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Dover OPW SiteSentinel Integra 100, Installation Manual

The Dover OPW SiteSentinel Integra 100 is a reliable and advanced fuel management system. Ensure smooth installation with our comprehensive and easy-to-follow Installation Manual, available for free download at manualshive.com. This manual provides step-by-step instructions, enabling you to optimize the functionality of this exceptional product.

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Doc. #

: M1800, Rev. 06 

Page 3 of 101 

 

www.opwglobal.com

 

 

Table of Contents 

1 

Applicable Warnings and Cautions ................................................................................................................................... 8 

1.1  Technican Certifications ............................................................................................................................................... 8 

1.1.1 

Installer Safety .................................................................................................................................................... 8 

1.1.2 

Precision Leak Test ............................................................................................................................................ 9 

1.1.3 

Prior to Initial Inspection ...................................................................................................................................... 9 

1.1.4 

Initial Inspection .................................................................................................................................................. 9 

2 

SiteSentinel

®

 

Integra™ ATG Console ............................................................................................................................. 10 

2.1.1 

Blank Door Unit (only for Integra 500) ............................................................................................................... 10 

2.2  Console Specifications ............................................................................................................................................... 11 
2.3  Console Installation .................................................................................................................................................... 11 
2.4  Console Wiring ........................................................................................................................................................... 13 

2.4.1 

Petro-

Net™ Wiring (only for Integra 500) .......................................................................................................... 13 

2.4.2 

Wireless Connections (only for Integra 500) ...................................................................................................... 13 

2.4.3 

Ethernet Connections to VSmart (only for Integra 500) ..................................................................................... 13 

2.4.4 

RS-232 Communications Conduits ................................................................................................................... 14 

2.5  Wireless Petro-Net Installation with VSmart Indoors .................................................................................................. 15 
2.6  Petro-Net Over Ethernet Option with VSmart ............................................................................................................. 16 
2.7  Field Wiring Diagram for Integra 100 .......................................................................................................................... 18 
2.8  Field Wiring Diagram for Integra 500 .......................................................................................................................... 20 

2.8.1 

Console Board Inputs ....................................................................................................................................... 22 

2.9  Main Board DIP-Switch Configuration ........................................................................................................................ 23 

3 

External Printer ............................................................................................................................................................... 24 

4 

VSmart Module (only for Integra 500) ............................................................................................................................. 26 

4.1  VSmart Specifications ................................................................................................................................................ 26 
4.2  VSmart Module Installation ........................................................................................................................................ 27 

4.2.1 

Probe & Sensor Conduits .................................................................................................................................. 27 

4.2.2 

Circuit Breaker Conduits ................................................................................................................................... 27 

4.3  External VSmart Module Wiring ................................................................................................................................. 28 

Summary of Contents for OPW SiteSentinel Integra 100

Page 1: ...16 Central Technical Support Number 1 877 OPW TECH 877 679 8324 Calls outside US and Canada 1 708 485 4200 Fax 1 800 421 3297 Hours Monday through Friday 7 00 am to 6 00 pm US CST www opwglobal com SiteSentinel Integra 100 500 Automatic Tank Gauge System Installation Manual ...

Page 2: ...ww opwglobal com 2020 Delaware Capital Formation Inc All Rights Reserved DOVER and the DOVER logo are registered trademarks of Delaware Capital Formation Inc a wholly owned subsidiary of Dover Corporation Listings and Certifications ...

Page 3: ... 500 13 2 4 2 Wireless Connections only for Integra 500 13 2 4 3 Ethernet Connections to VSmart only for Integra 500 13 2 4 4 RS 232 Communications Conduits 14 2 5 Wireless Petro Net Installation with VSmart Indoors 15 2 6 Petro Net Over Ethernet Option with VSmart 16 2 7 Field Wiring Diagram for Integra 100 18 2 8 Field Wiring Diagram for Integra 500 20 2 8 1 Console Board Inputs 22 2 9 Main Boar...

Page 4: ... Wiring Connections 33 5 3 5 LIM Addressing 33 6 OM4 Module only for Integra 500 34 6 1 Cautions 34 6 2 OM4 Specifications 35 6 3 OM4 Wiring 35 6 4 OM4 Addressing 35 7 Tank Alert Overfill Alarm 36 7 1 Tank Alert Wiring 36 8 Tank Pre Installation Preparation 37 8 1 Waterproof Electrical Connections 37 8 2 Probe Cable Seal Offs 38 8 3 Probe Placement 39 8 4 Probe Installation in Underground Storage ...

Page 5: ...inishing the Flex Probe Installation 49 11 Model 327 Volumetric Line Leak Detector VLLD Sensor only for Integra 500 50 11 1 VLLD Specifications 50 11 2 Prior to Installation 50 11 3 VLLD Installation 51 11 4 VLLD Wiring 53 12 Sensor Technology Overview 54 12 1 1 OPW Smart Sensors 54 12 2 IntelliSense Technology 54 12 3 Multi drop Installation 54 12 4 Interstitial Sensor 55 12 4 1 Interstitial Sens...

Page 6: ...4 Hydrocarbon Liquid Sensor with Water Indicator 65 Dual Float Dispenser Sump Sensor 66 Dual Float STP Sump Sensor 67 Dual Float Brine Sensors 68 Dual Float Brine Sensor D 10 68 Dual Float Brine Sensor D 20B 69 Universal Reservoir Sensor 70 Density Measurement Sensor DMS 71 DMS Installation 72 Tank Thresholds 72 DMS Configuration Preliminary Calibration 72 Appendix B Existing OPW EECO Equipment 73...

Page 7: ...rs only for Integra 500 88 Hydrocarbon Liquid Water Sensor 88 Hydrocarbon Vapor Sensor 89 Hydrocarbon Vapor Sensor Installation 89 Combo Single Level Hydrocarbon Liquid Sump Sensor 91 Combo Dual Level Hydrocarbon Liquid Sump Sensor 92 Single Level Sump Sensor 94 Dual Level Reservoir Sensor 95 Hydrocarbon Liquid Sump Sensor 96 Interstitial Optical Liquid Sensor 98 Appendix M Declaration of Conformi...

Page 8: ...ternal disconnect device must be installed for any permanently connected equipment CAUTION A readily accessible electrical outlet should be installed near any equipment requiring access via a plug connection 1 1 Technican Certifications All installers must work with an OPW certified technician in order to ensure requirements of intrinsically safe devices are met and must strictly obey the instruct...

Page 9: ...tions please confirm this with your local agency before testing any tank 1 1 3 Prior to Initial Inspection Please refer to the initial Site Survey form and compare equipment shipped equipment to the site survey NOTE Not all Site Survey questions will require an answer for all unanswered questions please respond with N A Do not leave any field empty 1 1 4 Initial Inspection All packed items should ...

Page 10: ...capable of rendering Flash 7 0 or higher is required Operation of the console via a local PC connection requires a crossover Ethernet connection cable To connect remotely via a local or corporate LAN WAN the system s IP address may be entered into your Internet browser s address bar For remote connections via other methods or for a blank door unit including VNC Viewer software consult an IT profes...

Page 11: ...rating Temp 32 F to 122 F 0 C to 50 C Module Capacity One 1 Internal I S Barrier standard w Integra 100 with four 4 barrier positions Optional Module Capacity only for Integra 500 Up to seven 7 optional VSmart Modules Up to four 4 optional Output Modules OM4 Up to four 4 optional Line Interface Modules LIM Display 15 38 1 cm color LCD touch screen display GUI Printer Optional External USB Modem On...

Page 12: ...Doc M1800 Rev 06 Page 12 of 101 www opwglobal com Figure 2 2 Console Knockouts Bottom View Figure 2 3 Console Cabinet Dimensions A Power B I S Devices C Communication Printer ...

Page 13: ...s must be installed in the cabinet knockouts to protect wiring and seal the enclosures 2 4 2 Wireless Connections only for Integra 500 Wireless connections can also be used for communications between the VSmart module and the console For this type of connection a wireless modem is connected to the VSmart module and a second modem is wired to the console s RS 485 port The VSmart modems must be with...

Page 14: ... 4 4 RS 232 Communications Conduits If a terminal or PC located more than 6 feet 1 8 m from the console is to be connected conduit must be installed to accommodate the RS 232 cable NOTE The maximum runs for serial communication cable is 50 feet 15 24 m ...

Page 15: ...tenna may be substituted for omni directional antenna depending upon site conditions NOTE2 It is highly recommended that all wireless Petro Net installations are subjected to a site survey prior to installation to identify potential interference problems NOTE3 VSmart Module is NEMA 4 rated and may therefore be mounted outdoors ...

Page 16: ...Doc M1800 Rev 06 Page 16 of 101 www opwglobal com 2 6 Petro Net Over Ethernet Option with VSmart ...

Page 17: ...e to a directly connected one to one Ethernet connections hubs switches or routers may be employed NOTE2 It is very important that the subnet is used for the Integra and for the VSmarts s are the same NOTE3 VSmart Module is NEMA 4 rated and may therefore be mounted outdoors ...

Page 18: ...Doc M1800 Rev 06 Page 18 of 101 www opwglobal com 2 7 Field Wiring Diagram for Integra 100 ...

Page 19: ...Doc M1800 Rev 06 Page 19 of 101 www opwglobal com ...

Page 20: ...Doc M1800 Rev 06 Page 20 of 101 www opwglobal com 2 8 Field Wiring Diagram for Integra 500 ...

Page 21: ...Doc M1800 Rev 06 Page 21 of 101 www opwglobal com ...

Page 22: ...J9 Touch Screen Pin Connection Pin N O 7 RS485 B Z J10 RJ 45 Ethernet 10 100 1 5 V Out 1 N C 8 RS485 A 1 B 2 J11 LCD Panel 2 GND 2 Common J12 JTAG 3 N O J20 External Inputs Pin Connection J13 2x RS 232 J14 RS 232 P2 P5 Jumpers 1 Input 2 Pin Connection Pin Connection P2 RS 422 Termination 1 2 OFF 2 3 ON 2 12 V Out 1 RTS Output 1 3 8 GND P3 RS 422 2 4 Wire Selection 1 2 2 Wire 2 3 4 Wire 3 Input 1 2...

Page 23: ...Rev 06 Page 23 of 101 www opwglobal com 2 9 Main Board DIP Switch Configuration The photo below shows the location of the main board DIP Switch block The switches should all be placed in the ON position as shown ...

Page 24: ... and attach the hanger screws 2 Next install the wall mounting bracket on the external thermal printer 3 Remove the side tabs from the external printer to allow for power cord and USB cord routing 4 Mount the external thermal printer to the wall by hanging the printer on the screws 5 Connect the USB cord from the external thermal printer to the USB port on the main board located on the inside of t...

Page 25: ...Doc M1800 Rev 06 Page 25 of 101 www opwglobal com Figure 3 3 Install External Thermal Printer Figure 3 4 Connect Printer USB to Integra Main Board Figure 3 5 Do Not Use This USB Port ...

Page 26: ...4V Barrier for VSmart Flex probes and EECO probes Orange Label 4 1 VSmart Specifications Maximum I S Wiring Length is the maximum length of cable to be used to connect all probes or sensors on an individual channel The length includes run of cable from an I S Barrier to each probe or sensor board in the string Maximum Petro Net extension using RS 485 is the maximum length of Petro Net cable to be ...

Page 27: ... Rigid steel conduit which may or may not be required should be used whenever possible Each VSmart Module is equipped with eight 8 inch 19 mm knockouts to accommodate conduit for probe cables and sensor wiring Two 2 additional inch 13 mm knockouts are provided for power and communication wiring conduits For probe and sensor field connections always use a weatherproof junction box 4 2 2 Circuit Bre...

Page 28: ...rt Module and to an OM4 Module but it is not possible to assign the same number to more than one VSmart Module or to more than one OM4 Module The module numbers are used when the system is configured Refer to the M1801 SiteSentinel Integra Configuration Manual for details about system setup A small white rotary switch is located at the top of the PC board inside each module The switch has 10 posit...

Page 29: ...Flex UST 924 EECO 1 4 VLLD Sensors 3 12 Connecting multiple peripheral devices to each channel of the VSmart module is accomplished by making multi drop connections wired in parallel Each type of sensor or probe that is connected to a module is detected via IntelliSense Technology NOTE 24V barrier is required for Flex and EECO probes For more information on the VSmart s Multi Drop Capabilities use...

Page 30: ...s a 110 220 signal to the STP controller to turn the submersible pump ON unless an alarm condition is detected then no signal is sent An HV feedback signal confirms that the submersible pump is turned ON The LIM works in conjunction with the console to test the lines during periods of inactivity to constantly monitor the site for leaks in the line s 5 1 LIM Specifications 5 2 LIM Installation The ...

Page 31: ...ise when the STP coil contact closes thereby clipping the noise back through the HV Feedback and HV Output 1 Pull two 2 AC power wires and one 1 ground wire 14 AWG minimum from the circuit breaker to each LIM module 2 All AC power must be in the same phase Note the phase the LIM relay is on connected to the STP terminal motor The LIM should be on the STP HV Feedback phase as shown in Figure 5 6 Th...

Page 32: ...v 06 Page 32 of 101 www opwglobal com 5 3 1 Variable Speed Control for FE Petro Figure 5 3 FE Petro Wiring for Variable Speed Control 5 3 2 Typical FE Petro Wiring Connections Figure 5 4 FE Petro Wiring Connections ...

Page 33: ...e numbers are used when the system is configured Refer to the M1801 SiteSentinel Integra Configuration Manual for details about system setup A small white rotary switch is located at the top of the PC board inside each module The switch has 10 positions marked 0 to 9 A small arrow on the switch points to the current position Default switch setting is 1 NOTE Although the switch has 10 settings only...

Page 34: ...that is supplied with the unit Reference the M1801 SiteSentinel Integra Configuration Manual to program the alarms or events and associate them with the Output Module relays 6 1 Cautions Do NOT connect the OM4 Output Module directly to a submersible pump Output relays in the OM4 Output Module are not intrinsically safe DO NOT place probe and or sensor wiring in conduit that contains wiring for dev...

Page 35: ...while the OM4 module power is ON in addition no power can be applied to any of the relay positions When installing two or more OM4 Output Module boxes place the address jumpers on the OM4 circuit boards as shown below 1 Take off the four 4 nuts securing the aluminum cover and remove it exposing the circuit board 2 Set the jumpers 3 Replace the cover Petro Net Jumper Shown on Address 2 Address 1 Ad...

Page 36: ...sing the internal output relay of the OM4 module The Tank Alert has an audible buzzer and an external light to warn the users in an event of overfill or high product alarm 7 1 Tank Alert Wiring NOTE To connect wires inside the Tank Alert box refer to the Field Wiring Diagram for your specific ATG system Figure 7 1 Tank Alert Wiring Connections ...

Page 37: ... DO NOT use electrical tape on any connections Tape prevents proper sealing of the epoxy 3 Waterproof the connections with the supplied SCOTCHCAST epoxy resin Insulating Resin Seal packs They are provided to seal the electrical connections from moisture and water and prevent corrosion of the connections Install one for each cable connection 4 Bend the seal pack until the barrier between the two re...

Page 38: ...d steel conduit out of the box and directly to the I S barrier 4 Label each cable and wire CAUTION Only OPW probe cables and sensor wiring can share the conduit to the I S barriers CAUTION Improper cables wiring or conduit allow electronic noise to interfere with probe sensor measurements This may cause measurement readings at the console resembling hardware failure The warranty is voided if impro...

Page 39: ...low is diverted away from the probe CAUTION Integra probes are safe for Class 1 Div 1 Group D hazardous locations This includes tanks containing regular super diesel and unleaded gasoline antifreeze kerosene mineral spirits oxinol methanol and methanol blends motor torque and transmission oil and alcohol If you have any questions about whether a product is included in this classification please co...

Page 40: ...ed for probe compensation 2 When installing the probe allow enough cable from the probe to reach a weatherproof junction box 3 Leave minimum 12 inches of extra coiled wiring probe wire and field wire inside the weatherproof junction box The box must be large enough to accommodate inch 12 7 mm conduit coiled field wiring and epoxy pack as shown in field wiring diagram CAUTION Seal offs are required...

Page 41: ... points preferably opposite ends of the tank see Figure on right The product depth at the deep lower end of the tank is value A The product depth at the shallow higher end is value B The distance between the two measuring points is C The formula for pitch is A B C For example 46 40 120 6 120 0 05 To calculate the product offset measure value D the distance of the probe from the center of the tank ...

Page 42: ... diesel is denser than gasoline the water diesel floats are heavier than the water gasoline floats If the wrong water float is installed in a diesel tank it does not sink through the product to the water below As a result the tank will have unusually high water measurements and possibly erratic product measurements as the water float interferes with the product float NOTE Water float assembly for ...

Page 43: ...20 GAS Diesel 30 0120 DSL AST Flex Probe 4 10 2 cm Water Float Assembly for 13 33 cm Weight Gas 30 0121 GAS Diesel 30 0121 DSL AST Flex Probe 4 10 2 cm Water Float Assembly for 16 40 6 cm Weight Gas 30 0124 GAS Diesel 30 0124 DSL AST Flex Probe 4 10 2 cm Water Float Assembly for 19 48 3 cm Weight Gas 30 0127 GAS Diesel 30 0127 DSL The product float for LPG is not certified for applications in whic...

Page 44: ...Model 924B Specifications NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel The length includes run of cable from an I S Barrier to each sensor board in the string NOTE ONLY 924B Probes built after September 1 2007 version 7 xx firmware can be installed in multi drop applications Power Requirements Nominal 12 VDC from I S Barrier O...

Page 45: ...peatability 0 001 of Full Scale 0 00025 0 64 mm whichever is greater Temp Accuracy Absolute 2 F 1 C Temp Measurement Up to five 5 along the sensor span Resolution 0 01 F 0 01 C Temp Sensing 40 F to 158 F 40 C to 70 C Operating Temp 40 F to 158 F 40 C to 70 C Environment NEMA 4 rated Floats not included Specs based on 4 10 2 cm standard floats Listings UL Intrinsically Safe I S Barrier 24V OPW P N ...

Page 46: ...id damaging the probe and voiding the warranty During the unpacking and installation of the Model 7100V Flex Probe always keep the diameter of the coils between 40 and 48 inches about 1 m Flex Probe Installation Requirement Flex probe head wiring must be installed in weatherproof junction box with seal packs for wiring connections Failure to comply with these requirements may invalidate probe warr...

Page 47: ... in inches from the top of the inch NPT flange to the bottom of the tank Save this measurement which will be Total Height TH 4 Flex probes are ordered by overall length OAL Overall length is the distance from the top of the inch NPT wiring bushing to the tip of the probe OAL inches 1 5 TH x 993 If cable runs to 750 feet 229 m use Belden 88761 If cable runs to 1 000 feet 305 m use Belden 8760 88760...

Page 48: ...Doc M1800 Rev 06 Page 48 of 101 www opwglobal com 10 3 3 Flex Probe Determination Worksheet ...

Page 49: ...aft with the recess toward the bottom of the probe 10 Install the weight retaining pin through the hole in the tip of the probe 10 3 5 Installing the Flex Probe 1 Position the coiled probe over your shoulder so that the coil is vertical with the float in front of you 2 While holding the adapter hardware carefully feed the weight and floats into the tank opening Be careful not to scratch the probe ...

Page 50: ...hannel 11 1 VLLD Specifications Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel The length includes run of cable from I S Barrier to each sensor board in the string 11 2 Prior to Installation Lock out and tag out the STP breaker and confirm all circuits are de energized Completely barricade your work area Adhere to OSHA Confined Space...

Page 51: ...g the system through the leak detector opening 3 Use the fuel absorbent cloths to soak up fuel within the work area and to dry pipe threads in the leak detector opening 4 Use an emery cloth to remove any burrs in the packer of the VLLD sensor seat Figure 11 2 Remove Burrs 5 Plug the line test port NOTE Apply fuel approved thread sealant not thread tape to plug 6 Install the sensor in the existing ...

Page 52: ...Doc M1800 Rev 06 Page 52 of 101 www opwglobal com Figure 11 4 Tighten Sensor ...

Page 53: ...Connect the sensor wires to the field wires in the junction box using the supplied wire nuts 2 Seal the electrical connections with the epoxy seal packs 3 Clean the area and power the pump Figure 11 5 VLLD Installation Diagram Overview Figure 11 6 VLLD Wiring Connections ...

Page 54: ...or Hydrocarbon Liquid Sensor with Water Indicator Dual Float Dispenser Sump Sensor Dual Float Brine Sensor 12 2 IntelliSense Technology This technology allows the Integra and I S barrier to automatically detect sensor connection sensor type and sensor status IntelliSense will minimize user entry error and identify hardware issues with minimal troubleshooting 12 3 Multi drop Installation The Integr...

Page 55: ...arrier by splicing the sensor wires to field wires These wires in turn pass through vapor seal offs and enter the VSmart Module 3 Keep track of sensor wiring identity to ensure proper wiring at the VSmart Module A below grade wiring workbox can be used as a junction box for the splice when wiring underground Follow all applicable codes 4 Run separate wiring from each sensor to the chain leading to...

Page 56: ...Well Monitoring Single Wall Tank In a typical wet well monitoring layout for a single wall tank the sensors are placed around the perimeter of the tanks The monitoring wells are dug as close as possible to the tanks or product lines for optimal sensor response ...

Page 57: ...cally detect sensor connection sensor type and sensor status will minimize user entry error and identify hardware issues with minimal troubleshooting Interstitial Level Sensor Float Switch Specifications Primary Use s Interstitial Area Alternate Use s Sumps and Dispenser Pans Detects Liquid Operating Temperature 40 F to 168 F 40 C to 70 C Dimensions Length 3 9 9 9 cm Diameter 1 3 3 3 cm Cable Requ...

Page 58: ...nd secure the sensor wire to an existing pipe or bracket with a tie wrap 3 Connect the sensor wires to the field wires in the junction box using the supplied wire nuts 4 Seal the electrical connections with the epoxy seal packs NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to e...

Page 59: ...racket with a tie wrap 3 Connect the sensor wires to the field wires in the junction box using the supplied wire nuts 4 Seal the electrical connections with the epoxy seal packs Liquid Only Float Sensor Primary Use s STP Sumps and Dispenser Pans Alternate Use s Use Steel Tank Interstitial Detects Liquid Operating Temperature 40 F to 158 F 40 C to 70 C Dimensions Length 3 5 8 9 cm Width 1 43 3 6 cm...

Page 60: ...tom of the pan 4 Connect the sensor cable to the sensor and field wiring 5 Seal the electrical connections with the epoxy seal pack 6 Remove the sensor from sump while servicing the pump to prevent activating the sensor with fuel Discriminating Dispenser Pan Sensor Specifications Primary Use s Dispenser Pan Sump Alternate Use s STP Sumps Detects Low Liquid High Liquid Fuel Operating Temperature 40...

Page 61: ...onnect the sensor cable to the sensor and field wiring 5 Seal the electrical connections with the epoxy seal pack 6 Remove the sensor from the sump while servicing the pump to prevent activating the sensor with fuel Discriminating STP Sump Sensor Specifications Primary Use s STP Sumps Alternate Use s Dispenser Pans Sumps Detects Low Liquid High Liquid Fuel Operating Temperature 40 F to 158 F 40 C ...

Page 62: ...he top above the water level if applicable 3 If sensor is submerged in water it will not function NOTE Depending on saturation factor the sensor may require up to 30 minutes to return to normal after vapors have dissipated Hydrocarbon Vapor Sensor Specifications Detects Hydrocarbon Vapors Operating Temperature 40 F to 158 F 40 C to 70 C Dimensions Length 3 5 8 9 cm Diameter 0 9 2 3 cm Nominal Resi...

Page 63: ...nto the monitoring pipe until the tape mark is even with the top of the pipe 4 The sensor should not touch the bottom of the monitoring tube to prevent false alarms 5 Connect the sensor wires to the field wires in the junction box using the supplied wire nuts 6 Seal the electrical connections with the epoxy seal pack Discriminating Interstitial Sensor Specifications Primary Use s Interstitial Spac...

Page 64: ...carbon liquid and water In the event of a break in the cable the system will activate the alarm Interstitial Hydrocarbon Liquid Water Sensor Specifications Detects Liquid hydrocarbons water Operating Temperature 40 F to 158 F 40 C to 70 C Dimensions Length 13 8 35 cm Width 1 0 2 5 cm Nominal Resistance Uncontaminated 1000 3000 ohms Contaminated 10 000 200 000 ohms Cable Requirements Belden 88760 o...

Page 65: ...ence of groundwater in a monitoring well Detection of fuel entering the containment area indicating a leak will also result in an alarm condition as will a break in the cable or sensor malfunction NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the string ...

Page 66: ...This length includes run of cable from I S Barrier to each sensor board in the string Dual Float Dispenser Sump Sensor Specifications Primary Use s Dispenser Pan Sump Alternate Use s STP Sumps Detects Low Liquid High Liquid Fuel Operating Temperature 40 F to 158 F 40 C to 70 C Dimensions Length 11 1 28 2 cm Diameter 2 3 5 8 cm Float Requirements Low 1 5 3 8 cm High 8 20 3 cm Cable Requirements Bel...

Page 67: ...s length includes run of cable from I S Barrier to each sensor board in the string Dual Float STP Sump Sensor Specifications Primary Use s Dispenser Pan Sump Alternate Use s STP Sumps Detects Low Liquid High Liquid Fuel Operating Temperature 40 F to 158 F 40 C to 70 C Dimensions Length 21 1 28 2 cm Diameter 2 3 5 8 cm Float Requirements Low 1 5 3 8 cm High 11 27 9 cm Cable Requirement Belden 88760...

Page 68: ... bottom float NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the string Dual Float Brine Sensor D 10 Specifications Primary Use s Measure Level of Brine solution Detects Low Liquid High Liquid Operating Temperature 40 F to 158 F 40 C to 70 C Dimensions Le...

Page 69: ...t NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the string Dual Float Brine Sensor D 20B Specifications Primary Use s Measure Level of Brine solution Detects Low Liquid High Liquid Operating Temperature 40 F to 158 F 40 C to 70 C Dimensions Length 21 1 2...

Page 70: ...he level of the liquid in the reservoir of a double walled tank The sensor has a single float that detects abnormally high or low liquid levels within the reservoir If a leak occurs in either wall of a tank it causes the liquid in the reservoir to rise or fall When liquid reaches the upper or lower limit on the sensor the sensor activates Universal Reservoir Sensor Installation ...

Page 71: ...e Fuel density reports can be displayed real time on the console or exported to an external device The readings can be either nominal or temperature corrected density Density Measurement Sensor Materials Nitrophyl Delrin and Stainless Steel spring Resolution 0 00004 g cc Accuracy 0 0025 g cc Density Range 0 6 1 0 g cc Operating Temperature 40 F to 158 F 40 C to 70 C Dimensions Length 11 27 9 cm Di...

Page 72: ...f water 3 Replace the water float nylon probe foot and end clip 4 Place probe back in the tank Tank Thresholds 1 As the Density Sensor is installed between the water and Product Float the Product Float will not be able to go further down than the Density Sensor In order to provide low product alarms the Low and Low Low product threshold level should be set above the Density Sensor The suggested le...

Page 73: ...or measuring product temperature at different levels in the tank They are located at positions of approximately 20 40 60 and 80 of the tank s volume The sensors feed the data of the temperature of the fuel to the console The console software is then able to make the calculations to produce a net corrected product volume 924A Probe Specifications Operating Temperature 40 F to 158 F 40 C to 70 C Hea...

Page 74: ...etostrictive with Floats Probe Length From 4 to 16 in 6 inch increments Material Stainless Steel Shaft Level Precision Accuracy 0 0005 01 mm 05 Full Scale or 0 006 whichever is greater Temperature Resolution Accuracy 0 02ºF 0 01º C 2 34ºF 1 3ºC over a 40ºC to 70ºC 40ºF to 158ºF Intrinsic Safety Hazardous Class I Division 1 Group D Temperature Detection Measurement Methodology Range Five 5 equally ...

Page 75: ...one device per channel therefore the multi drop installation method is not a valid installation for that unit NOTE The standard Smart Module includes one I S barrier The part number for additional I S barriers is 20 4343 Smart Module Specifications Electrical Requirements Standard Voltage Supply Optional Voltage Supply Power Consumption 105 to 125 VAC 60 Hz 220 to 240 VAC 50 Hz 60 W maximum Width ...

Page 76: ... either of the external USB ports on the left hand side of the console The two devices can be used in the event of system failure or when retrieving key troubleshooting files USB Mouse USB Key The USB mouse will be used in the event of the touchscreen losing calibration not being calibrated or touchscreen failure This will allow the navigation of the mouse to get the screen back into working order...

Page 77: ...obe for 6 183 cm Diameter Height Tank 195 6 cm 30 B077 89 Probe for 7 213 cm Diameter Height Tank 226 1 cm 30 B089 101 Probe for 8 244 cm Diameter Height Tank 256 5 cm 30 B101 105 Probe for 8 244 cm Diameter Height Double Wall Tank 266 7 cm 30 B105 113 Probe for 9 274 cm Diameter Height Tank 287 0 cm 30 B113 125 Probe for 10 305 cm Diameter Height Tank 317 5 cm 30 B125 137 Probe for 11 335 cm Diam...

Page 78: ...rnal External OM4 LIM Output Controls External Alarm Dispenser etc Normally Open Normally Closed Integra Internal Relay Output 1 OM4 1 Position 1 OM4 1 Position 2 OM4 1 Position 3 OM4 1 Position 4 OM4 2 Position 1 OM4 2 Position 2 OM4 2 Position 3 OM4 2 Position 4 OM4 3 Position 1 OM4 3 Position 2 OM4 3 Position 3 ...

Page 79: ...Doc M1800 Rev 06 Page 79 of 101 www opwglobal com OM4 3 Position 4 OM4 4 Position 1 OM4 4 Position 2 OM4 4 Position 3 OM4 4 Position 4 LIM 1 Position 1 LIM 2 Position 1 LIM 3 Position 1 LIM 4 Position 1 ...

Page 80: ...Doc M1800 Rev 06 Page 80 of 101 www opwglobal com Appendix G Sensor Labels Installed Sensor Labels Description Location e g Sump Sensor etc Place Label Here Place Label Here ...

Page 81: ...Doc M1800 Rev 06 Page 81 of 101 www opwglobal com Installed Sensor Labels Description Location e g Sump Sensor etc Place Label Here Place Label Here ...

Page 82: ...Doc M1800 Rev 06 Page 82 of 101 www opwglobal com Probe Serial Number Tank Number Product in Tank Internal Barrier or VSmart Barrier Barrier Position 1 4 Number in chain if applicable 1 4 ...

Page 83: ...Doc M1800 Rev 06 Page 83 of 101 www opwglobal com Appendix H Model 924B Installation Records ...

Page 84: ...tion Probe Type Overall Probe Length Thermistor Location 7100V R5 Shorter than 144 366 cm Temp Span 7 17 9 cm 6 7100V R5 145 288 368 732 cm Temp Span 10 25 4 cm 6 7100V R5 289 432 734 1 100 cm Temp Span 15 38 1 cm 6 7100V R5 433 600 1 099 8 1 524 cm Temp Span 18 45 7 cm 6 Single RTD Thermistor Location Probe Type Overall Probe Length Thermistor Location Length from bottom of probe 7100V R1 T1 Shor...

Page 85: ...R1 T1 433 600 1 100 1 524 cm 38 96 5 cm Flex Probe Catalog Number Example 7100V030R1XF1L049 7100 Model Number V Flexible PVDF Tube w Male NPT PVDF Connector 2 61 cm Teflon Cable 030 Temperature Span in R1 Number of Thermistors X Standard F1 Number of Floats ...

Page 86: ...Doc M1800 Rev 06 Page 86 of 101 www opwglobal com L048 Overall Length ...

Page 87: ...Rev 06 Page 87 of 101 www opwglobal com Appendix K 7100V Flex Probe Installation Records Probe Serial Number Probe Part Number Catalog Tank Product in Tank Internal Barrier or VSmart Barrier Barrier Position 0 3 ...

Page 88: ...tains a carbon polymer material that changes its resistance when exposed to liquid hydrocarbons as well as a water sensor that relies on the conductivity of water to detect its presence providing the ability to discriminate between hydrocarbon liquid and water The sensor also alerts the system to the absence of groundwater in a monitoring well or the presence of water in containment areas It will ...

Page 89: ... malfunctions the system will activate the alarm Hydrocarbon Vapor Sensor Installation 1 Check Dry Monitoring Wells for vapors before installing 2 Mount Sensor close to the top above the water level if applicable 3 If sensor is submerged in water it will not function Hydrocarbon Liquid Water Sensor Typical Uses Monitoring Wells Substances Detected Hydrocarbon and Water Available Lengths 6 20 1 8 6...

Page 90: ...of 101 www opwglobal com NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the string ...

Page 91: ...ight to activate in the presence of liquid This sensor can be used to monitor wet wells to ensure that a liquid is normally present In the event of a break in the cable the system will activate the alarm NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the ...

Page 92: ...lymer material that changes resistance when exposed to liquid hydrocarbons The level sensor portion simply clips onto the hydrocarbon sensor and can be positioned at any desired height to activate in the presence of liquid Combo Dual Level Hydrocarbon Liquid Sump Sensor Substances Detected Liquid Hydrocarbon and Water Operating Temperature 4 F to 122 F 20 C to 50 C Dimensions 30 3221 2 30 3219 12 ...

Page 93: ...of 101 www opwglobal com NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the string ...

Page 94: ...float switch that activates in the presence of liquid In the event of a break in the cable the system will activate the alarm NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the string Single Level Sump Sensor Substance Detected Liquid Operating Temperatur...

Page 95: ...It can also be used in other areas such as dispenser containment pans that are normally dry and will give a low level warning followed by a high level alarm In the event of a break in the cable the system will activate the alarm NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to ...

Page 96: ...nsor contains a carbon polymer material that changes its resistance when exposed to liquid hydrocarbons In the event of a break in the cable the system will activate the alarm Hydrocarbon Liquid Sump Sensor Substance Detected Liquid Hydrocarbon Operating Temperature 4 F to 122 F 20 C to 50 C Dimensions 1 7 x 31 2 4 4 cm x 33 5 cm Required Cable 12 3 6 m gas and oil resistant cable Maximum Wiring L...

Page 97: ...of 101 www opwglobal com NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the string ...

Page 98: ...oes not differentiate between water and hydrocarbon liquid In the event of a break in the cable the system will activate the alarm NOTE Maximum Wiring Length is the maximum length of cable to be used to connect all sensors on an individual channel This length includes run of cable from I S Barrier to each sensor board in the string Interstitial Optical Liquid Sensor Substance Detected Liquid Opera...

Page 99: ...Doc M1800 Rev 06 Page 99 of 101 www opwglobal com Appendix M Declaration of Conformity ...

Page 100: ...Doc M1800 Rev 06 Page 100 of 101 www opwglobal com ...

Page 101: ...Flex Probe 38 40 41 43 76 Hydrocarbon Liquid with Water Indicator 47 58 Hydrocarbon Vapor Sensor 79 I O Module 24 29 Installation Procedure 65 Intellisense Technology 47 IntelliSense 25 47 Interstitial Hydrocarbon Liquid with 65 Interstitial Level Sensor Float Switch 50 Interstitial Sensor 48 Model 7100V Flex Probes 40 Model 924 B Probes 66 67 Model 924B Probe 39 70 Multi drop Installation 38 47 P...

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