG PLACEMENT 16 Place Log M on the left front of the burner pan and under the lower portion of Log E ...

Page 53: ...37742 0 1116 Page 53 LOG PLACEMENT 17 Place additional decorative rocks and embers in any empty areas around the burner as desired DO NOT cover burner ports The log set is complete ...

Page 54: ...les Figure 76 Loosen 2 air shutter handle screws Figure 76 3 Replace glass door See maintenance and service section of this manual 4 Turn unit on see operating instructions in home owner s instructions allow unit to warm up from 15 30 minutes to obtain it s full flame appearance 5 You may now adjust the air shutters The right air shutter handle adjusts the front air shutter and the left air shutte...

Page 55: ...37742 0 1116 Page 55 THIS PAGE IS INTENTIALLY LEFT BLANK ...

Page 56: ... Verify the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sealed check if pilot flow adjust screw is set correctly in accordance with the appliance manufacturer instructions If necessary correct it 3 Replace pilot tube or complete pilot assembly 4 Replace the ...

Page 57: ...ns 5 Remove the provided wiring harnesses from EV2 of gas valve red base and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greater than 0 then replace valve 5 2 Or Replace IFC 6 Check the pressure at the outlet pressure test point out according to the manufacturer s instruction If not in accordance replace the gas valve 1 Veri...

Page 58: ...embly See Maintenance and Service section for Instructions Figure 78 2 Remove the four logs from the right side of the burner Figure 79 TOP VIEW 4 3 2 1 FRONT VIEW 4 1 2 3 LOG J 37084 LOG K 37085 LOG H 37082 LOG D 37077 Figure 79 3 Remove the top liner bracket and top liner Figures 80 and 81 Figure 80 Figure 81 4 Remove right liner panel Figure 82 Figure 82 5 Remove Access Panel Figure 83 Figure 8...

Page 59: ...ches w c Propane gas will have a manifold pressure approximately 10 0 inches w c at the pressure regulator outlet with the inlet pressure to the pressure regulator from a minimum of 11 0 inches w c for the purpose of input adjustment to a maximum of 14 0 inches w c GAS SUPPLY PRESSURES inches water column GAS TYPE MAXIMUM MINIMUM MANIFOLD NAT 14 4 5 3 5 LP 14 11 10 MANIFOLD PRESSURE TEST PORT OUT ...

Page 60: ...37742 0 1116 Page 60 EXPLODED VIEW 1 2 2 3 4 5 6 7 11 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 43 44 35 36 37 37 38 38 39 40 40 42 41 45 ...

Page 61: ...T NAT ONLY 28 37261 34793 TARGET REAR NAT ONLY 29 34789 34789 ACCENT LIGHT ASSEMBLY QTY 2 30 34781 34781 CATALYST ASSEMBLY COMPLETE 31 R12340 R12168 BURNER TUBE REAR 32 R12283 R12283 PILOT ASSEMBLY CONVERTIBLE INDEX NO DVCT36 PART DVCT40 PART DESCRIPTION 33 34746 34746 PILOT BRACKET 34 R12339 R12167 BURNER TUBE FRONT 35 37254 34780 BURNER BASE ASSEMBLY 36 34775 34775 AIR BOX ORIFICE ASSEMBLY 37 R1...

Page 62: ...place To access the light bulb you will remove the following items by removing four screws per light See Figure 86 metal bezel glass gasket Note Use gloves when handling light bulb oils on your hand will diminish the life span of the light bulb 2 Remove old light bulb and replace with a new one See Figure 88 NOTE You may order light bulbs from your local Empire dealer or purchase them from your lo...

Page 63: ... for the protection of children and other at risk individuals Barrier required but may be sold separately If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance Any safety screen guard or barrier removed for servicing an appliance must be replaced prior to operating the appliance Due to high temperatures the appliance should be located out o...

Page 64: ...losion or carbon monoxide poisoning Follow all local codes regarding installation combustion and ventilation air or in the absence of local codes follow the National Fuel Gas Code ANSI Z223 1 US installation or CAN CGA B149 Installation Code Canada Installation Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies This fireplace must not shar...

Page 65: ...ons shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight feet above grade directly in line with the exhaust vent termination for the horizon tally vented gas fueled heating appliance or equipment The sign shall read in print size no less tha...

Page 66: ...ase and can be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number and Serial Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following illustration and part list Be s...

Page 67: ...37742 0 1116 Page 67 Date Dealer Name Service Technician Name Service Performed Notes APPLIANCE SERVICE HISTORY ...

Page 68: ...the instructions furnished with the appliance A bill of sale canceled check or payment record should be kept to verify purchase date and establish warranty period Ready access to the appliance for service What Is Not Covered Damages that might result from the use misuse or improper installation of this appliance Travel diagnostic costs and freight charges on warranted parts to and from the factory...

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