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ASSEMBLY 

Remove  the  crate.  Wipe  the  protective  coating 

thoroughly  from  the  working  parts  of  the  machine. 

Unpack  the  other  items  in  the  separate cartons  which 
come with  the planer,  and  wipe  the  protective  coating 
from  these parts. 

Place  the hand-wheel assembly  on  the  machine  by 

slipping  its  hub  over  the  hand-wheel  shaft  of  the 
raising  mechanism  which  projects  from  the  left  side 
of  the  base  casting.  Tighten  the  set  screw  in  the  hub 

of  the  hand-wheel  assembly  against  the  flat  of  the 

shaft  by  using  the  3/16"  hexagon  wrench  SP-3. 

To  assemble  the  sub-base  proceed  as  follows:  Set 

two  legs  on  end  and  fasten  a  tie  angle  to  them  by 
using  the  %-16  x  Va"  hexagon  head  cap  screws  and 
the  %"  split  lockwashers.  Attach  the  two  tie  angles 
to  the  four  legs  as  described  above.  Slip  the  motor 

bracket  assembly  on  the  rear  tie  rod,  then  place  a 
set  collar  on  each  side.  Fasten  the  tie  rod  to  the  tie 

angle  using  the  Yz-13  x 

I" 

hexagon  head  cap  screws 

and  the  Yz"  split  lockwashers.  Place the two  eye  bolts 

on  the  remaining  front  tie  rod  and  thread  a  %-24 
hexagon  nut on  each of them.  Install the tie bar so  its 
two  outer  holes  fall  over  the  ends  of  the  eye  bolts  let­
ting  it  rest  on  the  hexagon  nuts.  Place  a  %"  split 
lockwasher  and  a  :Y;!"-24  hexagon  nut  on  the  end  of 
each  eye  bolt  loosely. 

Swing  the  motor  bracket  assembly  down  on  the 

front  tie  bar  and  match  its  holes  with  the  two  inner 
holes  of  the  tie  bar.  Insert  a  %-24 x 1"  hexagon  head 
cap  screw  through  each  of  the  two  holes  in  the  tie 

bar  from  the  bottom,  placing  a  %"  split  lockwasher 

and a �/g"-24 hexagon nut on top, then secure the motor 

bracket  assembly  in  position  by  tightening  these nuts. 
In  some  cases  the  tie  bar  may  be  mounted  on  top  of 
the  motor  bracket  assembly  if  necessary. 

Fasten  the  side,  front  and  rear  panels  to  the  cast 

iron  legs  by  means  of  the  soecial  5

/

16-18  x  Yz"  truss 

head  machine  screws  provided  with  the  sub-base  as­

sembly.  Refer  to  Fig.  2. 

The  base  of  the  machine  has  four  tapped  holes  in 

it  which  are  used  to  mount  it directly  on  the  sub-base 

assembly  using  the  %-11  x  2"  hexagon  head  cap 

screw  with  a  %"  split  lockwasher  from  beneath  the 

top of each leg and screwing the end of each  cap screw 

into  the  tapped  hole  of  the  base.  The  additional  two 
11/16"  diameter holes in each tie angle  of the  sub-base 
assembly  are  provided  for  mounting  the  machine  to 
a  skid  or  permanently  mounting  it  to  the  shop  floor. 

However,  it is not necessary to  bolt the machine down 
as  the base  or  sub-base  is  built  to  stand  on  any  level 

surface. 

ST ARTERS  AND  ELECTRICAL  CONNECTIONS 

The  magnetic  starters  available with  start  and  stop­

reset  push  buttons  are  conveniently  mounted  in  the 
left-hand  column  as  shown  in  Fig.  4  so  they  become 

an  integral part of the machine.  Mounting the starters 
in  this  manner  provides  for  a  permanent  safe  connec­
tion  and  permits  the  machine  to  be  easily wired  from 

any  convenient  power  outlet.  All starters  available  for 
this  machine  are  open  type  (without  box  enclosure) , 

operate  on  AC  current  and  are  for  either  single  or  3 

phase  motors  only. 

No.  49-386  Magnetic  starter  available  for  220  volt 

operation,  open  type  (without  box  enclosure)  with 
heater  coils. 

No.  49-387  Magnetic  starter  available  for  440  volt 

operation,  open  type  (without  box  enclosure)  with 
heater  coils. 

The  following  heater  coils  are  available  for  the 

above  electrical  starters : 

PLR-151 Pair of heater coils for use with No. 49-386 

magnetic  starter.  This  pair  of  heater  coils  is  used  in 

conjunction  with  a  3  hp,  3  phase,  230  volt  motor  and 

have  a  rating of 7.2 amperes. 

PLR-152 Pair of heater coils for use with No.  49-387 

magnetic  starter.  This  pair  of  coils  is  used  in  con­
junction with a  3  hp,  3  phase,  440 volt motor and have 
a  rating  of  3.5  amperes. 

PLR-153 Pair of heater coils for use with No.  49-386 

magnetic  starter.  This  pair  of  coils  is  used  in  con­

junction with a  3  hp, 1  phase,  230 volt motor and have 
a  rating  of  17  amperes. 

Please  specify  the  motor  horsepower,  phase,  volt­

age,  amperage and frequency when  ordering  the  above 

magnetic  starters. 

Use  No.  49-389  three  No.  12  gauge  wire  two  feet 

long armored cable when connecting the switch and the 

motor.  All  three  wires  of  the  armored  cable  are  used 
when  installing  a  three  phase  motor.  Only  two  wires 

of  the  armored  cable  are used  when  installing  a  single 
phase motor  and  the remaining wire is easily removed. 

Fig. 

4. 

Electrical  Starter  Mounted  in  Left-Hand  Column  Casting. 

CONNECTING  TO  POWER  LINE 

When  connecting  the  power line to  the starter box 

have  a  licensed  electrician  check  the  following : 

1.  The  line  voltage,  phase  and  frequency  match  the 

the  motor  name  plate. 

2.  The  overload  heater  coils  used  in the starter  box 

must  be the right size for the full  load amperage 
rating  of  the  motor. 

3.  The  proper  size  of  wire  is  used  in  connecting 

the  machine  to  the  power  line  to  obtain  proper 
voltage.  Using  too  small  a  wire  will  cause  an 

excessive  loss  of  power. 

4.  The  fuse  used  has  enough  capacity  to  carry  the 

starting and full load current of the motor. 

5.  The magnetic  starter  is  of the  proper  voltage  so 

its  magnetic  coil  matches  the  line  voltage. 

6.  Make  sure  the  motor  rotates  in  the  proper  di­

rection. 

Summary of Contents for Milwaukee PM-1738

Page 1: ...13x5 INCH DELTA MILWAUKEE 7 7 1M rJ6fiUAKJ PM 1738 ...

Page 2: ......

Page 3: ...176 V Belt and No 22 105 8Yz diameter pulley The motor magnetic starters and electrical connec tion from the starter to the motor are available and can be purchased additional according to the cus tomer s choice Accessories which may be purchased as additional equipment are 7 motor pulley No 1604 sub base including the motor mounting bracket No 22 102 matched set of 3 high speed steel knife blades...

Page 4: ...king the revolving knife blades in the cutter head when adjusting it for planing thin material The motor bracket of the sub base assembly has 4 SP 1604 WASHER SPLIT LOCKWASHER 4 SP 1703 HEXAGON NUT 4 SP 1207 SPUT LOCKWASHER 4 SP 1709 H E XAGON NUT 2 SP 1207 SUB BASE AND MOTOR BRACKET ASSEMBLY Fig 2 2 holes provided in it to receive No 224 and No 225 standard NEMA frame motors The feed mechanism is...

Page 5: ...R WASHER 2 HDP 122 I PLR 96 HELICAL GEAR I SP 5072 ROLL PIN TABLE R OLLER 2 PLR 46 ADJUSTING NUT SUPPORT PLR II I ADJUSTING NUT PLR 12 SPLIT LOCKWASHER 2 SP 1704 CAP SCREW 2 SP 642 TABLE ELEVATING SCREW PLR 18 I I THRUST BALL BEARING PLR 134 TABLE ROLLER WITH BEARINGS 2 PLR 47 A SP 3 SPLIT LOCKWASHER 4 SP 1713 CAP SCREW 4 SP 691 LOAOING SPRING SR 250 ROLL PIN SP 2712 FISER WASHER 3 L TA 462 PINION...

Page 6: ...uilt to stand on any level surface STARTERS AND ELECTRICAL CONNECTIONS The magnetic starters available with start and stop reset push buttons are conveniently mounted in the left hand column as shown in Fig 4 so they become an integral part of the machine Mounting the starters in this manner provides for a permanent safe connec tion and permits the machine to be easily wired from any convenient po...

Page 7: ...n the sub base assembly and work through these openings on the right side of the machine To line up the pulleys accurately take an ordinary plumb and place the cord in one of the V belts grooves in the pulley on the cutter head Shift the motor pulley on its shaft until the same groove of the motor shaft pulley and the cutter head puliey have been lined up with the plumb Then tighten the set screw ...

Page 8: ...ted for their entire life 6 Fig 9 Raising Mechanism View from Beneath Base Casting The raising gears and elevating screws of the table have been generously greased at the factory when assembled The gears and elevating screws of the raising mechanism are readily accessible for additional lubrication when required Refer to Figs 9 and 10 The four guide blocks which carry the serrated in feed and smoo...

Page 9: ...echanism a slinger type construc tion which always carries a constant supply of the oil to the gears and bearings To drain this oil from the gear case remove the pipe plug from the bottom of the gear case as shown in Figure 20 OPERATING ADJUSTMENTS The controls and adjustments described below are important for accuracy and convenience in various operations Follow these directions for best results ...

Page 10: ...machined surfaces which ride in relation to a machine surface of each column Between each side of the table casting and the columns we have incorporated a steel gib to take up all play between these machined surfaces This adjustment has been carefully made at the factory but we suggest checking the table to see if any play does exist If the table cannot be raised or iowered easily or if the table ...

Page 11: ...cut on a piece of scrap stock then measure the thickness of the stock accurately and adjust the scale This can be accom plished by loosening the two round head machine screws which attach it to the left hand column and set it so the pointer indicates a reading exactly equal to the thickness of the stock planed Refer to Fig 18 The design of this machine is such that the maxi mum cut which can be ta...

Page 12: ...eplace these chains proceed as follows _ Drain the gear box of oil see Figure 20 Remove the shifter assembly of the clutch mechanism as described under Clutch Mechanism Remove the four special slotted head nuts and the six fillister head cap screws which secure the gear box casting to the left hand column The fiber gasket between the machined surfaces of the gear box and left hand column casting w...

Page 13: ...d will not be nicked or hit y the chip breaker while removing it After remov mg the four fillester head cap screws the chip breaker Fig 22 Adjusting Pressure Pad on Pressure Bar 11 Fig 23 Assembling Connecting Link must be lifted up on one side and slid out and away from the stop pin located in the column Adjusting Pressure Bar The pressure bar is located directly behind the cutter head and it rid...

Page 14: ...be removed first see Figure 38 Drain oil Fig 26 12 Fig 27 from gear box by removing pipe plug as shown in Figure 20 Then remove gear box and cover plate See Figure 1 1 It is also necessary to remove the roller chain by disassembling the connective link in each chain length The sprocket gear shaft assembly PLR 342 S con sists of the gear shaft clutch thrust washer sprocket worm gear oil slinger clu...

Page 15: ... to the shaft support with three cap screws The lock plate for the sprocket gear is located directly below the cutter head Do not tighten the cap screws in the lock plates at this time To raise the infeed roller place a 2 x 4 wood block x 4 long under the infeed roller as shown in Figure 30 and raise the table After these two gear shafts have been installed replace the cutter head The Hi speed wor...

Page 16: ...this clearance be more than 010 the oil slinger disc will have to be bent towards the gear on the inter mediate shaft This can be don by rapping or bending the disc until the correct clearance has been obtained A clearance of 010 or less must be held to insure the proper lubrication of the gears Use a good grade of SAE 140 steam cylinder oil only It is available in one gallon containers at the fac...

Page 17: ... this operation as many times as necessary until the throat bar is held lightly against the knife blade Do Fig 36 Checking Height of Knife Blade 15 Fig 37 Adjusting Height of Knife Blade not turn each adjusting screw out the full amount taking one at a time because all nine screws must be turned out gradually to insure the same amount of pressure across the entire length of the knife blade To adju...

Page 18: ...r when the bearings of the cutter head need replacement re move the entire cutter head with bearings housings and knife blades from the machine and return it to the factory We suggest placing masking tape or other protective cover over the edge of each knife blade in the cutter head before attempting to remove it from the machine To remove the cutter head with bearings housings and knife blades pr...

Page 19: ...he machine This roll is also held down by means of compression springs to give it the required pressure for the stock being planed Refer to Fig 40 17 It can be noticed that the table of the planer has two cylindrical rollers idlers which can be adjusted for the type of lumber that passes over the table For smooth lumber these rolls are best set at 005 above the table surface and for rough lumber t...

Page 20: ...sults we suggest taking light cuts of 1 32 only If successive light cuts are necessary turn Fig 42 Front View Planing Heavy Stock 18 Fig 43 Rear View Planing Heavy Stock the thin stock over and plane alternate surfaces until the desired thickness is obtained Planing Thin Stock Planing thin stock on the Delta planer enables the operator to produce a nice smooth even surface on the material as thin ...

Page 21: ...ly smooth with an even surface to the desired thickness Place a follower block of the same thickness square ly with the piece before it so their edges match This will prevent chipped or splintered edges Be sure to hold the follower block against the piece before it tight and squarely in line with it until the serrated in feed roll starts to push the follower block into the machine Refer to Fig 46 ...

Page 22: ...es This attachment is easily mounted to the top of the planer It has an adjustable stud at the front to obtain the correct height and angle of its cup type grinding wheel The positive indexing mechanism included with this attachment is easily installed on the cutter head pUlley This mechanism permits each knife blade of the cutter head to be ground on the same angle and held firmly in position dur...

Page 23: ...x 1 Long Table 1 PLR I06 1 Retainer Ring 16 Gauge Wire Adjusting Nut Support Tapped Full Length 1 12 Thd 2 PLR I07 Special Steel Washer 72 I O 5 4 0 0 x Ys Thick Adjusting Nut 172 Oiam x 2 Lg Threaded l U 12 2 PLR I08 Oil Slinger for Hi Speed Worm Table Elev Screw 10Y i Lg Ys 8 ACME Thd 1 End 2 PLR 1 1 0 Steel Spacer for Sprocket Gear Hex Head Shoulder EoIt S U Lg Thd 18 x 2 4 PLR 1 14 Gasket for ...

Page 24: ...P 2661 SP 3303 SP 7070 No 109 No 1604 No 40S1 No 22 102 No 22 104 No 22 I OS No 22 106 No 22 107 No 22 1 13 No 22 1 14 No 22 I I S No 22 1 1 6 No 22 1 17 No 49 17S No 49 176 No 49 320 No 49 386 No 49 387 No 49 389 Support Block for Chip Breaker New Departure Ball Brg Radial Type CWC 88S0S Knife Gauge Oil Slinger Assembly Load Spring Knife Blade 2 x 11 6 x 13yP PLR 60 Set of 3 V Belts Set of 3 Matc...

Page 25: ...ed set of 3 high speed steel knife blades ball bearings and bearing hous ings and Hi Speed worm ELECTRICAL STARTERS Magnetic starters are available with start and stop reset push buttons All electrical starters available for this machine are open type without box enclosure operate on AC current and are for either single or 3 phase motors only Please specify the motor horsepower phase voltage amper...

Page 26: ...rew For use with 1 425 rpm motors only No 22 1 1 4 3 47 64 Diameter motor pul ley with three 3 grooves for A sec tion V belts 1 diameter hole for motor shaft and set screw For use with 3450 rpm motors only SHAVING HOOD The shaving hood will keep the machine and the work free and clear of chips at all times enabling the operator to see the work much better It will reduce to a mini mum the possibili...

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