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EATON

ET5050 Crimp machine operator´s manual E-EQCR-TT003-E2 May 2019

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Summary of Contents for ET5050

Page 1: ...ET5050 Crimp machine operator s manual...

Page 2: ...val die key 11 Tooling installation with die key 11 Tooling removal with die key 11 General notes for crimping 11 Operating instructions crimp selections auto mode 12 Operating instructions manual ope...

Page 3: ...emblies are still energized De energize the equipment via the main switch 11 Never reach into crimp tooling when power is on Always make sure there is adequate safety distance of at least 4 75 120mm t...

Page 4: ...when you are inserting a hose fitting Electrical hazard Only qualified electricians should carry out work on the electric power supply Caution Lift points are to help ensure load is evenly distributed...

Page 5: ...0 Crimp Machine 420V 3 Phase 50 60 Hz 9 7 11 2 ET5050 001 460 Crimp Machine 460V 3 Phase 50 60 Hz 8 4 10 2 ET5050 001 480 Crimp Machine 480V 3 Phase 50 60 Hz 8 0 9 8 Note Machine was shipped without h...

Page 6: ...for preparing the hydraulic system prior to operating Note Over filling hydraulic reservoir may result in blown seals and machine leakage Figure 2 Figure 3 Machine setup and installation Read and unde...

Page 7: ...electrical supply changes factory voltage settings and amperage settings have to be changed Contact Eaton customer service for assistance 2 The machine is supplied with a 12 electrical pigtail that w...

Page 8: ...screen Motor on to switch on the hydraulic motor Crimp tooling opens automatically after crimping Password entry Activates foot switch control Motor off to switch off the hydraulic motor Takes you ba...

Page 9: ...rimp head while confirming all eight pins are aligned Remove the QDC tool and retract the crimp head Confirm the crimp dies are loaded correctly and secured to the base dies No space should be visible...

Page 10: ...lly retract the crimp head completely until the crimp die holding pins have completely disengaged from the intermediate dies Place the crimp dies into the storage rack rotate the QDC to the left count...

Page 11: ...To remove the crimp dies hold the crimp die to be changed in one hand With the other hand push and hold the die key in the bore hole A in the base die C 4 Remove the die and release the pressure on ho...

Page 12: ...ch See figure 13 on the right side of the machine to the On position Wait for the machine to boot up Enter default username User and password User to access the ET5050 controller Then press the check...

Page 13: ...ke selection by touching hose series then press check mark See figure 18 B Touch filter box on the left key pad will pop up type in desired hose series and press check mark Figure 18 Step 6 Note Key p...

Page 14: ...gure 24 Install the defined dies per the tooling installation procedure Page 9 Select the check mark when the correct dies are securely installed See figure 21 Figure 22 Note Current Selection screen...

Page 15: ...re 25 Figure 25 Step 12 a Auto retraction mode With the manual retraction activated Red icon Figure 26 turn the crimper hydraulic motor on by depressing the green Motor On button on the controller The...

Page 16: ...er crimp when green icon is displayed Touch to set Current tooling position Crimp diameter tolerance Correction offset to diameter Crimp tooling does not open automatically after crimping Manual retra...

Page 17: ...the ET5050 controller Then press the check icon to enter See figure 32 Select Manual Operation See figure 33 Figure 30 Figure 32 Figure 33 Step 1 Step 3 Step 4 Press User Log In icon to access user lo...

Page 18: ...6 Step 7 Step 8 Enter name of manually entered crimp specification and then press the check to save See figure 36 1 Load hose fitting into machine 2 Position the scribe line on the fitting to the edg...

Page 19: ...ction Clears data entered from data entry field Set dwell time Time at fully closed position prior to auto open Set desired automatic retract opening diameter position Note The crimp tooling automatic...

Page 20: ...instructions listed in this manual for safe die installation 4 Verify uncrimped fitting diameter is smaller than the switching point dimension see Pg 18 Adjust to adhere as needed 5 Set any desired d...

Page 21: ...ting Flag icon See figure 36 Enter your password Note Factory default is user See figure 40 Select the settings icon to access the settings menu s See figure 39 Press the Check icon to log in to the S...

Page 22: ...iameter settings and pressure units display menu See figure 42 Select unit of measurement for distance press desired icon MM or Inches Displays the selected unit of measurement in millimeters or inche...

Page 23: ...he list Displays your access rights Administrator or set up staff Delete a user from the list Displays the next screen Selects the next user from the list if available Displays the previous screen Exi...

Page 24: ...a die set from the list Exit settings menu Restore complete Eaton tooling list Return to previous setting back Note When the machine is delivered the tooling editor contains all of the Eaton die sets...

Page 25: ...troller Then press the check icon to enter See figure 48 Select the settings icon to access the settings menu s See figure 49 Figure 46 Figure 48 Figure 49 Step 1 Step 3 Step 4 Press User Log In icon...

Page 26: ...tep 5 Step 6 Enter your password Note Factory default is user See figure 50 Press the Check icon to log in to the Settings menu See figure 50 Enter your user name Note Factory default is user See figu...

Page 27: ...e USB device into the back of the controller and press the download icon See figure 53 54 After acknowledging download completion screen will return to the language settings screen Use forward arrows...

Page 28: ...nal updates Figure 56 Figure 58 Figure 57 Step 10 Step 12 Step 11 Select latest software version installed A green thumbs up icon will appear See figure 56 57 Turn the power off and then back on to th...

Page 29: ...he previous setting back Displays the next setting forward Delete the highlighted specification Exit the settings menu Review user input database and related crimp specifications See figure 59 Delete...

Page 30: ...tion for die change No user adjustment Hydraulic motor run time after crimping Power saver function Adjustable by customer Total number of completed machine cycles life of machine Displays the previou...

Page 31: ...nd of mandrel as directed See figure 62 ET5040C 0019 tool Figure 61 Figure 63 Figure 62 Motor On Advance KEEP HANDS CLEAR Rotate the calibration tool and insert the large end of the mandrel into the c...

Page 32: ...ff the machine using the main switch Check the base and underneath the machine for potential leaks from the hydraulic hose assemblies and connections If a leak is identified open up the cabinet to ins...

Page 33: ...0 1 10 ET5040 DC M280S 28 0 1 102 82 0 3 23 28 0 1 10 32 0 1 26 ET5040DC M320S 32 0 1 259 82 0 3 23 32 0 1 26 37 0 1 46 ET5040DC M355S 35 5 1 398 82 0 3 23 35 5 1 40 39 5 1 56 ET5040DC M370S 37 0 1 45...

Page 34: ...rge I D Eaton industrial hose and large hydraulic hose Standard die set part number Die size Die length Crimp range minimum Crimp range maximum mm in mm in mm in mm in ET5040PBL M740 74 0 2 913 118 0...

Page 35: ...ic back stop plugs in on the side of the electrical enclosure See figure 4 Magnetic work light Part number ET4001C 0017 Magnetic work light provides improved visibility in low light conditions See fig...

Page 36: ...ess to ensure the ET5050 crimp machine is achieving consistent and accurate crimp diameters See figure 72 Figure 73 Die storage rack Part number ET5040C 0014 Machine mounted die storage rack for stand...

Page 37: ...chinery Directive 2006 42 EC The following machine HM 3xx Control C 2 PFC was developed designed and manufactured in compliance with EC Directive 2006 42 EC in the sole responsibility of UNIFLEX Hydra...

Page 38: ...38 EATON ET5050 Crimp machine operator s manual E EQCR TT003 E2 May 2019 Notes...

Page 39: ...0 21 811 4600 Fax 41 0 21 811 4601 Eaton Hydraulics Group Asia Pacific Eaton Building No 7 Lane 280 Linhong Road Changning District Shanghai 200335 China Tel 86 21 5200 0099 Fax 86 21 2230 7240 2019...

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