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DENTSPLY inLab MC X5, Operating Instructions Manual

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DENTSPLY inLab MC X5 Operating Instructions Manual Download Page 77

64 78 759 D3608

D3608

.

201.01.07

.

02 10.2017

77

Dentsply Sirona 

7 Maintenance and cleaning

Operating Instructions inLab MC X5

7.4 Maintenance for the tool mandrel

båÖäáëÜ

7.4.4

Tool has broken or not been stored

If a tool breaks during the machining process, it can no longer be stored 

automatically; proceed as follows:

1. Access the service mode for maintenance of the collet chuck in the 

software and continue to follow the instructions of the software. 

2. Remove the collet chuck, as described in the Section "Cleaning and 

maintenance of the collet chuck / collet chuck change [ → 74]".

3. Remove the remainders of the broken tool from the collet chuck.
4. Clean the collet chuck and insert the collet chuck back, as described 

in Section "Cleaning and maintenance of the collet chuck / collet 

chuck change [ → 74]". 

5. Continue to follow the instructions of the software.

CAUTION

Risk of injury
A broken tool can be hot and sharp-edged. 
➢ Wait until the tool is cooled.
➢ Use gloves to protect against injury.

Summary of Contents for inLab MC X5

Page 1: ...New as of Operating Instructions 10 2017 inLab MC X5 English Operating Instructions...

Page 2: ...ice enables you to produce dental restorations e g from ceramic material with a natural appearance CEramic REConstruction Improper use and handling can create hazards and cause damage Please therefore...

Page 3: ...tifications 11 2 2 Intended use 12 2 3 Scope of supply 12 2 4 Technical description component and interfaces 13 2 4 1 Major components 13 2 4 1 1 Front view 13 2 4 1 2 Connections 14 2 4 1 3 Processin...

Page 4: ...Repacking 33 4 9 Storage 33 5 Commissioning 34 5 1 Putting the inLab 4 PC into operation 34 5 1 1 Startup prerequisites 34 5 1 1 1 Required accessories 34 5 1 1 2 Making connections 36 5 1 2 Safety 3...

Page 5: ...3 2 Protection against medicaments 72 7 3 3 Cleaning 72 7 4 Maintenance for the tool mandrel 73 7 4 1 Service kit 74 7 4 2 Cleaning and maintenance of the collet chuck collet chuck change 74 7 4 3 Du...

Page 6: ...Before processing titanium workpieces 90 7 9 2 1 Filling and connecting the coolant tank 90 7 9 2 2 Equipping the workpiece holder for Medentika PreFace semi finished products 92 7 9 2 3 Loading inLab...

Page 7: ...of the document 1 2 1 Structure of the document 1 2 1 1 Identification of the danger levels To prevent personal injury and material damage please observe the warning and safety information provided i...

Page 8: ...of patients users or third parties it is necessary that maintenance work is carried out at fixed time intervals to ensure the operational safety and reliability of your product The operator must ensur...

Page 9: ...vailable on the Sirona homepage Electrostatic discharge ESD Connector pins or sockets bearing ESD warning labels must not be touched or interconnected without ESD protective measures See also Electros...

Page 10: ...ons inLab MC X5 Symbols on the packaging Take note of the following symbols on the packaging Top Protect from moisture Fragile handle with care Do not stack Temperature during storage and transport 40...

Page 11: ...ovisions of Council Directive 2006 42 EC machinery directive As such the following standards apply DIN EN ISO 12100 2011 03 DIN EN 61010 1 2011 07 and DIN EN 61326 1 2013 07 Examples of CE mark for co...

Page 12: ...oner Dry processing Dry processing is only permitted in conjunction with suction We recommend the Sirona suction 230V REF 6385129 120V REF 6485929 If you wish to use another type of suction please obs...

Page 13: ...ns inLab MC X5 2 4 Technical description component and interfaces b 2 4 Technical description component and interfaces 2 4 1 Major components 2 4 1 1 Front view A Processing chamber door D Door unlock...

Page 14: ...vice Dentsply Sirona 2 4 Technical description component and interfaces Operating Instructions inLab MC X5 2 4 1 2 Connections A Coolant drainage connection D Communications interface for suction B Co...

Page 15: ...Technical description component and interfaces b A Service interface F Compressed air quick connect coupling B USB 2 0 3 0 G Ethernet RJ45 connection for LAN C USB 5V OUT H Mains connection AC 100V 2...

Page 16: ...information on the device Dentsply Sirona 2 4 Technical description component and interfaces Operating Instructions inLab MC X5 2 4 1 3 Processing chamber A Workpiece holder D Tool magazine B Dummy t...

Page 17: ...tics processing Maintenance kit for the HF mandrel Torque wrench workpiece clamping round multi block holder Torque wrench chuck Clamping ring workpiece clamping round multi block holder Block holder...

Page 18: ...ded for dry operations At least 80 l min 2 8cfm Type of protection against electric shock Class I device Degree of protection against ingress of water Usual device without protection against ingress o...

Page 19: ...inal OEM spare parts Please request a certificate whenever you have such work performed It should include The type and scope of work Any changes made in the rated parameters or working range Date name...

Page 20: ...manufacturer 3 2 Electromagnetic compatibility 3 2 1 Electromagnetic emission The UNIT is intended for operation in the electromagnetic environment specified below The customer or user of the UNIT sho...

Page 21: ...mode voltage 2 kV common mode voltage The quality of the line power supply should be that of a typical commercial or hospital environment Voltage dips short interruptions and variations of the power s...

Page 22: ...e level specified above the UNIT should be observed to verify normal operation If unusual performance characteristics are observed it may be necessary to take additional measures such as reorientation...

Page 23: ...the recommended working clearance d in meters m can be determined using the equation in the corresponding column where P is the maximum nominal output of the transmitter in watts W specified by the t...

Page 24: ...f electrostatic charges 24 3 3 2 About the physics of electrostatic charges What is an electrostatic charge An electrostatic charge is a voltage field on and in an object e g a human body which is pro...

Page 25: ...ndths of a millimeter It is obvious that integrated circuits which are connected to plugs leading outside of the unit via cables are sensitive to electrostatic discharge Even voltages which are imperc...

Page 26: ...the ventilation slots on the unit be covered since otherwise the air circulation will be obstructed This can cause the unit to overheat Do not spray into the ventilation slots Do not spray liquids suc...

Page 27: ...ent is required please use the original packaging for shipment Transportation without packaging 4 2 Disposal of packaging materials The packaging must be disposed of in compliance with the relevant na...

Page 28: ...y or dust 4 3 2 Suction requirements We recommend Sirona suction optional REF 6385129 230V 6485929 120V If a suction device other than that recommended by Sirona is to be used the following requiremen...

Page 29: ...the unit 2 Connect the suction device and the unit using the communication cable supplied with the suction device so as to enable the automatic mode To do this connect the communication cable to the...

Page 30: ...the tank opening 3 Connect the coolant tank to the coolant drainage connection A using the coolant return hose supplied with the tank as well as the accompanying angle unit IMPORTANT Coolant lubricant...

Page 31: ...a direct hose supply for the coolant return hose without a dip Remove the angle unit and shorten the hose if required for this If required establish a direct connection between the tank and the machi...

Page 32: ...pipe for this blue 0 75m Shorten the pipe by approx 30 cm and connect the left output point of the filter regulator with the machine connection point 3 Connect the right compressed air connection C of...

Page 33: ...able 4 8 Repacking The coolant tank is empty The main switch on the back side of the unit is set to the 0 OFF position 1 Disconnect the power cable and the connecting cable from the back side of the u...

Page 34: ...Commissioning 5 1 Putting the inLab 4 PC into operation Observe the following steps in order to put the unit into operation using the inLab 4 PC optional 5 1 1 Startup prerequisites 5 1 1 1 Required a...

Page 35: ...cope of supply Recommendation Sirona inLab system PC monitor Order No 60 42 548 D3446 In order to connect a VGA monitor screw one of the two converters onto the left DVI port as shown in the photo CAU...

Page 36: ...cable 3 Connect the Ethernet port on your device to the Ethernet port on your PC 4 Turn on the monitor and PC power supplies 5 Turn on the power switch on the rear panel of the PC if present NOTICE D...

Page 37: ...s also pre installed by default Please activate the automatic update function in the settings of this software for optimal protection CAUTION Damage to the system and data loss If you exchange files a...

Page 38: ...and all programs are terminated 1 Insert the DVD in the DVD drive The setup program starts automatically 2 If this is not the case run the Setup exe file in the root directory of the DVD The installa...

Page 39: ...display 2 If this is not the case check your compressed air system and or contact your responsible compressed air installer 5 2 3 Functional elements 5 2 3 1 Button assignment These operating instruct...

Page 40: ...ng process Yellow OFF Green OFF Machine boots door closed but can be opened Green OFF Green Yellow Machine ready for operation no reference known and B axis not on Ini door closed Green OFF Yellow Yel...

Page 41: ...ing chamber into operation The machine is equipped with a transport safety device that must be removed during commissioning To do this proceed as follows 1 Switch the unit on at the main switch 2 Star...

Page 42: ...the coolant tank for material classes PMMA wax composite and grinding materials The unit is switched on No machining process is running A IMPORTANT Note material class This section applies for the use...

Page 43: ...d approx 250 ml DENTATEC to the tank The mixture ratio is 1l water to 0 025l DENTATEC 5 Place the filter system in the tank 6 Lock the tank with the tank lid clip 7 Reconnect the coolant drainage hose...

Page 44: ...clamp of the support arm Switching the unit off The unit has finished the machining operation Briefly press the ON OFF button on the front panel When you let go of the button the unit switches off NO...

Page 45: ...ces button All units connected to the PC are recognized 4 Enter a name for the new unit IMPORTANT The inLab MC X5 can be operated with both a static as well as an automatically assigned IP address Fro...

Page 46: ...es button you can display the status e g check whether a machine has in the meantime finished producing or Check the current availability of a device 5 2 7 1 4 Remove the unit If you no longer require...

Page 47: ...larly important for selecting a suitable replacement collect chuck blue type 1 green type 2 External tank Firmware download 5 2 7 2 1 1 Device settings Manual IP settings The IP address can be changed...

Page 48: ...available for inLab MC X5 Select this option and connect the suction to the machine including interface cable The communication between inLab MC X5 for starting and stopping the suction etc is then a...

Page 49: ...ck Confirm and Exit 4 Physically replace the instrument magazine in the machine 5 Then confirm the magazine change by pressing the on off button on the machine IMPORTANT Note that if this option is no...

Page 50: ...e to the cleaning position The machine moves to the cleaning position Starting the cleaning process Click on the start button to start the automatic cleaning cycle The machine moves for cleaning essen...

Page 51: ...g Operating Instructions inLab MC X5 5 2 Putting the unit into operation b Switching the suction on off 1 Click on the start button to turn on the suction device The suction is switched on 2 Click on...

Page 52: ...place following switch on of the machine immediately before starting the first job The shortened referencing run takes place before every new job NOTICE Observe the Operator s Manual Please also obser...

Page 53: ...for all manufacturing processes NOTICE Check the processed restorations after completion of the process and finishing e g sintering stain glaze polishing for any defects Note the requirements and inst...

Page 54: ...ondition Check the functioning and tightness of the connections for the coolant tank as well as the filling level regularly using the min max marking Use the following tools for grinding Note the proc...

Page 55: ...ge Ring color REF Bur 0 5 PMMA Red 6478114 Bur 1 0 PMMA Red 6478106 Bur 2 5 PMMA Red 6478098 Bur 0 5 ZrO2 Yellow 6478056 Bur 1 0 ZrO2 Yellow 6478049 Bur 2 5 ZrO2 Yellow 6478031 Bur 0 5 ZrO2 DC Yellow...

Page 56: ...on of the machine according to the requirements Once the Sirona suction device is connected switch it to the automatic mode The control and monitoring of the suction takes place automatically via the...

Page 57: ...n Configuration 2 Select Devices and click on the inLab MC X5 for which you wish to change the tool magazine 3 Select Change Instruments and follow the dialog in the software Tool magazine locked C To...

Page 58: ...ing the machining processes the cover flap remains closed always The places of a tool magazine can be equipped with the 3 standard tools per material see Permitted tool combinations Associated tools o...

Page 59: ...ith a cushioning bowl is inserted becomes in that the corresponding tool with the tip downward into the planned place 5 Now place the tool with the processing side down until the stop ring 6 The exist...

Page 60: ...hite 6478007 Diamond 0 6 White 6542232 Bur 0 5 PMMA Red 6478114 Bur 1 0 PMMA Red 6478106 Bur 2 5 PMMA Red 6478098 Bur 0 5 ZrO2 Yellow 6478056 Bur 1 0 ZrO2 Yellow 6478049 Bur 2 5 ZrO2 Yellow 6478031 Bu...

Page 61: ...ng cannot be guaranteed Depending on your choice of materials also follow the processing instructions of the manufacturer Bur 1 0 Composite for software version inLab CAM SW 4 3 1 only Blue 6478163 no...

Page 62: ...multi block holder The multi block holder is supplied with separate spherical pressure screws for fixing the material blocks Use the tool for the block clamp for this 1 Insert the supplied spherical...

Page 63: ...materials also follow the processing instructions of the manufacturer The workpiece holder is designed to hold workpieces of different materials in the round blank form The format for holding is a di...

Page 64: ...ree screws A that are located on the fixing ring of the workpiece holder using the torque wrench for the tool holder 3 Turn the fixing ring counterclockwise and remove the fixing ring of the workpiece...

Page 65: ...ece which has not yet been milled attach a positioning marking to the round holder in the same way as the position etched into the tool workpiece support This positioning marking is important for rein...

Page 66: ...d fixing the workpiece and follow the instructions of the software 6 2 5 Loading with the multi block holder During each change ensure clean contact surfaces of all parts otherwise the fixation and th...

Page 67: ...and remove the fixing ring of the workpiece holder 4 Now insert the multi block holder making sure that the multi block holder is parallel to the base and is not slanted Ensure clean contact surfaces...

Page 68: ...7 6 Operation Dentsply Sirona 6 2 Machining processes Operating Instructions inLab MC X5 5 In order to attach the multi block holder remove the fixing ring and place it back in the workpiece holder Tu...

Page 69: ...the base and is not slanted If the ring is parallel tighten the screws finally using the torque wrench at the preset torque The required torque is reached if a clicking popping sound is heard when ti...

Page 70: ...on agents document If you do not have internet access please contact your dental depot to order the list REF 59 70 905 NOTICE Observe country specific Regulations Some countries have legal regulations...

Page 71: ...at the end of the working day Clean the collet at the end of the working day in accordance with these Operating Instructions Weekly Archive and adjust completely processed rounds and blocks blc files...

Page 72: ...tructions regarding restrictions for use 7 3 2 Protection against medicaments Due to their high concentrations and the substances they contain many medicaments can dissolve etch bleach or discolor sur...

Page 73: ...ervicing The HF mandrel should be serviced only by qualified personnel All safety messages and regulations must be adhered to cleaning Before starting the daily work check whether all surfaces are pro...

Page 74: ...rder to guarantee safe and accurate function of the HF mandrel all surfaces of the HF mandrel the HF mandrel receptacle the tool receptacle and the tool holder should be clean Before starting the dail...

Page 75: ...stored in the slot provided The collet chuck is opened The sealing air is switched on 8 Remove the suction guard 9 Now rotate the collet chuck out of the mandrel with the intended tool 10 Clean the in...

Page 76: ...achine moves to the loading position 7 4 3 During longer downtimes Turn the shaft of the HF mandrel at least 10 times by hand every 3 months The downtimes of the machine are automatically saved In the...

Page 77: ...ware and continue to follow the instructions of the software 2 Remove the collet chuck as described in the Section Cleaning and maintenance of the collet chuck collet chuck change 74 3 Remove the rema...

Page 78: ...s into the groove of the mandrel 3 Then pull the suction bellows over the mandrel by holding at the two front rubber handles so that the bellows are engaged on all sides 7 5 2 Mandrel suction The mach...

Page 79: ...ues on the screen of the processing chamber remove it and empty it 7 6 Filter regulator The machine is equipped with a filter regulator which ensures among other things the air quality in the system C...

Page 80: ...uction bellows 78 2 Start the rinsing process in the machine configuration menu in the inLab software on the machine 3 Check the coolant jets impinge on the tool in a properly bundled way 4 Next remov...

Page 81: ...new filter cartridge REF 6387067 on the filter system Make sure of correct fit 5 Change the coolant if necessary see Replace the coolant when using DENTATEC for material classes PMMA wax composite an...

Page 82: ...nce a month Drain the tank if you do not intend to operate the unit for more than one week Clean the tank if the odors recur Add the coolant additive DENTATEC and fill the tank up to the brim with wat...

Page 83: ...idual liquid and catch it with a separate collecting container if necessary CAUTION Risk of injury There is risk of injury through sharp edged restorations as well as sharp edged material residues in...

Page 84: ...ox 250 ml DENTATEC to the tank The mixture ratio is 1l water to 0 025l DENTATEC 8 Place the filter system in the tank 9 Lock the tank with the tank lid clip 10 Connect the tank inlet hose A with the l...

Page 85: ...receptacle with a nominal volume of 10 20l as a collecting vessel for changing the water e g a commercially available 10l or 20l plastic bucket When selecting the collecting vessel bear in mind that i...

Page 86: ...llows for the non sintering metal materials 5 Wipe off the compartment where necessary IMPORTANT Once the water has been changed the collecting vessel will contain a mixture of sintering metal slurry...

Page 87: ...1 5 of the coolant remains in the tank 5 Pan the tank vigorously several times in circular movements until the deposited solids once again mix with the remaining coolant Prevent the fluid from escapi...

Page 88: ...rating Instructions inLab MC X5 7 8 5 Filling the coolant tank 1 Fill the tank with water up to the mark max D approx 10 liters 2 Place the filter system in the tank 3 Lock the tank with the tank lid...

Page 89: ...tions Dirty filters tanks and metal residue must be disposed of appropriately in accordance with these specifications IMPORTANT When processing workpieces from the material class metal Medentika PreFa...

Page 90: ...the sharp tools and moving parts CAUTION Risk of injury through cutting and grinding tools There is risk of cuts through sharp edges of accessible parts and the use of rotating cutting and grinding t...

Page 91: ...inished products made of b 1 Add one bottle of coolant lubricant additive DentaLub REF 6597228 to an empty tank 2 Fill the tank with water up to the mark max D approx 10 liters 3 Place the filter syst...

Page 92: ...tions of the manufacturer In order to equip the Medentika PreFace holder proceed as follows 1 Place the selected Medentika PreFace semi finished product in the proposed fixation of the PreFace holder...

Page 93: ...inLab MC X5 with Medentika PreFace holders 1 Open the door of the machine by pressing the Unlock door button The mandrel and the workpiece holder have automatically moved to the loading position befor...

Page 94: ...608 201 01 07 02 10 2017 7 Maintenance and cleaning Dentsply Sirona 7 9 Procedure when processing Medentika PreFace abutment semi finished products made of titanium Operating Instructions inLab 4 Remo...

Page 95: ...ade of b 5 Place the Medentika PreFace holder into the machine Make sure that the PreFace holder is parallel to the base and is not slanted Ensure clean contact surfaces Make sure that the notch on th...

Page 96: ...does not tilt during this step Now slightly tighten the screws with the help of the torque wrench for the tool holder in an alternating manner Tighten the screws finally using the torque wrench at th...

Page 97: ...sharp tools and moving parts Make sure that you do not touch the sharp tools and moving parts CAUTION Risk of injury through cutting and grinding tools There is risk of cuts through sharp edges of acc...

Page 98: ...1 01 07 02 10 2017 7 Maintenance and cleaning Dentsply Sirona 7 9 Procedure when processing Medentika PreFace abutment semi finished products made of titanium Operating Instructions inLab 1 Unscrew th...

Page 99: ...te the coolant tank from the machine for processing titanium workpieces 5 Connect the tank for cleaning tank contents water without coolant additive 6 Perform an automatic cleaning process with a clam...

Page 100: ...e collecting container if necessary CAUTION Risk of injury There is risk of injury through sharp edged restorations as well as sharp edged material residues in the tank Pay attention to the sharp edge...

Page 101: ...s of the coolant tank 4 Shake the tank 5 Drain the coolant tank 6 Shake the contents of a bottle of DentaLub into the tank 7 Fill the tank with water up to the mark max D approx 10 liters 8 Place the...

Page 102: ...iver to carefully pry off the cover of the fuses on the back side of the unit 2 Pull out the fuse holder 3 Replace the defective fuses 4 Reinsert the fuse holder 5 Close the cover WARNING Electric sho...

Page 103: ...ts contact customer service No system pressure was detected Please check the compressed air supply 7 bar If the error persists contact customer service Unspecified communication error Please try again...

Page 104: ...e error persists contact customer service The B axis is in an unknown starting position Please manually adjust the workpiece holder so that it is parallel with the support arm and ensure that the clam...

Page 105: ...mposite for software version inLab CAM SW 15 2 only Blue 6478171 Bur 0 5 Composite coated for software version inLab CAM SW 16 0 only Blue 6559368 Bur 1 0 Composite coated for software version inLab C...

Page 106: ...we give you an option to return our old electronic and electrical devices If you wish to dispose of your devices please proceed as follows In Germany To initiate return of the electrical device please...

Page 107: ...and electronic devices 106 E enretec GmbH 106 F Filter Changing 81 Fuse Fuse type 102 Replacement 102 H Humidity range 18 I Installing the unit automatic 45 manual 46 removal 46 Intended use 12 M Main...

Page 108: ...s Sirona Dental Systems GmbH Sprache englisch Printed in Germany D3608 201 01 07 02 10 2017 Nr 124 504 Sirona Dental Systems GmbH Contact in the USA Fabrikstra e 31 64625 Bensheim Germany Sirona Denta...

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