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Application Example: Operating a C441 Motor Insight with a Siemens PLC on PROFIBUS-DP

C441 PROFIBUS Module User Manual

MN042002EN—July 2015

www.eaton.com

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Summary of Contents for C441 Series

Page 1: ...C441 PROFIBUS Module C441Q C441S C441QS C441SS User Manual Effective July 2015 New Information C441Q C441S C441QS C441SS...

Page 2: ...RTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCU...

Page 3: ...availability ordering expediting and repairs Website Use the Eaton website to find product information You can also find information on local distributors or Eaton s sales offices Website Address www...

Page 4: ...ONFIGURATION USING THE PROFIBUS CONFIGURATION FILE C441 Motor Insight Overload Protection Relay 16 C440 Overload Protection Relay 18 S611 Soft Starter 19 S811 Soft Starter 21 PROFIBUS I O PARAMETERS C...

Page 5: ...3 Mounting of Stand Alone Model 7 Figure 4 Stand Alone Dimensions 8 Figure 5 C440 to a C441QS SS 9 Figure 6 S611 to a C441QS SS 9 Figure 7 Pin Out for PROFIBUS DB9 9 Figure 8 Power and Modbus RS 485 C...

Page 6: ...ply Connection 9 Table 15 PROFIBUS DIP Switch Settings 10 Table 16 PROFIBUS Status LEDs 14 Table 17 C441 Motor Insight Configuration File 16 Table 18 C440 Overload Supported Configuration File 18 Tabl...

Page 7: ...ts Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When...

Page 8: ...tput stand alone IO module on a PROFIBUS network The C441 PROFIBUS communication adapters provide the user with the ability to Configure C441 Motor Insight C440 OL relay S611 and S811 soft starter and...

Page 9: ...e 2 Product Selection The PROFIBUS module provides the following key features Supports PROFIBUS protocol 4 Discrete Input Points and 2 Output relays Catalog Number Description Use With C441Q Plug In P...

Page 10: ...1 Class A Agency Certifications UL 508 cUL CSA C22 2 No 14 CE Low Voltage Directive Description Requirement Voltage Range 18 30 Vdc Current Draw Maximum 30 mA Description Rating Transportation and Sto...

Page 11: ...in UL 508 paras 15 1 15 3 36 12 39 4 b CB to be marked with Vendor UL ID code Vendor Date Code material flammability rating Polarized components shall be marked so polarity can be verified after asse...

Page 12: ...Diagram 1 Align module with side of Motor Insight base unit or the S611 2 Slide module bottom pegs into appropriate slots 3 Rotate module up and gently click the base unit and module together 4 Conne...

Page 13: ...Mounting and Dimensions 6 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com Dimensions Figure 2 C441Q and C441S Product Dimensions Attached to C441 Base Unit...

Page 14: ...ual MN042002EN July 2015 www eaton com 7 Mounting C441QS and C441SS The modules are designed to be installed on the DIN rail or panel surface by screw Screw fixing dimensions reference below Figure 3...

Page 15: ...Mounting and Dimensions 8 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com Dimensions Figure 4 Stand Alone Dimensions...

Page 16: ...oduct Figure 5 C440 to a C441QS SS Figure 6 S611 to a C441QS SS S811 to the C441QS SS The D0 D1 terminals are on a separate terminal strip from where the 24 Vdc terminals are located on the S811 Conne...

Page 17: ...to ON will provide the address of the adapter on the PROFIBUS network Notice The address specified in the switches is only used by the adapter at the time the adapter is powered on Changing these swi...

Page 18: ...in conjunction with the inputs It is a 24 Vdc output intended to only supply signal power for the inputs When using the 24 Vdc input supply pin 6 should only be connected to pin 5 24 Vdc input supply...

Page 19: ...ts and two relay outputs The two relay outputs provided are one form A NO and one form C NO NC Figure 10 C441S 120 Vac Wiring Diagram Example 120 Vac IO Module All inputs are isolated All Common termi...

Page 20: ...relay outputs provided are one form A NO and one form C NO NC Figure 12 C441SS 120 Vac Input Specification D0 D1 To C440 S611 or S811 D0 D1 To C440 S611 or S811 Example Non isolating 24 Vdc input sou...

Page 21: ...er device type the following procedure must be performed 1 Disconnect the C441 PROFIBUS module from the existing device 2 Set the DIP switches on the C441 PROFIBUS module to a value of three per Figur...

Page 22: ...ected and parameterization will fail Data for parameters such as Overload FLA Low kW Trip Level High kW Trip Level and GND Fault Trip Level whose ranges vary based on model will be adjusted If the val...

Page 23: ...et Delay and Motor Faults Number of Restarts Over Voltage Trip Enable Motor Insight 1 Trip Enabled 0 Warning only Under Voltage Trip Enable Motor Insight 1 Trip Enabled 0 Warning only Phase Order Trip...

Page 24: ...sight 0 Trip on voltage fault 1 Alarm no trip inhibit start default Jam Fault Trip Level Motor Insight 150 400 of FLA 300 default Jam Fault Trip Delay Motor Insight 1 60 seconds 5 default Phase Loss T...

Page 25: ...ndication CP models only Enable MI AuxRly Overload Indication Motor Insight 1 Indication Enabled 0 No Indication CP models only Enable MI AuxRly Freq Fault Indication Motor Insight 1 Indication Enable...

Page 26: ...tart profile 0 100 Only Motor Rated Voltage S611 Nameplate Rated motor voltage 115 600 V Under Voltage Percent S611 Under voltage fault threshold rated motor voltage 1 99 Under Voltage Trip Delay S611...

Page 27: ...nce fault threshold 1 20 Current Unbalance Trip Delay S611 Length of current imbalance condition before fault 1 20sec Load Disconnect Trip Level S611 Load disconnect fault threshold motor fla 1 50 Loa...

Page 28: ...11 0 Voltage Ramp 1 Current Limit 2 Unavailable 3 Pump Start w pump option Percent Initial Torque S811 0 100 Motor Start Ramp Time S811 0 5 180 s in 0 1 sec Motor Stop Ramp Time S811 0 0 60 0 s in 0 1...

Page 29: ...t Bypass 5 Motor Energized 6 Motor Not Energized 7 Warning 8 Not Warning 9 Custom Codes 10 Not Custom Codes Fault Reset Mode S811 0 Manual reset 1 Auto reset 2 Power on reset Auto Reset Delay Time S81...

Page 30: ...11 0 Protection disabled 1 Fault enabled 2 Warning enabled Motor Line Frequency Deviation From Rated Fault Level S811 0 100 deviation from setting Motor Line Frequency Fault Duration S811 0 1 60 0 sec...

Page 31: ...Start Delay S811 0 0 600 0 sec in 0 1 sec Motor Control Start Delay S811 0 0 600 0 sec in 0 1 sec Motor Control Run Command Change Start Delay S811 0 0 600 0 sec in 0 1 sec Motor Ground Fault Warning...

Page 32: ...441 Motor Insight Base C440 Overload Base S611 Soft Starter Base S811 Soft Starter Base By default the first 2 Data Exchange Module slots from the GSD file contain the following Com Adapter Outputs_1...

Page 33: ...tor Start Count 0x00CC Force Ground Fault 0x00DD Relay OFF Note Command register will clear after write input 2 MI Run Time Hours Run Time can be reset via the MI Command Register input 2 MI Start Cou...

Page 34: ...x0002 GND Fault Tripped 0x0004 High Power Tripped 0x0080 Running input 2 MI Error Code 0x0001 Low Voltage Warning 0x0002 High Voltage Warning 0x0004 Voltage Unbalance Warning 0x0008 Low Power Warning...

Page 35: ...ntrol Status 0 Stopped 1 Running 2 Tripped Input 2 C440 Present Faults Bit Feature 0 Overload Fault 1 Phase Imbalance 2 Phase Loss Fault 3 Ground Fault 4 Network Trip Command 5 NV Memory Failure 6 Res...

Page 36: ...e the frequency is displayed in deciHz Input 2 C440 Feature Status Bit Feature 01 Class Index 00 Class 10a 01 Class 10 10 Class 20 11 Class 30 2 Phase loss imbalance enabled 3 Ground fault enabled 4 A...

Page 37: ...x4000 Permissive enabled input 2 Current I1 Scaling value in 0 01 Amps input 2 Current I2 Scaling value in 0 01 Amps input 2 Current I3 Scaling value in 0 01 Amps input 2 Current Average Scaling value...

Page 38: ...opout fault 12 SCR over current fault 13 Contactor over current fault 14 Communications fault 15 Device fault input 20 Active Fault Code Last 10 fault codes output 2 Motor Control 0x0001 Run 0x0004 Pe...

Page 39: ...Status 0x0001 Adapter Connected 0x0002 Message Error 0x0004 Adapter Married Input 1 MOTOR CONTROL STATUS 0 Running1 1 Running2 2 Permissive 3 Ramp2 4 LocalControlStatus 5 Faulted 6 Warning 7 In bypass...

Page 40: ...C441 Q1 Network output0 3 C441 Q2 Network output1 Input 1 Network Outputs Bit Description 0 C441 Q1 Network output0 1 C441 Q2 Network output1 Input 20 Fault Queue Last 10 Fault Codes Input 4 Average...

Page 41: ...Scaled Three Phase Currents in deciamps Pole L1 RMS pole current in 0 1 Amps Input 2 Scaled Three Phase Currents in deciamps Pole L2 RMS pole current in 0 1 Amps Input 2 Scaled Three Phase Currents in...

Page 42: ...Factory Reset 3 App parameter Reset 4 reserved 5 reserved 6 Flush Fault History Queue 7 Reset Motor Starts Input 1 S811 Device Product Code Output 1 Motor Control Bit Description 0 Run1 1 Run2 2 reser...

Page 43: ...fixed 6 Dig prm_fault Incorrect parameterization 7 Diag master_lock Slave is parameterized by different master 2 0 Diag prm_req Slave has to be re parameterized 1 Diag stat_diag Static diagnosis 2 Fix...

Page 44: ...empts Exceeded Fault F S 25 1 Relay Off Command Network UI 26 1 Contactor Failure F S 27 1 Under Current Fault F S 28 1 Overload Fault F S 29 1 GND Fault F S 30 1 Current Unbalance Fault F S 31 1 Curr...

Page 45: ...2 Fixed at 1 3 Diag WD_on Threshold monitoring activated 4 Diag freeze_mode Freeze command received 5 Diag sync_mode Sync command received 6 Reserved 7 Diad deactivateed sets master 3 0 6 Reserved De...

Page 46: ...ent Trip F S 68 1 C440 Network Trip F S 69 1 C440 NVRAM Memory Fault F S 70 71 Reserved 17 72 79 Reserved Extended Diagnostic Data 18 80 87 Reserved Extended Diagnostic Data 19 88 95 Reserved Extended...

Page 47: ...eterization 7 Diag master_lock Slave is parameterized by different master 2 0 Diag prm_req Slave has to be re parameterized 1 Diag stat_diag Static diagnosis 2 Fixed at 1 3 Diag WD_on Threshold monito...

Page 48: ...om Net 0 local control S S 94 1 Permissive enabled 0 Permissive disabled S S 95 Reserved 20 96 Reserved 97 1 Overload trip F S 98 1 Jam trip F S 99 1 Stall trip F S 100 1 Current Imbalance trip F S 10...

Page 49: ...ameterization 7 Diag master_lock Slave is parameterized by different master 2 0 Diag prm_req Slave has to be re parameterized 1 Diag stat_diag Static diagnosis 2 Fixed at 1 3 Diag WD_on Threshold moni...

Page 50: ...ermissive S S 3 Ramp2 S S 4 LocalControlStatus S S 5 Faulted F S 6 Warning S S 7 In bypass S S 23 0 Phaseloss F S 1 Phase Imbalance F S 2 Thermal Pile F S 3 Overcurrent F S 4 Breaker Fault F S 5 GND F...

Page 51: ...rent S S 4 Breaker Fault S S 5 GND Fault S S 6 Motor Stall S S 7 Motor Jam S S 8 OverTemp S S 9 UnderLoad S S 10 Overload Impending Trip S S 11 Reserved 12 Reserved 13 Reserved 14 Reserved 15 Other S...

Page 52: ...or this purpose Siemens Simatic Step 7 Basic V13 programming software was used for this application example The Simatic S7 PLC will be configured to poll the Motor Insight to operate and monitor the o...

Page 53: ...July 2015 www eaton com From the next screen select Configure a device then select Add new device An S7 1200 PLC is being used for this application Select the CPU under Unspecified CPU 1200 Choose the...

Page 54: ...ight with a Siemens PLC on PROFIBUS DP C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com 47 Click the CPU box to select it then select detect in the yellow area below it The Hardware...

Page 55: ...r and software to communicate with your PLC Once communications is properly set up select the Detect button and the software will detect the actual controller type and the PROFIBUS master module conne...

Page 56: ...op down menu and choose Install general station description file gsd Download the GSD file from the Eaton website for the C441Q S modules then search for it on your hard drive by selecting the ellipse...

Page 57: ...he arrow next to Other field devices then next to PROFIBUS DP I O Eaton Corp C441 PROFIBUS Adapter C441 PROFIBUS ADAPTER C441 PROFIBUS ADAPTER Drag and drop the device called C441 PROFIBUS ADAPTER bel...

Page 58: ...Application Example Operating a C441 Motor Insight with a Siemens PLC on PROFIBUS DP C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com 51 The following should now be displayed...

Page 59: ...t with a Siemens PLC on PROFIBUS DP 52 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com The PROFIBUS network has been created in the offline project Double click the Slave_1 C441 PR...

Page 60: ...PROFIBUS address being used is 3 The Transmission speed will default to 1 5 Mbps which is fine Any speed will work here because the C441Q S module is set to Auto The data rate is dependent on the over...

Page 61: ...onitoring the inputs on the C441Q S module These will not be deleted but used in this application example The Empty Module rows can be deleted and parameters to be monitored may be dragged and dropped...

Page 62: ...ecific Parameters in the Properties as shown below Each C441 Motor Insight in the application can be configured using the Device Specific Parameters for each device This file is downloaded to each C44...

Page 63: ...r Manual MN042002EN July 2015 www eaton com Assigning Tag Names to C441 Motor Insight I O Addresses The I O addresses for the parameters selected for the C441 Motor Insight are shown below for this ex...

Page 64: ...2015 www eaton com 57 Double click Show all tags under PLC Tags to display the following Double click in the top row under the Address column and begin entering the I O addresses for the C441 Motor In...

Page 65: ...odule User Manual MN042002EN July 2015 www eaton com Now add Tag names to these addresses as follows The tag names should fit the application The tag names used above are just an example Next double c...

Page 66: ...isplayed add the I O addresses for the C441 Motor Insight Note that the names for these addresses that you entered into the PLC Tags area are automatically populated as the addresses are entered This...

Page 67: ...ore it is downloaded to the PLC In the Project Tree under PLC_1 CPU double click Device configuration as follows to display the Device View containing the PLC Select the PLC then click the Compile but...

Page 68: ...rating a C441 Motor Insight with a Siemens PLC on PROFIBUS DP C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com 61 The results of the compile process will be displayed in the area be...

Page 69: ...US Module User Manual MN042002EN July 2015 www eaton com Next select the download button to download the project to the PLC The following window will be displayed If the controller was in the Run mode...

Page 70: ...odule User Manual MN042002EN July 2015 www eaton com 63 The results of the Load will be displayed in the lower portion of the project screen as shown below Start all should be selected then select the...

Page 71: ...ns PLC on PROFIBUS DP 64 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com With the PLC selected select Go online from the Tool Bar to go online with the project running in the PLC W...

Page 72: ...42002EN July 2015 www eaton com 65 In the Project Tree on the left double click Watch table_1 under Watch and force tables to display the following Below is the Tool Bar located above the Watch List I...

Page 73: ...or modified in the Modify Value column for the Outputs tag the lightning bolt with a 1 under it shown below must be selected to instruct the software and the PLC to write the value to the C441 Motor...

Page 74: ...Application Example Operating a C441 Motor Insight with a Siemens PLC on PROFIBUS DP C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com 67...

Page 75: ...Application Example Operating a C441 Motor Insight with a Siemens PLC on PROFIBUS DP 68 C441 PROFIBUS Module User Manual MN042002EN July 2015 www eaton com...

Page 76: ...grated solutions to solve our customers most critical challenges Our focus is on delivering the right solution for the application But decision makers demand more than just innovative products They tu...

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