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ELECTRO FREEZE 99T-RMT, Operator'S Manual

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ELECTRO FREEZE Soft Serve Model  99T-RMT

184621-01 - 5/09

                              21

Alphabetized Parts List for Model 99T-RMT

*

As Required

**

Items Included In O-Ring Kit No. HC118897

***

LH or RH — Left or right hand is determined as you face the front of the freezer.

WC = Water Cooled

AC = Air Cooled

NLA = No Longer Required

Important:    All  parts  shown  are  for  standard  models  designed  for  230V/1PH/
60HZ  or  203–230V/3PH/60HZ.

PART

PART

SERIAL NUMBER

DESCRIPTION

NUMBER

QTY

  (FROM  –  TO)

Use only original or authorized replacement parts with this freezer.

Use of unapproved parts will void warranty.

Actuator-Assy. Door Switch .............................. HC118597 .......... 1..... C2N-1028 —
Adaptor-Overload ..............................................

See Relay-Assy. Overload

Arm-Shoe Pivot 

(MTS) ............................................

HC138797 .......... 2..... C2N-1028 —

Arm-Swing Clamp ............................................ HC138799 .......... 2..... C2N-1028 —

Belt-V 

(LH) ..............................................................

HC153167 .......... 2..... C2N-1028 —

Belt-V (RH) ...................................................... HC153163 .......... 2..... C2N-1028 —
Blade-6" 20° 

(Cabinet Condenser) .........................

HC159032 .......... 1..... C2N-1028 —

Blade-Fan-10-" Dia.-32° AC ............................... HC159018 .......... 2..... C2N-1028 —
Blade-Scraper .................................................. HC134966 .......... 4..... E2O-1456 —
Blade-Scraper ..................................................................................... C2O

— E2O-1456

Order by Freezer Serial No.

Blade-Scraper Front 

(Short) ...................................

HC138086 .......... 2..... C2N-1028 — B2O

Blade-Scraper Rear

 (Long) .....................................

HC138839 .......... 2..... C2N-1028 — B2O

Block-Insulation 

(MTS) ............................................

HC165524 .......... 4..... C2N-1028 —

Bottle-Wash 500ML

 (Plunger and MTS)..................

HC196103 .......... 1..... C2N-1028 —

Boot-Mix Tube 

(Seal) ..............................................

HC199033 .......... 2..... C2N-1028 —

Bracket-Assy. Switch Mtg. 

(MTS-RMT) .................

HC118763 .......... 2..... C2N-1028 —

Bracket-Condenser Mtg. (AC) ........................... HC139123 .......... 4..... C2N-1028 —
Bracket-Condenser Mtg. (WC) .......................... HC140672 .......... 1..... C2N-1028 —
Bracket-Condenser Mtg. (WC)

(CAB Condensor)...

HC140662 .......... 3..... C2N-1028 —

Bracket-Fan Motor (AC).................................... HC139131 .......... 1..... C2N-1028 —
Bracket-Fan Motor (WC)................................... HC140520 .......... 2..... C2N-1028 —
Brush-1/4" Dia. x 18-1/2" Overall Length............ HC158037 .......... 1..... C2N-1028 —
Brush-1/4" Dia. 2LG 6-1/2 Overall Length........... HC158022 .......... 1..... C2N-1028 —
Brush-1" Dia. 12" Long ..................................... HC158026 .......... 1..... C2N-1028 —
Brush-4" Cylinder w/o Handle............................ HC158009 .......... 1..... C2N-1028 —
Brush-7/16" Dia. 12" Overall Length................... HC158018 .......... 1..... C2N-1028 —
Brush-9/16" Dia. 30" Overall Length................... HC158019 .......... 1..... C2N-1028 —

Summary of Contents for 99T-RMT

Page 1: ...184621 H C Duke Son Inc P N 184621 May 2009 Printed In U S A Operator s Manual with Illustrated Parts List FREEDOM 360º Series Soft Serve Twist Freezer Model 99T RMT P N 184621 5 09 ...

Page 2: ...184621 All contents Copyright 2009 H C Duke Son Inc 21 16 EighthAvenue East Moline Illinois 61244 i Operator s Manual for Electro Freeze Freedom 360 Series Soft Serve Twist Freezer Model 99T RMT ...

Page 3: ... specific hazards on the freezer General pre cautions are listed on CAUTION safety decals In this manual CAUTION messages with the safety alert sym bol call attention to safety messages 1 Recognize Safety Information Look for this safety alert symbol throughout this manual When you see this symbol on your freezer or in this manual be alert to the potential for personal injury Follow recommended pr...

Page 4: ...v of this manual to identify the decals and order replacements DO NOT attempt to operate the freezer until you read and understand all safety messages and the operating instructions in this manual SAFETY FIRST DO NOT allow untrained personnel to maintain or service this machine Failure to follow this instruction may result in severe personal injury DO NOT operate the freezer unless all service pan...

Page 5: ...o order you will need to determine the 1 p art number 2 type of label 3 location of label and 4 quantity required and include a return shipping address Safety Decal Locations You may contact your local authorized Electro Freeze Distributor as follows Name Address Phone or for factory service assist ance contact H C Duke Son Inc Electro Freeze Service Department by phone fax or e mail Phone 309 755...

Page 6: ...ving parts Machine starts automatically Do not operate with panel removed Hazardous rotating beater shaft Do not operate unit with dispense head removed Before removing dispense head 1 Turn all control switches to OFF and 2 Disconnect all power supplies Unit may have more than one power supply 3 2 1 INSIDE CABINET 4 P N HC165048 P N HC165246 P N HC165126 P N HC165025 ...

Page 7: ... 4 Electrical Connections 3 3 Specifications 4 3 1 Particulars 4 3 2 Data Plate 4 3 3 Reference Information 5 3 4 Installation Date 5 3 5 Dimensions 5 4 Part Names and Functions 6 5 Operator Controls and Indicators 12 5 1 Selector Switch 12 5 2 Day Night Switch 13 5 3 Mix Transfer System MTS Switch 13 5 4 Cabinet Switch 13 5 5 Timer 13 5 6 Reset Overload 14 5 7 Indicator Light ADD MIX 14 5 8 Probe...

Page 8: ...art up Instructions 28 8 1 Sanitizing Instructions 28 8 2 Priming 30 9 Closing Procedures 31 9 1 Night Switch Operation 31 9 2 Draining Product 32 10 Soft Serve Information 34 10 1 Overrun 34 10 2 Overrun Adjustment 35 10 3 Rerun 35 11 Routine Maintenance 36 12 Troubleshooting Table 42 Part II Model 99T RMT Replacement Parts Manual with Illustrations Refer to Part II Table of Contents for help wit...

Page 9: ...prepared to assist you in the proper operation and general maintenance of the Electro Freeze Soft Serve Model 99T RMT Your freezer will not compensate for or correct any assembly or priming errors made during the initial start up there fore it is important to follow the assem bly and priming procedures detailed in this manual Make sure all personnel responsible for equipment operation completely r...

Page 10: ...l and notify the carrier s local agent immediately 1 Remove the carton from the pallet and move the machine as close as possible to the permanent location 2 Remove the shipping bolts on the bottom of the freezer figure 2 1 and install either the legs or casters figure 2 2 Figure 2 2 Installing Mounting Legs or Casters 2 2 Installation CAUTION All materials and connections must conform to local req...

Page 11: ... A manual shut off valve should be installed in the water inlet line at the time of installation Maintain inlet water pressure above 35 psig 241 kPA and below 140 psig 965 kPa for proper operation 5 Place the freezer in the final location and level by adjusting the legs or casters so that it is level side to side and the front is approximately inch 6 mm lower than the rear to allow proper drainage...

Page 12: ...ing warranty and service requests 99T RMT Width in cm 24 61 Height in cm 68 173 Depth in cm 30 5 77 5 Weight lbs kg 690 313 Compressor Cylinder 2 HP 12000 BTUH 1 5 kw Motor 3 8 kw Cooling Compressor Cabinet 1 6 HP 1200 BTUH 125w Motor 351w Cooling Beater Motor 2 HP 1 5 kw Refrigerant Main System 404a Refrigerant Cabinet System R134a Charge Main System 3 75 lb 1 7 kg Charge Cabinet System 0 50 lb 0...

Page 13: ...9T RMT Soft Serve Twist Freezer The item numbers encircled correspond with the callout numbers in figure 3 1 3 4 Installation Date Fill in the date of installation and the name address and phone number of the installer in the space provided below This information will be needed when ordering parts or service for the 99T RMT Freezer Date of installation __________________________________ Installed ...

Page 14: ...ELECTRO FREEZE Soft Serve Model 99T RMT 6 184621 4 Part Names and Functions Figure 4 1 Head Assembly ...

Page 15: ... 1 HEAD Encloses the freezing cylinder and provides an opening for product to be dispensed 2 O RING PLUNGER Seals the plunger in the head Must be lubricated to seal and slide properly 3 O RING HEAD Seals the head to the freezing cylinder Must be lubricated 4 PLUNGER SIDE Seals the product opening in the dispense head when closed Allows product to flow when open 5 O RING PLUG Seals the air bleed pl...

Page 16: ...ELECTRO FREEZE Soft Serve Model 99T RMT 8 184621 Figure 4 2 Beater Shaft Assembly 4 Part Names and Functions continued ...

Page 17: ...DER Holds the beater in place at the front of the cylinder Must lubricate center of bushing 2 SHAFT BEATER Rotates in the freezing cylinder blending air and ejecting product 3 BLADE SCRAPER Scrapes the frozen product from the freezing cylinder SEAL ASSY SHAFT Seals the opening between the freezing cylinder and the beater shaft Consists of the following 4 O RING SEAL 5 WASHER SHAFT SEAL BUSHING 6 S...

Page 18: ...ELECTRO FREEZE Soft Serve Model 99T RMT 10 184621 4 Part Names and Functions continued Figure 4 3 Mix Transfer System MTS ...

Page 19: ...be into air mix port 17 O RING Seals the mix tube in the air mix port 1 SUPPORT ROLLER BEARING Holds roller assembly in place 2 SHOE ROLLER Provides an opening to insert the mix transer hose Squeezes transfer hose against rollers 3 ROLLER ASSEMBLY COMPLETE Squeezes mix air through tubing to freezing cylinder 4 KNOB HAND Locks roller shoe in positon 5 CLAMP SHOE Swings hand knob into position over ...

Page 20: ...cleaning and sanitizing operations b OFF center In this posi tion the beater motor and refrigeration system will not operate Important Do not use the AUTO position with water or sanitizer in the cylinder the freezer will be damaged c AUTO right This position activates both the beater motor and the refrigeration unit This is the normal operating position 5 1 Selector Switch 1 The following paragrap...

Page 21: ... 3 minutes Use the timer for for quick start ups or fast recovery when dispensing large portions Important Excessive use of the timer causes freeze up and damage to the freezer This two position switch controls the operation of the MTS located in the refrigerated mix storage cabinet a MIX ON left This position is the normal operating mode This position is for priming the cylinder cleaning and day ...

Page 22: ...If the overload trips frequently your freezer should be checked for proper product temperature overrun and voltage Contact your Electro Freeze Distributor Important If proper mix level is not maintained a freeze up may occur and cause damage to the freezer Important If using a Bag in box mix system add mix immediately w en the light comes on When flashing this light indicates the mix in the mix co...

Page 23: ...the must be installed in the mix tank with cord attached and plugged into the receptacle located in the back of the cabinet wall 5 8 Probe ADD MIX See Figure 5 2 5 9 Thermometer Cabinet See Figure 5 2 This thermometer is used to monitor the tempera ture in the mix cabinet When the cabinet switch is in the ON position the thermometer should be green which indicates the temperature is be tween 35º t...

Page 24: ...and sanitized daily to ensure the best possible product quality and freezer operation Persons assembling cleaning or sanitiz ing the freezer must first wash and sanitize hands and forearms with an approved sanitizer Safety Information This freezer uses pressure to assure consistent product quality It is important for your safety that the freezer is depres surized slowly and completely whenever the...

Page 25: ...lso use to clean the disassembled shaft seal and the head bushing 5 BRUSH 1 4 inch diameter with an overall length of 18 1 2 inches used to clean the air meter hose the small hole in the back of the dispense head and small parts 6 TOOL O RING REMOVAL aids in removing o rings from the spigot head air bleed plug and shaft seal 7 LUBRICANT Petrol Gel approved lubricant for moving parts and o rings 8 ...

Page 26: ...or cleaning Failure to do so could create a health hazard 1 If there is product in the freezer refer to Section 9 Closing Procedures 9 2 Draining Product 2 Remove the plunger rods 7 figure 6 2 by lifting up and swinging the bottom out and down Remove hand knobs 11 and pull the dispensing head 1 straight out 3 Remove the bushings and beater shafts from the cylinders 4 Remove scraper blades and shaf...

Page 27: ...ers on the shaft seal assemblies 10 Remove mix tanks covers and low mix probes Figure 6 3 Shaft Seal Figure 6 4 MTS Figure 6 5 MTS Hose Assembly 11 Remove MTS cover 12 Remove MTS hose assemblies from the Mix Transfer Systems as follows figure 6 4 a loosen the hand knob b swing back the shoe clamp c swing open the roller shoe d loosen the clamp on braided hose e pull tube off cylinder inlet and sli...

Page 28: ...ctions explained in this section are procedures to remove bacteria and maintain a clean sanitary freezer The freezer must be disas sembled washed and sanitized accord ing to the instructions in this manual Always sanitize before start up to ensure the best possible cleanliness NOTE It is your responsibility to be aware of and conform to the require ments for meeting all federal state and local law...

Page 29: ...air dry after sanitizing 4 Using a warm dish detergent solution thoroughly brush the mix feed tubes from the refrigerated cabinet to the cylinders as shown in figure 6 9 the inside of the cylinders including the back wall and the inside of the drain tube as shown in figure 6 10 Then rinse with clear water and brush with sanitizing solution 5 Remove the drip tray and insert Wash in a warm dish dete...

Page 30: ... off of the clamp arm See figure 6 11 2 Carry to the sink wash in mild detergent with the brush provided and dry thoroughly 3 Brush in between rollers Flush clean with water bottle Important Do not let shoe sit in sanitizing solution or water Corrosion will occur in bore 4 Lubricate the shoe pivot arm and the swing clamp arm with food grade lubricant such as Petrol Gel 5 Reassemble the shoe and O ...

Page 31: ...on the bushing see figure 7 1 Apply a light amount of approved sanitary lubricant such as Petrol Gel to the O ring and the face of the plastic washer opposite the bell portion of the seal Do not allow any lubricant to come into contact with the bell shaped rubber portion of the seals 3 Install the shaft seal over the rear of the beater shaft with the bell shaped portion facing the rear as shown in...

Page 32: ...surface of each cylinder bushing and place one on the end of each beater shaft Important ALWAYS make sure the head bushing is positioned in the head properly Operating the freezer with a missing or badly worn bushing will damage the beater dispense head and cylin der Important Excessive force will damage the head Do not use tools to tighten 11 Install the dispensing head onto the freezer by aligni...

Page 33: ...slide the mix tranfer hose onto the port Then slide a clamp over the hose to secure it to the port Finger tighten only The thumbscrew must lie parallel to the mix air inlet port 14 Slide another clamp over the mix transfer hose and connect to the barbed end of the braided hose Tighten the clamp Finger tighten only The thumb screw must lay horizontal as shown in figure 7 6 15 Slide the air tube ove...

Page 34: ...embly making sure the locating line is facing out The line should be in the same position at the inlet and outlet guides of the roller bearing support as shown in figure 7 7 Figure 7 7 MTS ROLLER BEARING SUPPORT 21 Swing the shoe over hose and tighten the swing clamp hand knob in place until it bottoms out and will not turn any further 22 Insert the air tube into the retainer in the back of the ca...

Page 35: ...ELECTRO FREEZE Soft Serve Model 99T RMT 184621 27 7 Assembly continued Figure 7 8 MTS ROLLER BEARING SUPPORT TANK ...

Page 36: ...or meeting all local state and federal laws concerning the frequency of cleaning and sanitizing the freezer 1 Wash and sanitize your hands and forearms 8 1 Sanitizing Instructions 2 Prepare 2 gallons 7 5 liters of sanitizing solution in each mix container Sanitizing solution must be mixed according to manufacturer s instructions to yield 100 PPM available chlorine solution example Stera Sheen Gree...

Page 37: ...rs to run for 5 minutes At this time check for leaks around the head drain tube clamps and MTS Open and close the plungers a few times during this period to sanitize the plunger opening and o rings 11 Drain the solution from the cylinders by slowly pulling down on the dispense handles NOTE Some sanitizer will remain in hoses and cylinders 12 Leave the handles down and turn the SELECTOR switches to...

Page 38: ...rve 1 Wash and sanitize your hands and forearms with an approved sanitizer 2 Holding the top 6 inch portion only insert the pickup tubes into the sanitized mix tanks through the small hole in the rear covers and set tanks in the cabinet 3 Fill the mix tanks with mix and install the front covers 4 Insert the sanitized mix probes through the large hole in the rear cover and connect the probe cords t...

Page 39: ...UTO 1 Figure 9 1 and the cabinet switch ON 4 3 Turn the MTS switches to the OFF 3 position 4 Turn the DAY NIGHT switches to NIGHT 2 and let the machine cycle 5 Remove serrated nozzles and clean the drip tray assembly and all soiled surfaces with soap and water Use sanitizing solution in spray bottle and brush to clean the bottom of the plunger openings 6 To start the machine after using the NIGHT ...

Page 40: ...sanitized container 5 Pour the mix into a clean sani tized container and store in a cooler or refrigerator 9 2 Draining Product 6 Very slowly dispense the semi frozen product until it quits dispensing Use this product for making pints quarts and or other novelties 7 Close plungers Turn CABINET and MTS switches to the OFF position Place the pickup tubes into a container of cold water turn MTS switc...

Page 41: ...x Place the MTS switches in the ON position When the sanitizing solution flows out the air bleed plugs close the plugs and allow cylin ders to pressurize Important DO NOT use the AUTO position with sanitizer in the cylinder The freezer will be damaged 14 Place the SELECTOR switches in the CLEAN position and allow the beaters to run for 5 minutes 15 Slowly open the plungers and allow the MTS to pus...

Page 42: ...run perform the following steps a Place an empty pint container on the scale and adjust your scale to zero b Remove container from scale and fill with liquid product to the top Weigh container and record c Replace liquid product with frozen product being sure to leave no voids or air spaces in the container d Strike off the excess product so it is even with the top of the container and measure the...

Page 43: ...nough to dispense at least one full cylinder of product you will have the overrun that the machine will hold the remainder of the day Contact your mix supplier for the recommended amount of overrun for each product used 10 3 Rerun 4 Once a week run the mix as low as possible and discard after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts NO...

Page 44: ... bacteria growth remove all O rings when cleaning Failure to do so could create a health hazard 2 Clean the cylinder cylinder inlet tubes and drain tube with the appropriate brushes 3 When cleaning inspect all O rings seals and hoses Replace any O ring seal or hose that is worn torn or loose fitting 4 Wipe all exterior surfaces of the freezer to remove any splattered mix 5 Check overrun and temper...

Page 45: ...itizer f Wipe all surfaces with a clean dry cloth g Remove and clean roller shoe See figure 11 1 Figure 11 1 CAUTION To avoid electrical shock or contact with moving parts make sure all switches are in the OFF position and that the main power supply is disconnected Some freezers have more than one disconnect switch 1 Clean the Mix Transfer System Important If the transfer hose is assembled im prop...

Page 46: ... disconnect the main power supply 7 If the drive shaft coupling is turning or you are unable to determine whether or not the shaft is turning turn the switch to the OFF position discon nect the main power supply and contact your Electro Freeze distributor for ser vice DO NOT place the freezer in service until the problem has been fixed B Water Condenser Check the outlet water temperature of water ...

Page 47: ...o the OFF position disconnect the main power supply and contact your Electro Freeze Distributor for service DO NOT place the freezer in service until the problem has been corrected D Replace the Mix Transfer Hose CAUTION Make sure the freezer is depressurized before proceeding CAUTION To avoid electrical shock or contact with moving parts make sure all switches are in the OFF position and that the...

Page 48: ... for service to replace drive belts and lubricate fan motor as needed 2 Call your Electro Freeze Distributor to clean the inside of the freezer including base side panels condenser etc 3 Call your Electro Freeze Distributor to check water cooled condensers and flush clean to remove scale and deposits if necessary SEMI ANNUALLY 1 Have the condenser fan motor checked by your Electro Freeze Distribu ...

Page 49: ...arm mild detergent solution Rinse in clear water and air dry all parts thoroughly 3 Store the loose parts such as the head assembly beater assem bly and MTS parts in a safe dry place 4 Do not lay heavy objects on the plastic or rubber parts 5 Cover the freezer and all loose parts to protect them from dust or other elements that could contaminate them while in storage Place the freezer in a dry loc...

Page 50: ...2 Troubleshooting Tables CAUTION All maintenance adjustments must be done by an Electro Freeze Distributor or authorized ser vice technician Important Some refrigerants are hazardous to the earth s atmosphere To protect our environment use a refrigerant recovery recycling unit when removing refrigerant from the system CAUTION To avoid electrical shock or contact with moving parts make sure all swi...

Page 51: ...er is connected to a separate circuit independent from any other electrical equipment Have technician check fuse or breaker size and check for low voltage if not within 10 of nameplate rating call power company 3 Beater motor out on overload 3 Press overload reset button Check product temperature Note cabinet will continue to cool 4 Off on high pressure cut out or low pressure cut out control 4 Co...

Page 52: ... Plunger switch electrically or mechanically stuck closed Unit runs all the time 3 Contact your Electro Freeze Distributor for service 4 Component failure 4 Contact your Electro Freeze Distributor for service 5 Low suction pressure refrigeration system 5 Contact your Electro Freeze Distributor for service Dispensed product too hard 6 Dispensed speed set to slow 6 Contact your Electro Freeze Distri...

Page 53: ...ion pressure too low 7 Contact your Electro Freeze Distributor for service Freezer runs continually and product continues to get colder 8 Mechanical timer stuck or faulty 8 Contact your Electro Freeze Distributor for service 1 Worn scraper blade 1 Replace scraper blade 2 Dirty or blocked condenser restricted air or water flow high ambient temperature 2 Have condenser cleaned by your Electro Freeze...

Page 54: ...eze Distributor for service Compressor does not operate or operates improperly 4 Disconnected or broken wire in switch or capacitor relay box 4 Contact your Electro Freeze Distributor for service 1 Head assembly is not installed 1 Install head assembly 2 Magnetic head switch defective 2 Contact your Electro Freeze Distributor for service 3 Loose connection in control circuit 3 Contact your Electro...

Page 55: ...ch defective 3 Contact your Electro Freeze Distributor for service 4 Door switch defective 4 Contact your Electro Freeze Distributor for service 5 Cabinet compressor defective 5 Contact your Electro Freeze Distributor for service Cabinet too warm above 41 F 5 C 6 Cabinet refrigeration system problem 6 Contact your Electro Freeze Distributor for service 1 Plunger switch es defective or out of adjus...

Page 56: ...butor for service 4 High discharge pressure 4 See Discharge pressure too high this section Compressor will not start hums intermittently cycling on overload 5 Defective compressor 5 Contact your Electro Freeze Distributor for service 1 Low line voltage 1 Ask power company to increase voltage to not less than 10 below nameplate rating or install transformer 2 Improperly wired 2 Contact your Electro...

Page 57: ...t your Electro Freeze Distributor for service 1 Water hose kinked or pinched water cooled models 1 Move freezer and adjust hose so it is not pinched or kinked 2 Water turned off or defective water regulating valve water cooled models 2 Turn on water or contact your Electro Freeze Distributor for service 3 Restricted water cooled condenser water cooled models 3 Contact your Electro Freeze Distribut...

Page 58: ...talled 4 Install hose 1 Hose broken 1 Replace hose 2 Pressure switch stuck in closed position 2 Contact your Electro Freeze Distributor for service MTS will not shut off 3 MTS relay defective 3 Contact your Electro Freeze Distributor for service 1 MTS handle not closed 1 Close slide and lock inplace 2 Hose not installed properly 2 Check position reinstall 3 Slide switch defective 3 Contact your El...

Page 59: ...ir meter plugged 1 Clean or replace air meter No air overrun 2 Air tube pinched 2 Replace tube 1 Swing Clamp knob loose 1 Tighten 2 Transfer hose worn 2 Replace hose Mix shoots out air meter 3 MTS pressure too high 3 Contact your Electro Freeze Distributor for service 1 MTS pressure too low 1 Contact your Electro Freeze Distributor for service 2 Pr oduct too cold 2 Check product temperature should...

Page 60: ...Replacement Parts Manual with Illustrations H C Duke Son Inc P N 184621 01 May 2009 Printed in U S A FREEDOM 360 Series Soft Serve Twist Freezer Model 99T RMT 184621 01 5 09 ...

Page 61: ...der through your local authorized Electro Freeze Distributor Name ________________________ Address _______________________ ______________________________ Phone ________________________ If you require any further assistance contact H C Duke Son Inc Electro Freeze as follows Phone 309 755 4553 800 755 4545 FAX 309 755 9858 E mail service hcduke com Table of Contents ILLUSTRATIONS Figure 1 Head Assem...

Page 62: ...4 Plunger Side Self Dispense 5 HC160610 O Ring Air Plug 6 HC138149 Plug Air Bleed 7 HC116089 Push Rod Assy Plunger Switch 8 HC138009 Plunger Dispense Center 9 HC160269 Pin Handle 10 HC110007 Handle Assy Dispense Side includes HC162629 Knob Ball 3 8 16 THD Black 1 1 HC162625 Knob Hand 12 HC114808 Handle Assy Dispense Center includes HC162629 Knob Ball 3 8 16 THD Black 13 HC196185 Nozzle Serrated In...

Page 63: ...s will void warranty Item Part No Description 1 HC196085 Bushing Cylinder 2 HC113467 Shaft Assy Beater 3 HC134966 Blade Scraper 4 HC160500 O ring Seal 5 HC133098 Washer Shaft Seal 6 HC160557 Seal Beater Shaft Items 4 5 6 can be ordered together as HC111875 Seal Assy Shaft orAlternate HC160567 Seal Shaft 1 piece Figure 2 Beater Shaft Assembly ...

Page 64: ...ided 21 Meter Air order by meter number and designate black or white 22 HC160628 O ring Swing Clamp 23 HC160612 O ring Roller Shoe Not Shown HC162006 Plug Button Flush Type Item Part No Description 1 HC117443 01 Shroud Assy Evaporator HC150532 Cord Assy Male Plug HC151105 Fan Intake Cabinet HC151076 Guard Fan Open HC150509 Switch Door Push Button HC161004 Thermometer Barrel 1A HC155111 Coil Evapor...

Page 65: ...CTRO FREEZE Soft Serve Model 99T RMT 4 184621 01 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty Figure 4 Mix Transfer System RMT sheet 1 of 2 ...

Page 66: ...at 6 Brass 11 HC162622 Knob Hand 12 HC138798 Clamp Shoe Swing 13 HC138799 Arm Swing Clamp 14 HC160338 Pin Dowel 1 4 DIA x 3 4 SST 15 HC119023 Cover Assy RMT CAB includes HC165246 Decal Warning Pressurized HC138889 Knob Cover RMT HC138890 Lanyard Wire HC160508 Sleeve Cable Stop 3 64 16 HC138890 Lanyard Wire 17 HC138889 Knob Cover RMT 18 HC160508 Sleeve Cable Stop 3 64 19 HC160465 Screw HXHC 1 4 20 ...

Page 67: ...Line 2 HC199032 01 Duckbill Inlet RM MTS Valve 3 HC118765 Port Assy Inlet Mix Air 4 HC138170 02 Tube Air 7 1 2 in Hose 5 Meter Air Order by meter number 6 HC116065 Clamp Assy Soft Hose 5 8 7 HC116094 Hose Assy Mix Braided 8 HC199033 Boot Mix Tube Seal 9 HC160502 O ring 10 HC162324 Clip Tube Retainer 11 HC118836 Tube Assy Mix Inlet Can be ordered as an assembly HC118842 Tube Assy Pickup Figure 5 MT...

Page 68: ...tem Part No Description 1 HC114174 Guide Assy Push Rod 2 HC140701 Plate Switch 3 HC150477 Switch Roller ActuatorSPDT Sides or HC150478 Switch Roller ActuatorDPDT Center 4 HC159965 Screw HXHM 1 4 20 x 2 1 2 ZN 5 HC160104 Nut HEX 1 4 20 ZN 6 HC160381 Screw SKHC 6 32x 1 BKOX 7 HC160393 Washer Flat 6 Brass 8 HC162323 Spring Compression MW ZN Side Assembly HC114176 01 Center Assembly HC114178 01 ...

Page 69: ...del 99T RMT 8 184621 01 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty Detailed Drawing of MOVAssembly Figure 7 Switch Box sheet 1 of 2 Item 5A and 7A MOV Assy 116188 ...

Page 70: ... coil only not shown 10 HC150208 Timer 12 Sec Delay on Break Compressor 1 1 HC150252 01 Timer 5 45 Delay on Break 230v behind cont actor 12 HC120361 Relay Assy Overload T1 7 2 10A includes HC150063 Adaptor Overload Din Rail T1 HC150064 Adaptor Reset Treaded T1 HC150061 Relay Overload T1 7 2 10A 13 HC150155 Contactor IEC 23A 208 230v C Beater Motor 13A HC150156 Coil A B 208 230v Replacement coil on...

Page 71: ...ll void warranty Hardware for Panels Panel Screw Nut Speed Spacer Nut Speed on Frame Dispense HC160076 H C159132 n a n a Front HC160076 H C159132 n a HC159067 Rear HC160048 H C160114 H C138456 n a Side HC159219 H C160114 H C138456 n a Top H C160305 n a n a n a Trimstrip H C160076 n a n a n a n a Not Applicable Figure 8 Panel Assembly sheet 1 of 2 ...

Page 72: ...39194 Panel Dispense or HC139194 01 Panel Dispense Carvel Schlotzsky s not shown 7A HC150538 Light Pilot White Carvel Schlotzsky s not shown 8 HC150540 Light Indicator Low Mix 9 HC196107 Tray Drip 24 Black 9A HC117447 Insert Assy DripTray includes HC199030 Bumper Rubber 10 HC162045 Hinge Pivot 1 3 8 Top LH includes HC162052 Spring LH 11 HC162046 Hinge Pivot 1 3 8 Bottom LH 12 HC114260 01 Door Assy...

Page 73: ...ELECTRO FREEZE Soft Serve Model 99T RMT 12 184621 01 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty Figure 9 Assembly Views sheet 1 of 2 ...

Page 74: ...5w Enclosed AC 22 HC139131 Bracket Fan Motor 23 HC159018 Blade Fan 10 32 AC 24 HC139123 Bracket Condenser Mtg 25 HC116566 Shroud Assy Condenser 26 HC155498 Drier Filter w Access 27 HC155459 Glass Sight 28 HC155141 Condenser Air AC 29 HC120446 Condenser Assy CAB Comp includes shroud hardware HC155139 Condenser Air 8x8 HC140662 Bracket Cond Mtg HC151017 Motor Fan 5 Watt HC140520 Bracket Fan Mtr HC15...

Page 75: ...HCD920 1 ea req HC153072 Kit Gasket Gear Reducer 5 1 1 ea req HC111780 Coupling Assy 7 8 Drive 1 ea req HC158063 Oil Special Gear Lube 460 P AG per quart A is left side when facing front of freezer B is right side when facing front of freezer Note To order oil always verify type of oil from the tag located on the gear reducer Improper oil usuage will cause failure and void of warranty NOTE Model H...

Page 76: ...oved parts will void warranty Figure 11 Mix Feed Seal Assembly Item Part No Description 1 HC160320 Screw SKHC 10 24 x 1 3 4 SST 2 HC160166 Washer Lock 10 SST 3 HC160556 Gasket Mix Joint 4 HC139351 Collar Alignment 5 HC140352 Tube Mix Feed Clamp 6 HC139352 Clamp Ring Threaded 7 HC160312 Ring Retaining 5 8 Ext SST 8 HC139353 Clamp Ring ...

Page 77: ...Dia 30 Overall Length HC158026 Brush 1 Dia 12 Long HC162105 Caster 1 1 4 ST PT w Brake HC162106 Caster 1 1 4 ST PT w o Brake HC184244 Chart O ring Laminated HC158051 Cup Overrun Measuring 1 pint Use with P N HC158049 Scale HC184881 01 DVD Training RMT SS EF HC158012 Handle Brush Fiberglass Cylinder Use with Brush HC158009 HC118747 Kit RMT EF Redline HC118897 Kit O ring HC112978 Leg Assy 6 inch Set...

Page 78: ...ELECTRO FREEZE Soft Serve Model 99T RMT 184621 01 17 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty ...

Page 79: ..._________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ ________________________...

Page 80: ...ELECTRO FREEZE Soft Serve Model 99T RMT 184621 01 19 Use only original or authorized replacement parts with this freezer Use of unapproved parts will void warranty ...

Page 81: ..._________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ __________________________________ ________________________...

Page 82: ...duct Dispense as much frozen product as possible 4 Pour 2 gallons of cool water into each mix cont ainer allowing the cylinders to fill with water 5 Open plungers to drain mix and water Repeat step 4 until water is clear 6 Prepare and pour 2 gallons of warm sanitizing solution of 100ppm available chlorine in cont ainer 7 Open air bleed and fill each cylinder with sanitizer Close air bleed Place se...

Page 83: ...ners with mix and install the front covers 4 Insert the low mix probes through the large hole in the rear cover and connect the probe cords to the probes and to the back of the cabinet 5 Turn the cabinet switch to ON and close the cabinet door 6 Place an empty container under the dispensing head on the drip tray Problem Contact your local authorized distributor or the freezer manufacturer Electro ...

Page 84: ...t Condenser HC159032 1 C2N 1028 Blade Fan 10 Dia 32 AC HC159018 2 C2N 1028 Blade Scraper HC134966 4 E2O 1456 Blade Scraper C2O E2O 1456 Order by Freezer Serial No Blade Scraper Front Short HC138086 2 C2N 1028 B2O Blade Scraper Rear Long HC138839 2 C2N 1028 B2O Block Insulation MTS HC165524 4 C2N 1028 Bottle Wash 500ML Plunger and MTS HC196103 1 C2N 1028 Boot Mix Tube Seal HC199033 2 C2N 1028 Brack...

Page 85: ...98 2 C2N 1028 Button Overload ResetAdaptor SeeRelay Assy Overload Button Reset Reset Lever HC159036 2 C2N 1028 Cap Access Valve Bristol Compressor HC155574 1 C2N 1028 Capacitor Run S tart 1 Phase Beater Motor SeeMotors Capacitor Run Start 1 Phase Compressor SeeCompressor Caster 1 1 4 ST PT with Brake HC162105 2 C2N 1028 Caster 1 1 4 ST PT without Brake HC162106 2 C2N 1028 Centrifugal Switch For Mo...

Page 86: ...cess Valve HC155574 1 C2N 1028 Compressor Assy Bristol L63A1 13BBCA 1 Phase includes compressor and HC119548 1 C2N 1028 Capacitor Run HC151463 1 C2N 1028 Capacitor Start HC151436 1 C2N 1028 Relayompressor Start HC141462 1 C2N 1028 Drier Filter 16 cu in HC155054 1 C2N 1028 Valve Access HC155419 1 C2N 1028 Cap Access Valve HC155574 1 C2N 1028 Compressor Kit Cabinet Compressor includes compressor and...

Page 87: ... 1 Pint use withP N HC158049 scale HC158051 C2N 1028 Cup Beater Shaft Seal HC160557 2 C2N 1028 Cut Out High Pressure 134a Cabinet HC155704 1 C2N 1028 Cut Out High Pressure Kit 155450 404a AC HC120494 1 C2N 1028 Cut Out High Pressure Kit 155702 404a WC HC120495 1 C2N 1028 Cut Out Low Pressure Kit 155701 404a HC120496 1 C2N 1028 Cylinder Assy Complete HC118837 1 C2N 1028 Decal 6 AirFlow HC165119 1 C...

Page 88: ...C114260 01 1 C2N 1028 Drier Filter 16 cu in HC155054 1 C2N 1028 Drier Filter w Access Cabinet Compressor HC155498 1 C2N 1028 Duckbill Inlet RM MTS Valve HC199032 01 2 C2N 1028 DVD Training RMTSS EF HC184881 01 1 C2N 1028 Faceplate Assy MTS HC118764 2 C2N 1028 Fan Intake 230v Evaporator Motor HC151105 1 C2N 1028 Gasket Kit Gear Reducer 5 1 HC153072 2 C2N 1028 Gasket Magnetic V Groove Door HC160563 ...

Page 89: ...8 B2O Pin Handle HC160269 1 C2N 1028 B2O Plug Air Bleed Relief HC138149 2 C2N 1028 B2O Plunger Center Dispense HC138009 1 C2N 1028 B2O Plunger Side Self Dispense HC137174 2 C2N 1028 B2O O ring Head HC159309 2 C2N 1028 B2O O ring Plug HC160610 4 C2N 1028 B2O O ring Plunger HC160501 7 C2N 1028 Head Assy Dispense C2O E2O 1456 Order by Freezer Serial No Head Assy Dispense Complete HC120013 1 E2O 1456 ...

Page 90: ...d HC120299 1 C2N 1028 Capacitor Start HC150942 1 C2N 1028 Drier Filter w Access HC155498 1 C2N 1028 Relay Compressor Start HC151473 1 C2N 1028 Kit Cover Switch RMT HC118894 8 C2N 1028 Kit Dispense Head Switch HC116410 1 C2N 1028 Kit Gasket Gear Reducer 5 1 HC153072 2 C2N 1028 Kit Gearmotor ReplacementModel RMT HC119918 2 C2N 1028 Kit O ring HC118897 C2N 1028 Kit Pressure Switch Field Repl 30 psi H...

Page 91: ... 1028 Meter Air Order by Meter Number Designate Black or White Mix Container See Tank Mix Motor Kit Motor Capacitor 2 HP 208 230 1 60 1 Phase Beater Motor Franklin Ele HC1201007109 motor HC119816 1 C2N 1028 A2O Capacitor Motor Start HC150294 2 C2N 1028 A2O Capacitor Run HC150244 1 C2N 1028 A2O Motor 208 230 460 3 60 2HP 3 Phase Beater Motor HC151052 2 C2N 1028 A2O Motor Kit Motor Capacitor2 HP 208...

Page 92: ...1028 Nut Hex 3 8 16 sst MTS HC155927 4 C2N 1028 Nut HXSF 1 4 40 SST MTS HC159933 6 C2N 1028 Nut Lock Conduit 1 1 4 Casters HC150736 4 C2N 1028 Nut Speed 10 24 025 064 Dispense and FrontPanels HC159132 8 C2N 1028 Nut Speed 10 24 100 125 Frame HC159067 8 C2N 1028 Nut Speed 1 4 20 Rear and Side Panels HC160114 18 C2N 1028 O Ring Beater Shaft Seal HC160500 2 C2N 1028 O Ring Head HC159309 1 C2N 1028 O ...

Page 93: ...y Pickup Pin Dowel 1 4 Dia x 3 4 SST MTS RMT HC160338 2 C2N 1028 Pin Handle HC160269 1 C2N 1028 Plate Back MTS HC139746 2 C2N 1028 Plate Switch SwitchAssemblies HC140701 3 C2N 1028 Plug Air Bleed HC138149 2 C2N 1028 Plug Button FlushType HC162006 4 C2N 1028 Plunger Dispense Center HC138009 1 C2N 1028 Plunger Side Self Dispense HC137174 2 C2N 1028 Port Assy Inlet Mix Air HC118765 1 C2N 1028 Probe A...

Page 94: ...2 H2N 3211 Adaptor Overload Din Rail T1 HC150063 2 H2N 3211 Adaptor Reset Threaded T1 HC150064 2 H2N 3211 Relay Overload T1 7 2 10A HC150061 2 H2N 3211 Relay Compressor Start 1 Phase Bristol Compressor HC151462 1 C2N 1028 Relay Compressor Start Cabinet Compressor HC151473 1 C2N 1028 Relay Flange Base WCover 3PDT HC150380 2 C2N 1028 Relay Flange Base WCover DPDT HC150381 3 C2N 1028 Ring Retaining 5...

Page 95: ...imstrip HC160076 16 C2N 1028 Screw TRPM 10 24 x 3 8 SST Top Panel HC160305 4 C2N 1028 Screw TRPM 1 4 x 20 x 1 2 SST Rear Panel HC160048 6 C2N 1028 Screw TRPM 1 4 x 20 x 1 SST Side Panel HC159219 12 C2N 1028 Seal Assy Shaft 3 pc HC111875 2 C2N 1028 O Ring HC160500 2 C2N 1028 Seal Beater Shaft Cup HC160557 2 C2N 1028 Washer Shaft Seal Bushing HC133098 2 C2N 1028 Seal Shaft 1 pc OCB HC160567 2 C2N 10...

Page 96: ...6 1 C2N 1028 Sleeve Cable Stop 3 64 MTS RMT Cover HC160508 4 C2N 1028 Socket Octal T erminal Switch Box HC150119 2 C2N 1028 Spacer Motor MTS RMT HC138793 8 C2N 1028 Spacer Panel HC138456 18 C2N 1028 Spacer Swing Arm MTS RMT HC138800 4 C2N 1028 Spring Compression Plunger Switch HC162323 3 C2N 1028 Spring Pivot Hinge LH HC162052 1 C2N 1028 Strip Terminal HC150795 2 C2N 1028 Strip Terminal HC150759 1...

Page 97: ...235 2 C2N 1028 Switch Toggle SPST Cabinet Switch Box HC159235 1 C2N 1028 Tank Mix 5 Gal 8 9 16 wide x 14 1 16 deep HC196255 2 C2N 1028 Thermometer Barrel Cabinet HC161004 1 C2N 1028 Thermostat Kit CAB Cabinet HC118813 1 C2N 1028 Thermostat Retainer Kit Day and Night HC119989 4 C2N 1028 Timer 5 60 Delay on Break Switch Box HC150252 01 2 C2N 1028 Timer 12 Sec Delay on Break Switch Box HC150208 2 C2N...

Page 98: ... 1028 Tubing 375 x 500 OD HC196068 1 C2N 1028 Valve Access Bristol Compressor HC155419 1 C2N 1028 Valve Check 5 8 ODF Sweat Refrigeration HC155487 2 C2N 1028 Valve Duckbill Inlet RM MTS HC199032 01 2 C2N 1028 Valve Expansion Automatic Cylinder HC155490 2 C2N 1028 Valve Thermostatic Expansion Cabinet HC155399 1 C2N 1028 Valve Solenoid HC155421 3 C2N 1028 Valve Solenoid Kit HC155434 C2N 1028 Valve A...

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