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Eaton Green Motion Building, Installation Manual

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19

GREEN MOTION BUILDING INSTALLATION MANUAL

  MN191028EN

 

 January 2022  www.eaton.com

00

Title

Figure 8 .   Overview of power supply terminal block inside the Green Motion Building EV charger with connected 

phase (L1, L2, L3), neutral (N) and earth (PE) wires

L1 PE N

L2 L3

Summary of Contents for Green Motion Building

Page 1: ...Green Motion Building Installation manual Green Motion Building EV Charger ...

Page 2: ...ULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or other w...

Page 3: ...2 Right and left views 9 3 3 Bottom view 10 3 4 Types of connectors 10 4 RELEVANT INFORMATION PRIOR TO THE INSTALLATION 11 4 1 Tools required for the installation 11 4 2 Checking the box contents 11 4 3 Dimensions and weight 11 4 4 Lifting transportation and unloading instructions 12 4 5 Unpacking 12 5 MOUNTING AND INSTALLATION 13 5 1 Positioning the Green Motion Building EV charger 13 5 2 Mountin...

Page 4: ...eters 34 8 2 2 Static load balancing 34 8 2 3 Dynamic load balancing 35 8 3 Phase balancing 36 9 COMMISSIONING 38 9 1 Switching on the Green Motion Building EV charger 38 9 2 LED indicator 39 9 3 Removing the plug 40 10 MAINTENANCE 40 10 1 How to open close the housing of the Green Motion Building EV charger 41 10 2 How to access the Control unit CU 42 10 3 Uninstall 44 10 4 EV charger updates 44 ...

Page 5: ...ble parts inside the equipment Failure to observe the above will void the provided product guarantee and Eaton cannot be held legally accountable The contents of this manual are the copyright of Eaton and may not be copied reproduced or redistributed in whole or in part without Eaton s prior written permission While every care has been taken to ensure the accuracy of the information contained in t...

Page 6: ...socket T2 or T2S or Type E Type of cables Straight Simultaneous charging 1 Environmental Operating temperature 25 C to 45 C Altitude Up to 2000 m Installation Wall mounted indoor or outdoor Humidity 95 relative humidity Mechanical Mounting method Wall mounted Floor mounted column optional Dimensions W x H x D in mm 285 5 x 264 x 116 Weight without cables 3 kg Cable length 5 metres Standards Confor...

Page 7: ...tor DC Direct current DHCP Dynamic Host Configuration Protocol EMC Electromagnetic compatibility EMI Electromagnetic interference EV Electric vehicle FW Firmware GND Ground HW Hardware IEC International Electrotechnical Commission IP Internet Protocol LAN Local area network LCD Liquid crystal display LED Light emitting diode N Neutral NAT Network address translation OV Over voltage PAT Port Addres...

Page 8: ... the personal protective equipment required by the laws of the country of destination and anything else provided by their employer The unit must not be subjected to any type of modification Eaton declines any responsibility if the rules for correct installation are not respected and is not responsible for the system upstream or downstream of the equipment it supplies The exclusion of protective de...

Page 9: ...intended use The responsibilities deriving from the commercial components are delegated to the respective manufacturers Avoid touching the equipment enclosure during the equipment operation The equipment enclosure could overheat during its operation After switching off the equipment the surface of the equipment could still be hot In the event of fire CO2 foam extinguishers must be used and self va...

Page 10: ...isks Risk assessment Recommended solution Noise pollution caused by installations in unsuitable environments or where professionals work on a regular basis Reassess the installation environment or site Unsuitable ventilation in the location causing equipment to overheat and the discomfort of people who are on the site Restore adequate ambient conditions and ventilate the site Protection from the e...

Page 11: ... show different views of the Green Motion Building AC EV charger 3 General description 3 1 Front and back views Figure 1 Front and back views of the Green Motion Building EV charger Tag Description 1 Housing 2 LED status indicator 3 Type 2 plug holder 4 RFID reader 285 5 mm 11 2 inch 264 mm 10 3 inch 1 2 3 RFID 4 ...

Page 12: ...8 GREEN MOTION BUILDING INSTALLATION MANUAL MN191028EN January 2022 www eaton com 00 Title Tag Description 1 Mounting slots 190 5 mm 7 5 inch 206 mm 8 1 inch 1 1 1 1 ...

Page 13: ...N191028EN January 2022 www eaton com 00 Title Figure 2 Right and left views of the Green Motion Building EV charger 3 2 Right and left views Tag Description 1 Type 2 socket inlet 116 mm 4 5 inch 264 mm 10 3 inch 1 116 mm 4 5 inch 264 mm 10 3 inch ...

Page 14: ... 3 400 V 32 A for either single or three phases 2 Type 2 connector with female socket Mode 3 The maximum power output a Type 2 connector can deliver independently from the EV charger rated power is 22 kW Figure 4 Illustration of a Type 2 connector 3 3 Bottom view Figure 3 Bottom view of the Green Motion Building EV charger Tag Description 1 Screw plug M20 2 Cable gland with locking nut M32 3 Cable...

Page 15: ...box contents To perform the installation professional and qualified personnel should have the following tools The Green Motion Building EV charger box should contain the following parts Spirit level Pencil Torx T 10 screwdriver Flat head screwdriver Tongue and groove plier Drilling machine RJ45 crimp tool if an Ethernet connection is needed Green Motion Building EV charger Quick start guide Safety...

Page 16: ...lation Check the integrity of the packaging before opening Open the packaging and remove the Green Motion Building EV charger carefully to avoid damaging the external casing or the internal electronic parts Before commissioning ensure that the external casing of the Green Motion Building EV charger is in good condition and free from damage sustained during transportation Do not underestimate the w...

Page 17: ...tances are present Do not install the EV charger in areas subject to explosion hazard Make sure there is enough free space for air circulation around the EV charger Local regulations may require larger clearances To prevent the risk of electric shock or other injury check that there are no electrical or hydraulic lines in the walls before drilling the mounting holes of the EV charger 5 2 Mounting ...

Page 18: ...NSTALLATION MANUAL MN191028EN January 2022 www eaton com 00 Title Figure 5 The Green Motion Building EV charger drilling template on wall Tag Description 1 Hole 2 Floor 190 5 mm 7 5 inch 206 mm 8 1 inch 1500 mm 59 inch 1 1 1 1 2 ...

Page 19: ...N MOTION BUILDING INSTALLATION MANUAL MN191028EN January 2022 www eaton com 00 Title Tag Description 1 Screws 2 Adhesive gaskets Figure 6 How to mount the Green Motion Building EV charger to a wall 1 1 1 1 2 2 ...

Page 20: ...k hazards 6 2 Standard wiring To connect the EV charger to the electrical panel professional and qualified personnel should consider the following guidelines and refer to Table 5 Table 5 Overview of parameters for dimensioning of the protective devices and power supply line Green Motion Building model Green Motion Building 22 kW Green Motion Building power range 3 7 kW 7 4 kW 11 kW 22 kW Charging ...

Page 21: ...nsioning the line circuit breaker the increased ambient temperatures in the control cabinet must also be considered Under certain circumstances this can make a reduction of the charging current specification necessary in order to increase the system availability Figure 7 The Green Motion Building EV charger wiring diagram Each EV charger must be connected via a separate RCD fault current circuit b...

Page 22: ...ect the wires of the AC grid to the top or the bottom of the power supply terminals It is prohibited to connect the unit terminals to a circuit with a 3 phase IT grid configuration Before starting the connection operations ensure that the external AC line main switch is disconnected and circuit breakers are open Eaton recommends the use of the following equipment as protective devices In case of t...

Page 23: ...TALLATION MANUAL MN191028EN January 2022 www eaton com 00 Title Figure 8 Overview of power supply terminal block inside the Green Motion Building EV charger with connected phase L1 L2 L3 neutral N and earth PE wires L1 PE N L2 L3 ...

Page 24: ... inappropriate operation Tag Description A Three phase terminals L1 L2 L3 N and PE B Single phase terminals L1 N and PE L1 PE N L3 L2 L1 PE N A B Please note the switch positions in Table 7 are given for an orientation where the label DP1 is located on the left side of the switch Step 5 Close the housing of the Green Motion Building EV charger Step 1 Open the housing of the Green Motion Building E...

Page 25: ...1028EN January 2022 www eaton com 00 Title Figure 10 LED Panel PCB located on the backside of the Green Motion Building EV charger front cover Tag Description 1 LED panel PCB 2 DIP switch 1 to limit the output power X2 1 1 0 0 FACTORY RESET 2 1 nl DP1 ...

Page 26: ...ould be done by an EV ready certified installer and following the requirements listed in this section 6 5 1 Grid connection Connect the EV charger to the electrical panel with the protections as per Table 8 6 5 Installation of an external switching device Table 8 Recommendations for protections for the Green Motion Building EV charger Green Motion Building EV charger model Green Motion Building 22...

Page 27: ...rid 2 Circuit breaker 3 Type A RCD according to IEC 61851 1 2017 4 Green Motion Building EV charger 5 Shunt trip Type Eaton reference Tripping coil shunt trip ZP ASA 24 6 5 2 Installation of an external switching device Eaton recommends the use of the following tripping coil shunt trip Please be advised that the recommended tripping coil shunt trip ZP ASA 24 will not fit onto a one module sized 1P...

Page 28: ...G INSTALLATION MANUAL MN191028EN January 2022 www eaton com 00 Title Figure 12 Location of header J9 on the Control unit PCB Top view Tag Description 1 Header J9 Step 4 Locate Pin 4 E and Pin 19 or Pin 20 GND on the header 1 ...

Page 29: ... Figure 14 Bottom view of the Green Motion Building EV charger Tag Description 1 Communication cable gland 2 Power input 3 Cable output Step 6 Carefully reassemble the platform and close the Green Motion Building EV charger 3 2 1 1 2 3 If after installation of the shunt trip a contactor failure occurs in the EV charger the EV charger enters a fault mode The LED indicator on the front cover turns r...

Page 30: ...te the compliance of the EV charger with EV ready standards Harmonic distortion and unbalanced loading on the electric power supply The electric power supply must imperatively comply with the international standards IEC 61000 2 1 61000 2 2 EN 50160 4 2 4 and 4 2 5 Low frequency conducted disturbances in the power supply up to 150 kHz supraharmonics The noise level in the frequency band 0 kHz 150 k...

Page 31: ...e Control unit PCB Top view Tag Description 1 Header J7 1 The switch should normally be in an open mode To connect your contactor to the Green Motion Building EV charger follow these steps Step 1 Open the Green Motion Building EV charger See Section 10 1 Step 2 Access the Control unit See Section 10 2 Step 3 Locate the header J7 ...

Page 32: ... External contactor 2 Pin 4 PE 3 Edge of PCB Step 5 Connect the Pin 2 and Pin 4 to the contactor by passing through the communication cable gland in the bottom of the EV charger Figure 18 Bottom view of the Green Motion Building EV charger Tag Description 1 Communication cable gland 2 Power input 3 Cable output Step 6 Carefully reassemble the platform and close the Green Motion Building EV charger...

Page 33: ...net Follow the steps below to connect an RJ45 cable to the Green Motion Building EV charger Step 1 Open the Green Motion Building EV charger See Section 10 1 Step 2 Locate the two ethernet ports on the lower edge of the Control unit The ethernet port LAN 1GBs is the rightmost ethernet port See Figure 19 Ethernet port location Step 3 Connect the RJ45 cable to the port 7 Network connections It is po...

Page 34: ...configured either as a Master or as a Node of the network Master EV charger An EV charger configured as Master exerts total control over and initiates commands to the other EV chargers in the network i e the Nodes Any Green Motion Building EV charger can be selected as the Master If communication with the backend is done via 4G the Master will have to be equipped with the 4G SIM card Node EV charg...

Page 35: ...network The figure below presents how to connect the EV chargers and the energy meter with an Ethernet switch Figure 20 Ethernet communication between Green Motion Building EV chargers Tag Description 1 Green Motion Building EV charger 2 RJ45 cable 3 Ethernet switch 4 Router 5 Energy meter 4 3 5 1 1 1 1 2 ...

Page 36: ...ed it needs to be connected either to the Master or to the Wi Fi router with an RJ45 cable If the energy meter is connected to the Master with an ethernet cable it is recommended to configure the EV charger nearest to the energy meter as Master to limit the length of the ethernet cable Figure 21 Wireless communication between EV chargers and to the backend Tag Description 1 Green Motion Building E...

Page 37: ...r For load and phase balancing the EV chargers must be online Figure 22 Load balancing algorithm outputs Tag Description 1 Green Motion Building EV charger Master 2 Green Motion Building EV charger Node 3 Energy meter 4 Maximum available current for charging Maximum current capacity of building Energy meter reading 5 Optimal output currents depending on the Eaton load balancing algorithm 5 1 4 3 5...

Page 38: ... to the building consumption monitored in real time with an energy meter Phase balancing Limits current differences between phases This is needed for network stability Table 10 Load balancing parameters Parameter Description Maximum station capacity A The maximum current A the local electrical infrastructure can supply to the EV chargers This value ensures that the combined load of the EV chargers...

Page 39: ... For dynamic load balancing the Eaton load balancing algorithm uses the two parameters MAXIMUM AVAILABLE CURRENT FOR EV CHARGING MAXIMUM CURRENT CAPACITY OF THE BUILDING and the input from the energy meter to calculate the total available current for EV chargers IF the total available current for EV chargers is LOWER than the parameter MAXIMUM AVAILABLE CURRENT FOR EV CHARGING the total available ...

Page 40: ...ctrical infrastructure supplying the EV chargers can supply 50 A EV charger 1 EV charger 2 EV charger 3 Dynamic load balancing enabled Yes Yes Yes Mode Master Node Node Phase balancing limit N A see Section 8 3 N A see Section 8 3 N A see Section 8 3 Energy meter enabled Yes Yes Yes Maximum available current for EV charging 7 50 A 50 A 50 A Maximum current capacity of the building 100 A 100 A 100 ...

Page 41: ... cycle by connecting the wires of EV charger 5 like EV charger 2 and EV charger 6 like EV charger 3 The cycle should be repeated for all Green Motion Building EV chargers Figure 23 How to wire multiple Green Motion Building EV chargers Tag Description A EV charger 1 Standard wiring of phases B EV charger 2 Alternate phases C EV charger 3 Alternate phases again D EV charger 4 Back to standard wirin...

Page 42: ...ng time etc in accordance with local regulations Step 4 Verify that the connection cover is closed and secured with the fixing screws Step 1 Turn on the AC grid circuit breakers Step 2 Wait for the LED light to come on If the checks listed above were satisfactory proceed as follows Before switching on the EV charger check the effectiveness of the safety measure s of the system in accordance with t...

Page 43: ...hing blue light the vehicle is being charged Solid blue light the vehicle is fully charged Solid red light charging error or mechanical fault No light EV charger has no power Tag Description 1 LED indicator 9 2 LED indicator The list below summarizes the possible LED indications and their significance during the operation of the Green Motion Building EV charger Figure 24 LED indicator of the Green...

Page 44: ...ards and local installation regulations Before starting connection operations ensure that the external AC line main switch is disconnected and circuit breakers are open Any operation requiring the main converter box to be opened can lead to electric shock hazards The opening of the EV charger as well as any configuration changes must be carried out by professional and qualified personnel in accord...

Page 45: ...it breakers are open When removing the front cover be careful not to damage the cable connections Follow these steps to open the Green Motion Building EV charger housing Step 1 Unscrew the eight screws of the EV charger housing Figure 26 Location of the eight screws of the Green Motion Building EV charger housing Step 2 Lift and carefully remove the front cover Do not break any cables from the ele...

Page 46: ...1 Open the housing of the Green Motion Building EV charger as described in the previous section Figure 27 Location of the AC platform Tag Description 1 AC platform 2 Power output terminal 3 Control connector 4 Power input terminal 5 Header J7 on the back side of the AC platform 6 Header J9 on the back side of the AC platform 6 1 2 5 4 3 ...

Page 47: ...move CAREFULLY the platform from the housing and flip it to access the Control unit PCB located behind the AC board Handle the 4G antenna gently to avoid any damage Figure 28 Wiring diagram of the CU PCB inside the Green Motion Building EV charger Tag Description 1 Raspberry Pi location 2 Microcontroller 3 4G modem location optional 4 DIP switches 5 HDMI connector 6 USB connector Tag Description 7...

Page 48: ...ste Electrical and Electronic Equipment WEEE Directive 2012 19 EU establishes common rules on the management of electrical and electronic equipment to minimize its impact from design until disposal on the environment As a manufacturer of electrical and electronic equipment Eaton actively supports the requirements of the WEEE Directive In compliance with the EU standard EN 50419 for marking of elec...

Page 49: ... is adequately plugged into the vehicle When charging with a Type 2 connector ensure that it is pushed in until an audible click is heard Some vehicles need to be locked before a charging session is allowed to start Try locking the vehicle Visually inspect the condition of the cable used for charging its connector and sockets the vehicle socket as well as the EV charger socket if using a Green Mot...

Page 50: ...to the equipment The labels attached to the equipment must NEVER be removed damaged soiled or hidden for any reason The labels must NOT be hidden by foreign objects rags boxes equipment etc They must be cleaned periodically and always kept clearly visible Information reported on the rating plate 1 Manufacturer 2 Model 3 Serial number 4 Ratings 5 Warnings and usage instructions Figure 29 Location o...

Page 51: ...aton technical support representative for assistance using the email address BGTechSupport eaton com The following information should be provided when contacting the Eaton technical support representative Product model and serial number Any fault messages or error codes displayed in the Eaton Green Motion Charger controller application Figure 30 Example of the Green Motion Building EV charger rati...

Page 52: ...All trademarks are property of their respective owners Eaton Industries Manufacturing GmbH Place de la Gare 2 1345 Le Lieu Switzerland Eaton com greenmotionbuilding 2022 Eaton All Rights Reserved Publication No MN191028EN January 2022 ...

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