Dormakaba Crane 4000LE Installation, Setup And Troubleshooting Manual Download

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Crane 4000LE

07-2022

RL6002-003

Chapter 9

Crane 4000LE Wiring, Setup and Troubleshooting Manual

In-ground Motion Assist 360 drive and speed control

Remote control enclosure

TIPS AND RECOMMENDATIONS

All connectors are packaged in a single bag.

Fault indication LED

16681701170

Mode

switch

16681601170

Handicapped

button

16682401170

Emergency

Stop

16682301170

Night

bank

16682201170

Movement

sensor

inside

16681901170

Movement

sensor

outside

16684001170

UPS

16682701170

DCW

16681501179

NIght

shield

16682001170

Safety

outside

166882001170

Trap release switch

16682501170

Vandalism

brake

16682601170

Air

curtain

16682801170

Dry contact status

16683001170

Lighting

16683101170

Lock

16683201170

Safety inside

16681801170

Fig. 9.2.1 Motion Assist 360 control unit connectors

TIPS AND RECOMMENDATIONS

Connectors with an asterisk

before description

are not used with low energy "S" module.

9.2 Motion Assist 360 control unit connectors

Emergency

stop

outside

Movement

sensor

outside

Handicap

button

outside

Night bank

outside

DCW

Night

shield

Safety

outside

Trap

release

switch

Vandalism

brake

DCW

Lighting

Lock

Emergency

stop inside

Movement

sensor

inside

Handicap

button

inside

Safety
inside

rap

release

switch

Night bank

inside

Mode switch

Fault

LED

UPS

Dry

contact

status

Air

curtain

DK BLU

LT GRN

YEL

RED

ORG

VIO

BLK

WHT

ORG

GRY

DK BLU

LT GRN

YEL

RED

GRN

BRN

GRY

BLK

WHT

DK BLU

Motion Assist 360 control unit RX6002

5a 5

Jumper required.
Reference Para. 12.2.4

Summary of Contents for Crane 4000LE

Page 1: ...Crane 4000LE In ground Motion Assist 360 drive and speed control Remote control enclosure Wiring Setup and Troubleshooting Manual RL6002 003 07 2022 EN ...

Page 2: ...enclosure to in ground container 25 6 12 Connect Motion Assist 360 extension cables to Motion Assist 360 drive cables 26 6 13 Connect Motion Assist 360 drive extension cables to Motion Assist 360 control unit in remote enclosure 27 7 Wiring interfaces to Motion Assist 360 remote enclosure 28 7 1 Operator interface wiring 28 7 2 Motion Assist 360 remote enclosure wiring 29 8 Motion Assist 360 contr...

Page 3: ...8 16 3 Error list59 17 Information 61 18 Revolving doorfunctional test 62 18 1 Revolving door functional test 62 19 Install in ground container covers 67 19 1 Install outer section container lids 67 19 2 Install floor cover plates 68 Appendix A Definitions 69 A 1 Revolving door definitions from ANSI BHMA A156 27 appendix 69 Appendix B dormakaba handheld 70 B 1 Firmware update 70 B 2 dormakaba hand...

Page 4: ...ransferred to another facility insure that this document is transferred as well 1 3 dormakaba us website Manuals are available for review download and printing on the dormakaba us website 1 4 Symbols used in these instructions WARNING This symbol warns of hazards which could result in personal injury or threat to health NOTICE Draws attention to important information presented in this document CAU...

Page 5: ...low finished floor connected with steel mounting clips set in floor of finished concrete 3 Curved enclosure glass panels 9 16 laminated glass 7 16 laminated glass AL4000 with center post 2 1 2 Door wings 1 Herculite formed stainless steel formed bronze 2 Patch fitting extruded aluminum cladded in formed stainless steel formed bronze formed aluminum custom cladded in factory 3 Cladded herculite alu...

Page 6: ... 4 wing door Fig 2 5 2 Wing assemblyexample Fig 2 5 4 4 wing 4000LE 4 wing revolving door Description 1 Center shaft assembly 2 Wing assembly 3 Center post 4 Quarter post end wall 5 Glass canopy assembly 6 Wing glass 7 Enclosure glass 8 In ground low profile container 9 Header bar assembly 10 Floor bar assembly Table 2 5 1 Crane 4000LE assemblies and parts Fig 2 5 5 Quarter post end wall Fig 2 5 6...

Page 7: ...GmbH Dorma Platz 1 58256 Ennepetal Germany IP20 month year System Speed Limiter Positioning Automatic Static force Servomatic Static force Automatic Static force 58 W 8 W 150 N 67 N 58 W 67 N 1 2 3 0 102 W KT FLEX Direct drive system Description 1 Remote control enclosure RS6032 001 2 Motion Assist 360 power supply RX6001 3 Motion Assist 360 control unit RX6002 4 In ground speed control RS6074 010...

Page 8: ...nal motor extension cables RX6016 002 Motor extension cable 50 RX6016 003 Motor extension cable 100 2 RX6015 001 Hall sensor extension cable 25 standard Optional Hall sensor extension cables RX6015 002 Hall sensor extension cable 50 RX6015 003 Hall sensor extension cable 100 Table 2 9 1 Motion Assist 360 drive extension cables 2 9 1 Motion Assist 360 extension cables Extension cables connect Motio...

Page 9: ...electrical short circuits is possible Never put the revolving door into operation without an earth ground connected to the drive grounding terminal Chapter 21 Prior to drive commissioning drive components must be connected to the grounding terminal Chapters 16 21 Controller Power supply unit Drive unit support system 3 Safety information WARNING Metallic doors must be grounded per national and loc...

Page 10: ...RNING Risk of injury due to deactivated safety equipment After the emergency stop is activated the drive is unlocked Safety devices are no longer in operation This can cause serious injuries if attempts are made to turn the door manually Before turning door manually check to make sure no one could be injured If people have been locked into the revolving door carefully turn the door until the peopl...

Page 11: ...ing door Switching devices may include wall or jamb mounted contact switches such as push plates fixed contact switches and controlled access devices such as keypads card readers and key switches Mode switch position Function S Green module Motion Assist 0 Off Revolving door will stay in the home position After a set period of time any internal lighting is switched off 1 AUTOMATIC 1 A knowing act ...

Page 12: ... DX4604 08C 1 4 3 1 Fault LED Fault LED provides error number indication Frequency and rate of LED flashes indicates error number Ref Chapter 16 Error List 4 3 2 Fault LED location Fault LED located above or below Mode switch at installation 4 3 3 Error number and LED blinking codes First digit of error number indicates how frequently the error LED slowly flashes approximately 1 Hz Second digit of...

Page 13: ...ing on the leading quarter post end wall or attached separately within sight of the revolving door Building exterior Plate starts rotary movement of the door wings at low energy speed Para 4 2 4 CAUTION Plates must be located per ANSI BHMA A156 27 Power and manually Operated Revolving Pedestrian Doors TIPS AND RECOMMENDATIONS Plates only used with S green function module Para 2 7 Fig 4 5 1 WavetoO...

Page 14: ...nt to the door NOTICE Locations of operator control hardware must be reviewed with site contractor or owner 4 6 2 Remote control enclosure wiring setup troubleshooting and maintenance instructions Refer to Chapter 7 for wiring interfaces to Remote control enclosure Table 4 6 1 Operator control hardware Part Assembly Description 1 DX4604 08C RH45 service panel option 2 RX6013 Fault LED 3 RX6008 Mod...

Page 15: ...satin 6 fine satin Mirror Non directional Jitterbug Custom Satin and lacquered Satin no lacquer Mirror and lacquered Statuary and lacquered Custom Operation Manual with Motion Assist 360 drive Attachment Types C D F G K L P Q R as indicated on the drawings Reference Chapter 5 Enclosure material Glass Aluminum panels Glass SS panel Glass Bronze panel Enclosure glass 9 16 bent laminated float glass ...

Page 16: ...uit GFCI Circuit breaker 15 A Power supply control voltage 24 10 Vdc Maximum supply current for external connections 3 Adc 5 2 3 Power consumption without lighting Measurement Value Unit Positioning speed 58 W Automatic mode 102 W Speed limiter 8 W Servomatic 58 W 5 2 4 Drive Measurement Value Unit Type Synchronous motor with continuous magnet rotor Nominal voltage 24 Vdc Nominal output 0 58 KW No...

Page 17: ... 1 5 Fastenerhardware Fig 6 1 1 Remote enclosure assembly Fig 6 1 4 Control unit power supply brackets 3 4 5 7 7 Fig 6 1 7 S GRN MotionAssist 3 24 20 1 Description 1 RS6032 Remote control enclosure 24 x 20 x 7 1 4 3 RF6018 01G 5 16 x 1 2 SHCS SS 4 RF6019 01G 5 16 flat washer 5 RF6016 01G External tooth lock washer 6 RX6001 Motion Assist 360 power supply 6 1 115 Vac cable to control unit 6 2 24 Vdc...

Page 18: ... earth grounding cable installation as referenced in Fig 6 3 3 and 6 3 4 TIPS AND RECOMMENDATIONS Reference Paragraph 6 6 Connection of control unit earth ground wire to control unit Connect of enclosure ground wire to enclosure ground stud Fig 6 3 1 Motion Assist 360 power supply cables Fig 6 3 2 Motion Assist 360 power supply mounting mounting bracket 3 4 5 9 9 Fig 6 3 3 Detail A Fig 6 3 4 Detai...

Page 19: ...rol unit bracket assembly installed in enclosure Para 6 6 TIPS AND RECOMMENDATIONS Reference Paragraph 6 6 for connection of control unit earth ground to control unit Fig 6 4 1 Motion Assist 360 control unit installed on mounting bracket Fig 6 4 2 Detail C Fig 6 4 3 Detail D 3 4 3 4 5 9 Fig 6 5 1 S GRN MotionAssist 8 Description 2 RX6002 Motion Assist 360 control unit 3 RF6018 01G 5 16 x 1 2 SHCS ...

Page 20: ...losure 1 Remove nuts from enclosure internal panel studs 2 Install power supply bracket onto two enclosure studs 3 Reinstall the two enclosure nuts and tighten TIPS AND RECOMMENDATIONS Refer to Para 6 6 for connection of control unit and enclosure earth ground wires Fig 6 6 1 Power supply installation in remote enclosure Control unit ground wire Enclosure ground wire 7 1 10 11 Customer earth groun...

Page 21: ...uts and tighten 6 7 2 Connect ground wire from power supply to control unit 1 Connect ground wire from power supply to control unit SHCS Reference Fig 6 7 3 Detail D 6 7 3 Connect ground wire from power supply to enclosure ground stud 1 Remove nut from enclosure ground stud and install ground wire from Motion Assist 360 power supply to enclosure ground stud Fig 6 7 4 6 7 4 Connect ground wire from...

Page 22: ...o power supply receptacle 4 on control unit NOTICE Insure plug is fully inserted and locked in receptacle 6 8 Install cables from Motion Assist 360 power supply to control unit Fig 6 8 1 Motion Assist 360 power supply cables Fig 6 8 2 Motion Assist 360 Control unit DC power supply cable connections 1 2 3 5 4 Fig 6 8 3 Remote enclosure Motion Assist 360 cable connections 3 2 4 5 5 Description 1 RX6...

Page 23: ... 010 Emergency stop interior 3 2 Emergency stop exterior 4 1 DX3331 001 Wave to Open interior option 4 2 DX3331 001 Wave to Open exterior option 5 1 Night bank interior option 5 2 Night bank exterior option 6 RX6013 001 Fault LED 7 DX4604 08C Service panel option 8 Customer 14 AWG earth ground 10 RC6045 1 1 2 liquid tite conduit adapter Table 6 9 1 Motion Assist 360 remote enclosure wiring 11 1 1 ...

Page 24: ... CAUTION Customer 115 Vac circuit breaker must be OFF 1 Connect 115 Vac wiring to Motion Assist 360 power supply 115 Vac plug as shown in Fig 6 10 4 WARNING Work on electrical equipment and 115 Vac wiring installation must be performed only by qualified personnel Fig 6 10 3 MotionAssist360powersupply Fig 6 10 4 InletsocketACplug customer115Vac Description 1 RX6001 Motion Assist 360 power supply 1 ...

Page 25: ...ntainer 3 Connect opposite end of earth ground cable to in ground container earth ground fastener hardware Fig 6 11 3 Fig 6 11 4 Fastener hardware Fig 6 11 5 Earthgroundingcable DC wiring conduit 115 Vac conduit 7 7 1 1 2 3 4 5 Enclosure ground wire 5 Detail A 10 7 1 5 8 9 Description 1 RX6001 Motion Assist 360 power supply 2 RX6002 Motion Assist 360 control unit 3 RX6016 001 Motor extension cable...

Page 26: ...ntact with Motion Assist 360 drive 1 RX6016 001 Motor extension cable 25 standard Optional motor extension cables RX6016 002 Motor extension cable 50 RX6016 003 Motor extension cable 100 2 RX6015 001 Hall sensor extension cable 25 standard Optional Hall sensor extension cables RX6015 002 Hall sensor extension cable 50 RX6015 003 Hall sensor extension cable 100 3 RX6010 Motion Assist 360 drive 4 RC...

Page 27: ...serted and locked in receptacle 2 Install motor power extension cable ground wire ring lug 1 1 under control unit 5 16 x 1 2 SHCS 4 external tooth lock washer 6 13 Connect Motion Assist 360 drive extension cables to Motion Assist 360 control unit in remote enclosure Fig 6 13 1 Motion Assist 360 control unit and drive extension cables Fig 6 7 2 Remote enclosure ground wire connections Fig 6 7 4 Det...

Page 28: ...art exterior option 4 Conductor 18 AWG cable 5 1 Night bank interior option 2 conductor 18 AWG cable 5 2 Night bank exterior option 2 conductor 18 AWG cable 6 Fault LED 2 conductor 18 AWG cable 7 Service panel option 3 conductor 18 AWG cable Panel location may be adjacent to door 7 1 Operator interface wiring 7 Wiring interfaces to Motion Assist 360 remote enclosure Fig 7 1 1 Door operator interfa...

Page 29: ... interior 3 2 Emergency stop exterior 4 1 DX3331 001 Wave to Open interior option 4 2 DX3331 001 Wave to Open exterior option 5 1 Night bank interior option 5 2 Night bank exterior option 6 RX6013 001 Fault LED 7 DX4604 08C Service panel option 8 Customer 14 AWG earth ground 9 Customer 115 Vac 10 RC6045 1 1 2 liquid tite conduit adapter Table 7 2 1 Motion Assist 360 remote enclosure wiring 11 1 1 ...

Page 30: ...ive power Wiring Chapter 6 Para 6 13 X 3 Reference And Position Sensors Plug connection drive sensor Wiring Chapter 6 Para 6 8 X 4 Center shaft slip Ring Plug Connection Slip ring cable 10 Power Supply Plug Connection from Motion Assist 360 Power Supply 24 V DC Wiring Chapter 6 Para 6 8 X 24 V DC 0 V 0 V 11 UPS 3 44 45 45 In Operation X 44 Battery Low 3 0 V Fig 8 1 1 ControlunitRX6002 8 1 Motion A...

Page 31: ...3 0 V 14 Trip Release Switch 54 3 1 24 V DC 3 0 V 3 0 V 54 Trip Release Switch 15 Handicap Button Inside 55 3 55 Handicap Button Inside 3 0 V 16 Movement Sensor Inside Wave to Open plate 42 3 1 24 V DC Wiring Chapter 9 Para 9 5 X 3 0 V 3 0 V 42 Movement Sensor Inside 17 Safety Inside Mullion Bumper 3 8 7 3 0 V 7 Safety Inside Mullion Bumper 8 Safety Inside Canopy Bumper 14 3 25 1 Test 1 24 V DC 14...

Page 32: ...d 43 Unlocked 61 Unlock Trigger 1 24 V DC 37 3 3 0 V 37 Lock 25 Night Shield 40 3 3 0 V Jumper must be installed between connector terminals 40 Opened 94 Open trigger 1 24 V DC 26 Night bank Outside 35 3 3 0 V Wiring Chapter 9 Para 9 6 X 35 Night bank Outside 27 Trip Release Switch 54 3 54 Trip Release Switch 3 0 V 3 0 V 1 24 V DC 28 Handicap Button Outside 55 3 3 0 V 55 Handicap Button Outside 29...

Page 33: ... modules 30 Safety Outside Canopy Sensor 26 3 17 1 3 0 V 26 Canopy Sensor 17 1 24 V DC Safety Outside Mullion Bumper 10 9 3 10 Mullion Bumper 9 3 0 V 31 Emergency Stop Outside 5a 5 5a Emergency Stop Outside Wiring Chapter 9 Para 9 3 X 5 32 Dry Contact Status 71 70 71 70 33 Dry Contact Air Curtain 98 97 98 97 34 Lighting L1 1 PE N L1 1 120 Vac Wiring Chapter 9 Para 9 1 X PE Protective Earth N Neutr...

Page 34: ...401170 4 Emergency Stop 16682301170 7 Night bank 16682201170 8 Movement sensor inside 16681901170 9 Movement sensor outside 16684001170 10 UPS 16682701170 11 Lighting 16683101170 12 Night shield 16682001170 13 Drive unit power extension cable RX6016 14 Drive unit Hall sensor extension cable RX6015 5 5a 5a 5 24 34 33 32 31 30 3 55 3 55 3 2 3 4 5 6 8685 1 6 35 3 7 42 3 3 1 8 41 3 3 1 9 35 3 7 44 45 ...

Page 35: ...70 18 Lighting 16683101170 19 Lock 16683201170 20 Safety inside 16681801170 Fig 9 2 1 Motion Assist 360 control unit connectors TIPS AND RECOMMENDATIONS Connectors with an asterisk before description are not used with low energy S module 9 2 Motion Assist 360 control unit connectors 2 3 4 5 6 1 7 8 9 7 10 Emergency stop outside Movement sensor outside Handicap button outside Night bank outside 11 ...

Page 36: ...d within 48 1220 mm of the door and 24 610 mm to 48 1220 mm above the floor 9 3 2 Emergency Stop pushbutton wiring 1 Use 2 conductor 18 AWG cable with color code Black Red 2 Route cable from each Emergency stop pushbutton to Motion Assist 360 control unit Ref Para 7 2 in remote enclosure 3 Inside Emergency stop cable Terminate wires in Inside Emergency stop terminal block as shown in Fig 9 3 1 4 O...

Page 37: ...h Coordinate Mode switch location with customer s representative 1 Route cable from Mode switch to Motion Assist 360 remote enclosure control unit Ref Para 7 2 2 Terminate wires in Mode switch terminal block at Motion Assist 360 control unit in Remote enclosure 9 4 2 Mode switch wiring 1 Use 6 conductor cable 18 AWG stranded wire with color code Black White Red Green Brown Blue 2 Terminate wires i...

Page 38: ...ve Mechanical installation per manufacturer s instructions 9 6 2 Wave to Open plate wiring 1 Use 4 conductor 18 AWG cable with color code Black Red Green White 2 Route cable from each pushplate to Motion Assist 360 control unit Para 7 2 in Remote enclosure 3 Terminate cable wiring in Movement sensor terminal blocks as shown in Fig 9 5 1 Fig 9 5 2 WavetoOpen plate DX3331 001 Fig 9 5 3 WavetoOpen pl...

Page 39: ...t bank switch installation S Motion Assist module must be installed 9 6 2 Night bank contact wiring 1 Use 2 conductor 18 AWG cable with color code Black Red 2 Route cable from each Night bank dry contact to Motion Assist 360 control unit Para 7 2 in Remote enclosure 3 Terminate cable wiring in Night bank terminal blocks as shown in fig 9 6 1 9 7 Fault LED installation and wiring Ø0 23 5 8 mm lens ...

Page 40: ... feet 9 8 2 Service panel wiring 1 Route RJ45 cable Fig 9 8 3 from Service panel to Motion Assist 360 control unit Ref Para 7 2 in Remote enclosure 2 Plug RJ45 connector into Motion Assist 360 control unit COM 2 connector NOTICE Always use dormakaba handheld interface cable DX4662 Never use conventional network cable with RJ 45 plug May cause permanent damage to handheld 1 4 1 3 5 4 COM 2 Part Ass...

Page 41: ...trolunitkeypadanddisplay Fig 10 1 2 4 button keypad 2 digit display 3s Reset 3s Quit LEARN 3s 3s Fact Setup PRG 3s 8s 1 2 10 2 Control unit firmware version and updates 10 2 1 Firmware version and updates Firmware version is displayed during first commissioning Reference Chapter 12 dormakaba handheld can be used to check firmware version and to perform firmware updates Reference dormakaba handheld...

Page 42: ...ntil desired parameter is displayed Step 3 Press right button to display current parameter value Step 4 Press right button again to enable editing of value display will start flashing Step 4 Press up or down button to select desired parameter value Step 5 Press right button to save selected value Display stops flashing Step 6 Press left button to return to selected parameter Step 7 Press up or dow...

Page 43: ... Slow stop time door wing sensor t Slow stop time canopy sensor c Positioning speed after stop h Number of base positions in night bank operation X SP Positioning speed SH Disabled access speed SO Walking speed rb Acceleration ramp X Symbol Description S function module rn Brake ramp normal X rh Brake ramp hard Sd Minimum speed for speed limiter X rd Counterforce for speed limiter X HG Maximum hol...

Page 44: ... functions Special function Description S function module Locking X Unlocking X Door wing sensor bridged Canopy sensor inside bridged Canopy sensor outside bridged Lock settings X Diagnostic Description S function module Software version X Firmware version revision X Actual error status X Actual revolutions X E1 to E9 Error log 1 to 9 X Revolution error 1 to 9 X EC Delete error log X CS Service Re...

Page 45: ...yet in operation on commissioning During commissioning the safety equipment required for normal operation is not yet operational This may result in entanglement and crushing hazards at the closing edges which may cause injuries Start the learning cycle only after everyone has left the danger zone Ensure that no one is present in the area of the closing edges 12 1 Before commissioning 12 1 1 Check ...

Page 46: ...g the learning cycle may sustain injuries Insure that no one is present in the area of the wings Start the learning cycle only after everyone has left the area 12 3 2 Danger due to automatic startup of revolving door WARNING Life threatening danger due to automatic startup of revolving door 12 3 3 Risk of material damage CAUTION Remove all objects inside the revolving door Material damage due to o...

Page 47: ...supply WARNING After power on S Motion Assist module green light must be slowly flashing off and on 1 System check series of letters and numbers rapidly displayed 5 Control unit self check two segments jumping back and forth 6 Horizontal dashes move up and down 7 2 Display and keypad orientation While 2 digit display segments move up and down 7 use or buttons to select display and keypad orientati...

Page 48: ... to enter program mode F parameter displayed Step 2 Press Displays 03 factorysetting Step 3 Press 03 starts flashing Step 4 Press Scroll to select 04 Step 5 Press Scroll to select 03 Step 6 Press Saves value Display stops flashing Step 7 Press Returns to Door type parameter 12 5 2 Select 03 for 3 wing door Step 1 Press Press and hold PRG 3 s to enter program mode F parameter displayed Step 2 Press...

Page 49: ...er 3 8 0 0 1st digit 2nd digit 3rd digit 4th digit Door diameter Feet mm 7 2134 8 2438 9 2743 10 3048 11 3353 12 3658 Use inside door diameter Step 6 Press Scrolls to 2nd digit 2 2nd digit 8 2nd digit value Step 7 Press 08 starts flashing Step 8 Press Scroll to select 01 for 2nd digit Step 9 Press Saves value entered Display stops flashing Step 10 Press Scrolls to 3rd digit 3 3rd digit 0 3rd digit...

Page 50: ...ter Step 7 Press Exits program mode Display indicates ready for learning cycle TIPS AND RECOMMENDATIONS If display shows after basic parameters have been set Press for 3 seconds will be displayed 12 7 Set basic parameter dE door rotation NOTICE dE factory setting 01 clockwise For system to recognize dE 01 steps in Para 12 7 2 must be followed To set dE 00 follow steps in Para 12 7 3 12 7 1 dE Door...

Page 51: ...position with 0 locking position 2 Revolving door starts learning cycle Current learning cycle phase is shown on 2 digit display Reference Fig 12 8 1 Learning cycle phases depend on options ordered with door Learning cycle is terminated as soon as an error occurs during learning cycle 3 Learning cycle completed The learning cycle is completed and door is ready for operation Error during learning c...

Page 52: ...sure that no one is present in the area of the wings Start the learning cycle only after everyone has left the area 13 1 2 Danger due to automatic startup of revolving door WARNING Life threatening danger due to automatic startup of revolving door 13 1 3 Risk of material damage CAUTION Remove all objects inside the revolving door Material damage due to objects left in the revolving door during the...

Page 53: ...or Learning cycle is terminated as soon as an error occurs during learning cycle Error during learning cycle reset error s Learning cycle terminated 1 Press an Emergency Stop switch 2 Perform the fault correction according to the Error list Para 16 3 3 Start the learning cycle again from Step 5 and correct any additional errors if any 8 Learning cycle completed The learning cycle is completed and ...

Page 54: ...ode OFF 0 Off 0 X 1 On Slow stop time door wing sensor T Drive time in positioning speed after door wing sensor activation 0 1 s 0 15 9 16 16 0 Slow stop time canopy sensor t Drive time in positioning speed after canopy sensor activation 0 1 s 0 15 9 16 16 0 Positioning speed after stop c Drive time in positioning speed after stop 0 1 s 0 0 2 9 2 Number of base positions in night bank operation h ...

Page 55: ...ce for speed limiter 0 9 5 X Holding force in basic position HG Maximum holding force on the outer door wing edge N 1 9 S 3 X Safety area stop S Safety area canopy sensor slow stop mm 800 mm 31 upper limit of safety area 800 Polarity wing sensor test input d Polarity of test of rotating slow stop sensors 0 test signal 24V 1 X 1 test signal 0V Polarity canopy sensor test input F Polarity of test of...

Page 56: ...S unit US UPS unit connected 0 1 0 X 0 not connected 1 connected Restore factory settings Order Restore factory settings X Learning cycle Order Start learning cycle X Error reset Order Reset error X Locking Order Locking X Unlocking Order Unlocking X Door wing sensor bridged Bridge door wing sensor No No Only for service work Yes Canopy sensor inside bridged Bridge canopy sensor inside No No Only ...

Page 57: ... value stored in the Fault Set to 1 clears the memory then EC is reset to 0 0 1 X Service reset CS Set CS to 1 resets the service cycle counter to 0 CS is then automatically reset to 0 Resets fault memory and service parameters 0 1 X Stop events Ch Number of stop events by safety equipment which cause a Stop Shock stop Cb Number of brake events by the shock stop unit X Revolutions CC Number of dri...

Page 58: ...lt if malfunctions are not properly corrected Have a dormakaba technician correct all errors WARNING Risk of injury when eliminating fault with unknown error message Unauthorized fault elimination of an error message not described may result in serious injuries If error message is not in Error list Para 16 3 always contact dormakaba for error correction Never attempt to eliminate an unknown error ...

Page 59: ...al error Door clear Door ready M 19 Maximum output stage voltage of 50V exceeded Door clear Door ready M Locking fault 20 Maximum motor current exceeded for an extended period of time Door clear Door ready 21 Door is in locking position Three unsuccessful attempts to unlock door Door can only be opened manually possibly after manual unlocking Door ready M 22 Door is in locking position Three unsuc...

Page 60: ...failed Safety stop door clear Door ready M Displacement sensor error 51 Failure of at least one Hall effect sensor Safety stop door clear Door performs a positioning travel and is then ready for operation M 52 At the start of a learning cycle or positioning travel Door clear Door performs positioning travel and is then ready for operation M No sensor deflection within the first 120 seconds In oper...

Page 61: ...h no error message from UPS Door ready A UPS battery fault 82 UPS signals a battery fault e g low battery Reset with no battery fault error message from UPS Door ready A DCW error 91 Locking module inside absent Safety stop door clear Door ready A 92 Locking module outside absent Safety stop door clear Door ready A 17 Information 42 1 1 Information number No Information description Reset 5 Night s...

Page 62: ...t work or respond as intended Depending on revolving door version and customer order the following functions must be tested in the course of commissioning 18 1 2 Emergency stop pushbutton test Automatic 2 mode 18 1 3 Wave to Open plate test 18 1 4 Wing tests 18 1 5 Mode switch setting test 18 1 6 Wing locking device test WARNING Risk of injury due to improper function test Safety equipment may not...

Page 63: ...continuously rotate at low energy speed 2 3 Repeat Emergency stop test for each Emergency Stop pushbutton 1 Repeat steps in 2 1 and 2 2 for each Emergency Stop pushbutton WARNING Risk of injury due to deactivated safety equipment After the Emergency Stop pushbutton is activated the drive is unlocked The safety devices are no longer in operation This can cause serious injuries if attempts are made ...

Page 64: ...ment of revolving door is started at low energy speed Revolving door automatically stops in the next starting position as soon as it is no longer manually operated 3 2 Repeat test for each Wave to Open plate TIPS AND RECOMMENDATIONS Wave to Open plate only used with S Motion Assist module 18 1 4 Wings 4 1 Folding the wing Step Action Result 1 1 Check forward and backward folding of wings during ru...

Page 65: ... switch Mode switch position Function S Green module Motion Assist 0 Off Revolving door will stay in the home position After a set period of time any internal lighting is switched off 1 AUTOMATIC 1 A knowing act Para 18 1 7 switch starts rotary movement of the door wings at low energy speed Para 18 1 6 Acceleration to walking speed is done manually Manually pushing the door starts rotary movement ...

Page 66: ... 18 1 8 Manual locking devices Check locking devices Step Action Result 1 Set Mode switch to Off 2 Door is at home position or returns to home position 3 Lock wing using wing locking devices then unlock Fig 18 1 4 3 Wing mechanical locking devices at Home position 1 Mechanicalwinglock Fig 18 1 5 4 Wing mechanical locking devices at Home position 1 Mechanicalwinglock 1 1 1 1 ...

Page 67: ... 19 1 4 This will allow proper installation of outer section container lids and installation of flat head screws 13 2 Install two outer section container lids using fastener hardware in Fig 19 1 3 CAUTION Insure flange gasket 8 is intact and holes line up with holes in in ground container flange Fig 19 1 1 Outer section container lid Fig 19 1 2 Foam rubber seal 5 Fig 19 1 3 Container lid fastener ...

Page 68: ...osition WARNING Press an Emergency Stop pushbutton 1 Align floor cover plates with building interface 2 Install two cover plates using fastener in Fig 19 2 2 Snug do not overtighten fasteners CAUTION Floor cover plates must be flush with finished floor surface Fig 19 2 1 Floor cover plate 1 Ø 32 Fig 19 2 2 Sealing flat head screw 12 Fig 19 2 3 Floor cover plates installed 1 RC6048 Floor cover plat...

Page 69: ...for a revolving door Home position X the 4 wing stops in the X position with all four wings in contact with the entrance wall posts Home position the 4 wing stops in the position with two wings in contact with the center mullions and two wings in the middle of the throat opening Home position Y the 3 wing stops in the Y position with two wings in contact with the entrance wall posts and one wing i...

Page 70: ...all firmware changes set program switch to Position 1 OFF and allow door to close completely before any updates are made 2 With Communication highlighted press ENTER 3 Enter Handheld user code press ENTER Default user code 123456 Version 1 0 4 8 DORMA ASP Build Dec 15 2011 FaFs R0 05a c 2008 ChaN Searching text info Files User code Communication Handheld will boot up and display main menu MAIN MEN...

Page 71: ...Using Up and Down arrows highlight firmware version and press ENTER 7 Press any key to start firmware upload 8 Firmware uploading to controller 9 Press any key to complete firmware update DOWN UPLOAD Download data Upload file Firmware upload Door Start transmission press any key OK Transmission successful press any key OK FuseInfo 25 01h 0ch 94h Connected with FW Version _____ Revision 000 KTV_US ...

Page 72: ...dheld ON B 2 dormakaba handheld access parameters 2 Handheld will boot up and display Main Menu 3 Press ENTER to select Communication MAIN MENU Files User code Communication 4 Enter User code dormakaba original setting 123456 Press ENTER F1 F2 F3 SHIFT ENTER 1 2 3 abc def 4 5 6 jkl mno ghi 7 8 9 tuv wxyz pqrs 0 DEL OFF ON Connecting Address 1 User code 5 Handheld displays door type and current sof...

Page 73: ...confirmed with the ENTER key automatically uploads to the KT Flex control unit The handheld does NOT automatically save the changes Therefore the handheld will prompt you to save changes when exiting the menu Press left arrow temp tab Driving parameters Special functions Configuration Open temp tab Diagnosis Save file as File upload Open B2 3 Editing parameter values 1 Certain parameter value chan...

Page 74: ...g sensors 0 0 15 s 10 13 Hold after stop Time until the door starts after a safety stop 0 9 9 s 1 0 11 Sec area stop Indicates monitoring range of canopy integrated sensor for Slow Stop function 400 6999 mm 800 15 7 276 32 8 Wait after stop Time the system moves at positioning speed after leaving stationary position following a safety stop 0 0 2 9 s 0 5 14 Status relay Status relay function 0 7 0 ...

Page 75: ... Original settings r o Press ENTER to reset all parameters to original settings Command Learning cycle r o Press ENTER to start learning cycle Command Acknowledgment r o Press ENTER to acknowledge errors Command Lock r o Press ENTER to lock the door Command Unlock r o Press ENTER to unlock the door Command Wing sens act Activation of slow stop sensor at door wing no yes Door closer mode Manual ope...

Page 76: ...t maintenance Last maintenance date month and year e g 1110 November 2010 mmyy Door diameter Indicates door diameter mm Door position r o Indicates current door position 0 360 Door speed r o Indicates current door speed 0 1 s Locked r o Is the door locked no yes Unlocked r o Is the door unlocked no yes SCS r o Indicates status of safety contact strips activated OK deactivated Int motion det r o In...

Page 77: ...s input status of program switch while set to OFF mode deactivated activated AUTOMATIC 1 r o Indicates input status of program switch while set to AUTOMATIC 1 mode deactivated activated AUTOMATIC 2 r o Indicates input status of program switch while set to AUTOMATIC 2 mode deactivated activated Summer config r o Indicates input status of program switch while set to SUMMER mode deactivated activated...

Page 78: ...sch Press once to highlight Englisch 10 Press ENTER to select Englisch Fig B7 1 1 dormakaba handheld TIPS AND RECOMMENDATIONS Handheld programmer will retain English setting when unit is turned off Change to English only required the first time the programmer is turned on out of the box 4 Scroll down EINSTELLUNGEN Menu to Sprachen Languages Press twice to highlight Sprachen HAUPTMENUE Dateien Benu...

Page 79: ...val If the function module is removed all previously enabled functions will be deactivated after a certain time C 2 3 Control unit replacement If the control unit is replaced the container module is removed from the old Control unit and inserted into the new Control unit The new control unit synchronizes with the container module and all upgrade card functions are available C 2 4 Inserting a funct...

Page 80: ...on and off indicating communication between module and Control unit 5 Function module becomes container module green LED continues to slowly flash on and off Module functions are now available C 3 Installing function module C 3 2 Installing function module C 3 1 Set Mode switch to Position 0 Off SetModeswitchto Position 0 OFF 2 digit display horizontal bars indicate Control unit in stand by mode 3...

Page 81: ...rane 4000LE 07 2022 RL6002 003 Blank page Crane 4000LE Wiring Setup and Troubleshooting Manual In ground Motion Assist 360 drive and speed control Remote control enclosure This page left intentionally blank ...

Page 82: ...www dormakaba us dormakaba DORMA USA Inc 1 Dorma Drive Drawer AC Reamstown PA 17567 USA T 717 336 3881 F 717 336 2106 ...

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Dormakaba Crane 4000LE, Installation, Setup And Troubleshooting Manual

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