DaVinci Category 2 Owner'S Manual Download

Page: 55 / 106

Installation

(for qualified installers only)

6/19/18 - 1418

DaVinci-Cat2+

Junction Box Configuration – Glass Side Through-Base Configuration

This configuration allows the electrical connections (and gas line, if desired) to be routed from below. The
illustration below shows the area that should be left open to access the junction box cover plate.

NOTE

: Make sure to confirm the “POWER IN” or “POWER VENT” labels on the wiring before making

connections.

FRONT OF FIREPLACE

RIGHT SIDE THROUGH BASE CONFIGURATION

5" (127mm)

10" (254mm)

6" (154mm)

2.5" (64mm)

Junction Box
Cover Plate

Gas Inlet (optional
location)

Leave this shaded

area open

Fireplace

FRONT OF FIREPLACE

LEFT SIDE THROUGH BASE CONFIGURATION

5" (127mm)

10" (254mm)

2.5" (64mm)

Junction Box

Cover Plate

Gas Inlet (optional

location)

Leave this shaded

area open

Fireplace

6" (154mm)

Summary of Contents for Category 2

Page 1: ...nd service must be performed by a qualified installer service agencyor the gas supplier Tested and Listed by Report 0028GF103S ANSI Z21 50b 2014 CSA 2 22b 2014 Gas Fired Domestic and Commercial Heating Equipment Vented Gas Fireplace This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is o...

Page 2: ... convertible for use with other gases unless a certified kit is used This vented gas fireplace heater is not for use with air filters Keep burner and control compartment clean See installation and operating instructions accompanying appliance This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions See owner s manual for approved...

Page 3: ...Modules 37 Pressure Switch Tube Installation Category 3 Only 39 Fireplace Placement Requirements 40 Typical Framing Dims One Sided Configuration 41 Typical Framing Dims See Through Configuration 42 Typical Framing Dims Pier Configuration 43 Typical Framing Dims Island Configuration 44 Typical Framing Dims Full Bay Configuration 45 Typical Framing Dims Right Sided Corner 46 Typical Framing Dims Lef...

Page 4: ...his appliance may be installed in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure The venting must not be connected to a chimney flue serving a separate solid fuel burning appliance Notify your insurance company before hooking up this fireplace The instr...

Page 5: ... important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off Clothing or other flammable material should not be placed...

Page 6: ... fireplace will have a master module that is 4 long and a secondary module that is 3 long For category 3 fireplaces the fireplace is configured at the time of order Master Module vs Secondary Module When ordering a Category 2 or 3 DaVinci Custom Fireplace you will need to specify whether the master module is on the left or right the master module is always on one side it is not in the center for c...

Page 7: ...nt is determined by the gas control valve it is to the front Important Notes Regarding Framing We strongly suggest framing around the fireplace after it is in place If you do frame before fireplace placement add 6 to each side 12 total to allow for fireplace assembly Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 72 1 Sided See Through 74 188...

Page 8: ... inlet is always located along the front edge even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 78 Pier 79 2007mm 19 483mm 2 Low Volume 87 000 1100 lbs 490Kg 90 Pier 91 2312mm 25 635mm 3 High Volume 101 500 1200 lbs...

Page 9: ...ront edge even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 84 Island 84 2134mm 24 610mm 2 Low Volume 87 000 1100 lbs 490Kg 96 Island 96 2439mm 30 762mm 3 High Volume 101 500 1200 lbs 534 Kg 108 Island 108 2744mm 30...

Page 10: ... even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 84 Full Bay 84 2134mm 24 610mm 2 Low Volume 87 000 1100 lbs 490Kg 96 Full Bay 96 2439mm 30 762mm 3 High Volume 101 500 1200 lbs 534 Kg 108 Full Bay 108 2744mm 30 76...

Page 11: ...ays located along the front edge even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 78 Right Side 79 2007mm 19 483mm 2 Low Volume 87 000 1100 lbs 490Kg 90 Right Side 91 2312mm 25 635mm 3 High Volume 101 500 1200 lbs ...

Page 12: ...ways located along the front edge even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 78 Left Side 79 2007mm 19 483mm 2 Low Volume 159 500 1100 lbs 490Kg 90 Left Side 91 2312mm 25 635mm 3 High Volume 174 000 1200 lbs ...

Page 13: ...t is determined by the gas control valve it is to the front Important Notes Regarding Framing We strongly suggest framing around the fireplace after it is in place If you do frame before fireplace placement add 6 to each side 12 total to allow for fireplace assembly Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 132 1 Sided See Through 134 34...

Page 14: ...edge even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 138 Pier 139 3531mm 6 159 500 2150 lbs 958Kg 150 Pier 151 3836mm 6 174 000 2300 lbs 1024Kg 162 Pier 163 4141mm 6 188 500 2450 lbs 1091Kg 174 Pier 175 4445mm 6 2...

Page 15: ... even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 144 Island 144 3658mm 6 159 500 2150 lbs 958Kg 156 Island 156 3963mm 6 174 000 2300 lbs 1024Kg 168 Island 168 4268mm 6 188 500 2450 lbs 1091Kg 180 Island 180 4572mm...

Page 16: ...master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 144 Full Bay 144 3658mm 6 159 500 2150 lbs 958Kg 156 Full Bay 156 3963mm 6 174 000 2300 lbs 1024Kg 168 Full Bay 168 4268mm 6 188 500 2450 lbs 1091Kg 180 Full Bay 180 4572mm ...

Page 17: ...ed along the front edge even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 138 Right Side 139 3531mm 6 159 500 2150 lbs 958Kg 150 Right Side 151 3836mm 6 174 000 2300 lbs 1024Kg 162 Right Side 163 4141mm 6 188 500 24...

Page 18: ...ated along the front edge even if master module is to the left f Vent Collar Distance to Front Back Approx 4 375 112mm for 10 B Vent 5 375 137mm for 8 B Vent Horizontal Dimensions Specifications Version Width x Vent Loc y Air Intakes Power Vent BTUs Min Weight 138 Left Side 139 3531mm 6 159 500 2150 lbs 958Kg 150 Left Side 151 3836mm 6 174 000 2300 lbs 1024Kg 162 Left Side 163 4141mm 6 188 500 245...

Page 19: ...ks on page 88 for qty Yes In its own box Gloss Black Enamel Silver Painted Matte Black Painted Exhaust Damper Wiring Harness Yes Hardware Box 50 Foot 94700887 150 Foot 94700888 250 Foot 94700889 10 B Vent Yes In its own box s 36 Section 98900060 18 Section 98900061 90 Elbow 98900062 45 Elbow 98900063 12 Adjustable Section 98900064 Wall Strap 98900065 Fire Stop 98900066 Recommended Intake Damper s ...

Page 20: ... adjoining modules is shipped in installation pack Titan Lock Components UPPER FIREPLACE COMPONENTS 1 Upper Center U Brace f 4 1 4 20 Nuts 4 Washers 2 Upper Outer Braces threaded 14 6 75 Long g 2 Upper Outer Braces smooth 14 6 75 Long h 4 1 2 20 x 3 5 Bolts 4 1 2 20 Coupler Nuts LOWER FIREPLACE COMPONENTS 2 LOWER Center U Braces i 4 1 4 20 Nuts 4 Washers 2 Lower Outer Braces threaded 6 75 Long j 2...

Page 21: ... gap between fireplaces see page 25 b Remove shipping end caps from fireplace modules see page 25 c Remove components to allow for fireplace joining see page 26 4 Join the fireplace modules a Slide modules together see page 29 b Install upper titan lock braces do not tighten at this time see page 30 c Install lower titan lock braces do not tighten at this time see page 30 d Place adjustable alignm...

Page 22: ...y f Place the master module on the alignment track with approximately 12 of separation to the middle module g Remove the remaining shipping end caps from the fireplace modules see page 25 Remove components to allow for fireplace joining see page 26 h Join the remaining modules together Slide modules together see page 29 Install upper titan lock brackes do not tighten see page 30 Install lower tita...

Page 23: ...the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled e...

Page 24: ...supporting the fireplace and vent Use minimum plywood for the platform Assemble the alignment track using the included 8 screws see a and b below Once assembled it may be secured to the platform see c below Make sure to align the track to the platform and framing the front edge of the track is 3 375 86mm from the front edge of the fireplace and platform Verify the Alignment Track is Level Before P...

Page 25: ... or both side of the framing open to allow for fireplace placement and assembly especially on one sided or bay installations The framing may be temporarily removed to allow for fireplace placement then replaced once the fireplace is in place and assembled Do not attempt to place the fireplace modules in place unless you have sufficient room minimum 12 300mm to access the sides of the fireplace mod...

Page 26: ...burners near the center of the fireplace where the two fireplace modules join see illustration below and pictures on the following page This allows for access to the area near where the fireplaces join Remove the lock ties used to secure the tension rods during shipping Media Tray Removal Remove the media trays from both fireplace modules see pages 49 to 50 NOTE when replacing the media trays make...

Page 27: ...d installers only 27 Travis Industries 6 19 18 1418 DaVinci Cat2 Burner Removal Remove the burners near where the modules are joined see page 50 for details Lift the burner up and out of the fireplace Remove the burner supports ...

Page 28: ...n top that denote its location The center mark denotes the module L for left module R for right module The marks on the ends denote which end goes to the left L and right R NOTE The fireplace module always has the gas control valve to the front EACH BAFFLE IS WIRED FOR OVERHEAD LIGHTING TAKE CARE TO PREVENT DAMAGE TO THE WIRING See Through Pier Island Configurations Remove the upper Titan Lock acc...

Page 29: ...ough the intake channel between the fireplaces and out the intake starter collar see illustration below MAKE SURE ALL WIRING AND LED STRIPS ARE MOVED ASIDE These electrical components should be moved aside so they do not become pinched or damaged The LED strips near the areas being joined should be positioned inwards not through the grommeted holes see pictures below Make sure the LED Wires are Po...

Page 30: ...r the studs then hand tighten the nuts to secure the brace in place See Through Pier Island Configurations Insert the second upper outer brace into place from the opposite side same as b below but from opposite side Hand tighten the coupler nuts onto the brace Single Sided Bay Side Configurations The upper outer brace for the back side is installed from inside the firebox see d below Hand tighten ...

Page 31: ...braces until the glass opening is adjusted see 32 for details With the fireplace slid together a insert the lower outer braces into place see b below Hand tighten the coupler nuts onto the brace Insert the lower inner braces into place see c below Place washers over the studs then hand tighten the nuts to secure the brace in place a b c b c b b 7 16 Socket 3 4 Socket ...

Page 32: ...ools To align the glass opening place the alignment tool between the two modules Use the wing nuts to expand the support until it is tight Measure the glass opening height on one side Then measure where the two modules come together This height should be identical Use the wing nuts to expand the support as needed until the glass opening height is uniform Do not remove the alignment tool until the ...

Page 33: ...tighten c Measure the fireplace opening at the ends compare them to the measurement at the center to verify glass height is uniform If the center height is within 1 8 of the outer heights adjustment is sufficient and the rods may be left in place replace covers plates over the tension rods to complete finalize tension rod adjustment d If the height is slightly less at the center tighten the bolts ...

Page 34: ...r outer braces approximately 80 ft lbs Lastly tighten the inner lower brackets snug 20 ft lbs 7 8 Socket Wrench outer braces 7 16 Socket Wrench inner braces NOTE After tightening the Titan Locks double check the glass opening height It should be uniform across the width of the glass opening If it is not you will need to loosen the titan locks adjust the alignment tool then re tighten the titan loc...

Page 35: ... to verify the fireplace is level check several spots across the entire length Use shims or washers spacers under the fireplace if necessary to make sure the fireplace is level The alignment track as hoirzontal holes that allow for the fireplace to be secured to the track Make sure the fireplace is correctly positioneed left to right then use 8 zip screws to secure the fireplace to the track ...

Page 36: ...2 On the secondary module remove the baffle and place it on the burner area Join the secondary module to the master module 3 Reinstall the baffle in the master module and run the previously bundled wire to the ceramic bus bar on the secondary module baffle Connect the wires to the terminal block as shown below 4 Reinstall the secondary module baffle 5 Secure all excess wiring to make sure it does ...

Page 37: ...gnment track the gas and electrical systems between the modules may be joined Gas Inlet Connection A 3 5 87mm flex connector is shipped attached to the fireplace see photo below to the left It is used to connect the gas lines between modules Attach the open end of the connector to the adjoining fireplace see photo below to the right Make sure to leak test this connection after gas is plumbed to th...

Page 38: ...attach to the power input on the IFC green to ground white to neutral N blue to line L see photo below to the right Attach the green phoenix connector black and white wire to the on off system connector Attach the LED connectors between sections see photo below On Off System Connector black white wire with green connector Power connectors Green White Blue Wires These connectors are for other jumpe...

Page 39: ...ety hazard 1 The fireplace should be in place with the modules connected together We recommend installing the pressure switch tube prior to installing vent and framing over the fireplace to allow for maximum access 2 The pressure switch is shipped lock tied to the top of the master module Carefully cut the lock tie and route the pressure switch tube to the center exhaust vent starter section DO NO...

Page 40: ...ireplace 0 NOTE do not cover the glass opening with any material NOTE Side walls may be placed directly to the side of the fireplace d Clearance to Top of Fireplace 0 e Clearance to Bottom of Fireplace 0 may be placed directly on subfloor f Clearance to Vent 1 25mm Raised Fireplaces The fireplace and hearth if desired may be placed on a platform designed to support the fireplace and vent The base ...

Page 41: ... y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass Height y 58 Glass Category 2 72 Single Sided 86 2185mm 50 625 1286mm 58 625 1490mm 68 625 1744mm 74 625 1896mm 96 625 2455mm 84 Single Sided 98 2490mm 96 Single Sided 110 2794mm 108 Single Sided 122 3099mm 120 Single Sided 134 3404mm Category 3 132 Single Sided 146 3709mm 144 Single Sided 158 4014mm 156 Single Sided 170 4318mm 168 S...

Page 42: ...lass Height y 36 Glass Height y 58 Glass Category 2 72 See Through 86 2185mm 50 625 1286mm 58 625 1490mm 68 625 1744mm 74 625 1896mm 96 625 2455mm 84 See Through 98 2490mm 96 See Through 110 2794mm 108 See Through 122 3099mm 120 See Through 134 3404mm Category 3 132 See Through 146 3709mm 144 See Through 158 4014mm 156 See Through 170 4318mm 168 See Through 182 4623mm 180 See Through 194 4928mm 19...

Page 43: ...5mm 102 Pier 103 5 2629mm 114 Pier 115 5 2934mm 126 Pier 127 5 3239mm Category 3 138 Pier 139 5 3544mm 150 Pier 151 5 3849mm 162 Pier 163 5 4153mm 174 Pier 175 5 4458mm 186 Pier 187 5 4763mm 19 625 499mm x y The framing above the fireplace must be self supporting the fireplace is not load bearing When using a top plate you may need to notch it at the center to provide adequate vent clearance 3 77m...

Page 44: ...and 108 125 2747mm 120 Island 120 125 3052mm 132 Island 132 125 3356mm Category 3 144 Island 144 125 3661mm 156 Island 156 125 3966mm 168 Island 168 125 4271mm 180 Island 180 125 4576mm 192 Island 192 125 4880mm 19 625 499mm x y The framing above the fireplace must be self supporting the fireplace is not load bearing When using a top plate you may need to notch it at the center to provide adequate...

Page 45: ...5 134mm when using 13mm drywall Consult the dimensions page and plan your installation prior to framing the opening Version Width x Height y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass Height y 58 Glass Category 2 84 Full Bay 84 125 2137mm 50 625 1286mm 58 625 1490mm 68 625 1744mm 74 625 1896mm 96 625 2455mm 96 Full Bay 96 125 2442mm 108 Full Bay 108 125 2747mm 120 Full Bay 120 ...

Page 46: ...e back wall of the opening a maximum of 5 25 134mm when using 13mm drywall Consult the dimensions page and plan your installation prior to framing the opening Version Width x Height y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass Height y 58 Glass Category 2 78 Right Side 79 5 2020mm 50 625 1286mm 58 625 1490mm 68 625 1744mm 74 625 1896mm 96 625 2455mm 90 Right Side 91 5 2325mm 10...

Page 47: ...m the back wall of the opening a maximum of 5 25 134mm when using 13mm drywall Consult the dimensions page and plan your installation prior to framing the opening Version Width x Height y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass Height y 58 Glass Category 2 78 Left Side 79 5 2020mm 50 625 1286mm 58 625 1490mm 68 625 1744mm 74 625 1896mm 96 625 2455mm 90 Left Side 91 5 2325mm ...

Page 48: ... screws position the bracket and secure b After the fireplace is in place bend the bracket back c and secure it to the framing with screws d NOTE Make sure the fireplace is square and plumb before securing to the framing use shims if necessary Vertical Nailing Brackets Some configurations include vertical nailing brackets Corner Bay etc See the illustration to the right for details a b c d Vertica...

Page 49: ...nternal circuits Remove the front outer glass pane see page 93 Remove the intake air channel media tray At this point most of the internal components may be accessed see descriptions below Internal Shut Off Valve Access The internal shutoff is accessed following the directions above The valve is positioned near the gas inlet left right or bottom NOTE The shut off valve must be closed while pressur...

Page 50: ...w the directions on the previous page for accessing internal components remove intake air channel media tray b Remove the front inner glass pane see page 93 c Remove the screws holding the burner media trays in place 6 to 8 screws for each tray depending upon length see photos below d Remove the media trays use a flat screwdriver to pry up one edge Make sure to notate the position of the trays whe...

Page 51: ...alified installers only 51 Travis Industries 6 19 18 1418 DaVinci Cat2 e Remove the burner lock down bracket it is held in place with a single screw f Lift the burner up and out of the fireplace Remove the burner supports ...

Page 52: ...ply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the fireplace The fireplace has an internal shutoff valve An additional shutoff valve is required It must be accessible and within 6 of the fireplace Fuel This fireplace is designed either for natural gas or for propane but not for both Gas Line Connection Installation...

Page 53: ...See Through Two Steel Ends Pier One Steel One Glass End Full Bay Two Glass Ends Island Two Glass Ends Gas Inlet Steel End The gas inlet is on the side not available from the base Gas Inlet Glass End The gas inlet is on the side or the base NOTE The gas inlet on the base is only available in one location When looking from the side the gas inlet from the base will always be on the left Glass End Ste...

Page 54: ...unction box is determined at the time the fireplace is ordered and configured at the factory The junction box has a low voltage and high voltage 120VAC side Junction Box Configuration Steel Side Single Double Sided Pier etc Junction Box Configuration Glass Side Island Full Bay etc CAT5 Connection Intake Damper Power Vent Power In Exhaust Damper Optional Heat Exchanger Connection FRONT Ground Wire ...

Page 55: ...n to access the junction box cover plate NOTE Make sure to confirm the POWER IN or POWER VENT labels on the wiring before making connections FRONT OF FIREPLACE RIGHT SIDE THROUGH BASE CONFIGURATION 5 127mm 10 254mm 6 154mm 6 154mm 2 5 64mm Junction Box Cover Plate Gas Inlet optional location Leave this shaded area open Fireplace FRONT OF FIREPLACE LEFT SIDE THROUGH BASE CONFIGURATION 5 127mm 10 25...

Page 56: ...ical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 The electrical line must supply 120 Volts 60 Hz and 7 Amps maximum draw We recommend a dedicated circuit for the fireplace Route the electrical connection through the cover plate and attach to the electrical input wires as shown below Make sure to connect the incoming ground wire to both ground wires one ground wire attaches to the j...

Page 57: ... and connect it to the molex connector on the fireplace see illustration below This wire is routed to the power vent assembly see Wiring the Power Vent Assembly for details After attaching the vent power lead re attach the high voltage 120ac cover plate then tighten the romex clamps to secure the wiring Optional Heat Exchanger Connection Power Vent 1 4 Nutdriver High Voltage 120vac Cover Plate Rom...

Page 58: ...st damper harness through the cover plates and attach to the molex connector on the fireplace as shown below HINT Keep the low voltage cover plate disconnected until all wiring to the fireplace is attached You may also wish to leave the strain reliefs clamps loose until the cover plate is ready to be attached The opposite end of the damper harness attaches to the power vent assembly see Wiring the...

Page 59: ... manner Route the electrical line through the romex clamp and attach the 120v wiring as detailed in the wiring diagram below After the cover is replaced tighten the clamp to secure the wiring do not over tighten WARNING BLOWER CAPACITOR WILL RETAIN A CHARGE Once power is supplied to the blower capacitor it will retain a charge for approximately 5 minutes even after power is shut off Take care when...

Page 60: ...see illustration below to the right Route the wires through the slot on the cover plate and replace the strain relief Attach the molex connector from the harness to the molex connector inside the power vent assembly Exhaust Damper Molex Connector Replace the junction box cover making sure all wiring is properly inserted Caution Label all wires prior to disconnection when servicing controls Wiring ...

Page 61: ...ireplace is configured or 18 gauge wire Route the intake damper harness through the cover plate and attach to the molex connector on the fireplace as shown below The other end is attached to the damper s HINT Keep the low voltage cover plate disconnected until all wiring to the fireplace is attached You may also wish to leave the strain reliefs clamps loose until the cover plate is ready to be att...

Page 62: ...ach the intake damper wire splitter see below For internal dampers 98900078 98900078 remove the quick connects from the intake damper harness and attach wires directly to the terminal blocks see photo to the right and page 72 for details If using multiple dampers run 18 gauge wire between the terminal blocks Intake Damper Wire Splitter Used For Installations Using Multiple External Dampers The int...

Page 63: ...oltage cover plate disconnected until all wiring to the fireplace is attached You may also wish to leave the strain reliefs clamps loose until the cover plate is re attached The opposite end of the On Off LED harness attaches to the on off switch and LED controller see Installing the On Off Switch and LED Controller on the following page for details After attaching the on off and LED harness re at...

Page 64: ...s wires to allow for switch controller access and removal Keep the cable 12 300mm away from high voltage 120v wiring to prevent interference The TouchSmart controller is held in junction box using 3 magnets Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Secure the CAT5 cable to ...

Page 65: ...a 4 W x 3 5 8 H hole in the drywall Attach the three magnets with felt pads to the TouchSmart Mounting Plate as seen in the picture below Loosely attach the Mounting Back Plate to the Touch Screen Mounting Plate using one of the included 8 32 X 1 5 screws make the large hole in the on the Mounting Plate and box line up The angled edges of the Back Plate should face forward Insert the Backing Plate...

Page 66: ...re harness port on the back of the TouchSmart controller and gently push the controller into the box Push additional cable back through the hole in the Mounting Plate as you insert the back of the TouchSmart controller into the mounting plate The pins on the back of the controller align it to the box The magnets hold it in place NOTE Do Not install the TouchSmart controller until sheetrock install...

Page 67: ...ow details air intake maximum height and length If the intake falls within the Standard Installation range shown below the air intakes may be 6 diameter If the intake falls within the shaded range you must contact Travis Industries to verify the installation and determine the correct configuration you may need to use 8 diameter duct Connect the air intake ducts to the fireplace damper if used and ...

Page 68: ...he damper Attach the damper wires to the damper wire orientation does not matter These wires may be shortened or extended using suitable wiring When installing make sure all excess wire is positioned away from the damper so it does not interfere with damper operation After installation turn the fireplace on and visually check the intake dampers to verify they open correctly If using intake dampers...

Page 69: ...a 31 8 5 8 5 10 5 10 5 b 43 41 5 41 5 51 75 51 75 c 55 56 5 68 5 70 5 d 101 5 111 5 Side Pier 78 Version 90 Version 102 Version 114 Version 126 Version a 31 8 5 8 5 10 5 10 5 b 43 41 5 41 5 51 75 51 75 c 55 56 5 68 5 70 5 d 101 5 111 5 Bay Island 84 Version 96 Version 108 Version 120 Version 132 Version a 36 13 5 13 5 15 5 10 5 b 48 46 5 46 5 56 75 51 75 c 60 61 5 73 5 70 5 d 106 5 116 5 a b c d a...

Page 70: ...y 156 Version See Through 144 Version Pier 150 Version Island 156 Version Single Sided 156 Version Side 162 Version Full Bay 168 Version See Through 156 Version Pier 162 Version Island 168 Version Single Sided 168 Version Side 174 Version Full Bay 120 Version See Through 168 Version Pier 174 Version Island 180 Version Single Sided 180 Version Side 186 Version Full Bay 192 Version See Through 180 V...

Page 71: ...TAKE DAMPER WIRES TOGETHER This will short the system Locate the intake damper wires and make sure they are accessible before proceeding NOTE In the pictured example we have crimped the intake damper You may crimp this or use the included slider plate or connector to attach your flex duct DO NOT SCREW INTO THE TOP OF THE INTAKE DAMPER THIS MAY CAUSE DAMAGE TO THE INTAKE DAMPER ACTUATOR Slide the i...

Page 72: ...ake damper or fireplace and route the wires to the exterior of the duct Make sure the wires do not contact any sharp edges use grommets if necessary Seal the duct to ensure proper airflow Route the intake damper harness from the fireplace to the damper it is 25 long If additional length is needed use part 250 02295 or 18 gauge wire You will need to cut the quick connects off the end of the wire ha...

Page 73: ... color Use a suitable outdoor primer and finish coat on this surface as desired NOTE If used as an exhaust termination use paint capable of withstanding 400 F e g Stove Bright Installation Considerations This termination must be placed horizontally The termination when used as an exhaust has a 1 2 clearance to combustibles use included mounting flange for combustible framing The included mounting ...

Page 74: ...en using the louvered termination as an exhaust 8 Exhaust 98900098 8 Intake 98900097 Louvered Termination 98900070 6 Intake 98900095 2x or 3x 6 Intake 98900096 RTV Silicone 8 EXHAUST ADAPTER ONLY For the exahust adapter apply a bead of high temperature RTV silicone to the inner perimeter of the Louvered termination A b o v e A To Side B Above C Below Cat 1 5 5 140mm 12 305mm 12 305mm Cat 2 7 178mm...

Page 75: ... M In this testing we have found that the fireplace with its standard orifice burns correctly with just an air shutter adjustment Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter Approved Vent Use listed 10 or 8 B Vent see power vent for diameter used The ac...

Page 76: ...t as one 90 elbow The chart below details maximum vent height and length The termination must fall within the Standard Installation or Extended Installation shaded regions shown below Use the table below to determine which blower must be used If you wish to place the termination outside the shaded regions or if additional elbows are required you must contact Travis Industries to verify vent config...

Page 77: ...xhaust blower will run on high for approximately 30 seconds once the fireplace is turned on pre purge After 30 seconds the burner will turn on and the rheostat controls the speed of the exhaust blower Restrictor Adjustment Most vent configurations will require no restrictor adjustment If your flame is especially blue or short after 20 minutes and you have adjusted the rheostat to the lowest settin...

Page 78: ...clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 12 305mm clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any other appliance 36 914mm if over 100 000 BTUs in Canada J Minimum 36 914mm clearance above any mechanical air supply inlet if withi...

Page 79: ...ustries 6 19 18 1418 DaVinci Cat2 Exterior Power Vent Dimensions Framing Mounting Exterior Power Vent Dimensions Low Volume RS12 94400903 2 75 70mm 11 25 286mm 2 875 73mm 2 875 73mm 7 75 197mm 11 75 298mm 20 25 514mm 22 75 578mm 17 432mm 1 25 32mm 1 25 32mm ...

Page 80: ...tallers only Travis Industries 6 19 18 1418 DaVinci Cat2 Exterior Power Vent Dimensions High Volume RS16 94400904 1 25 32mm 2 625 67mm 16 407mm 3 76mm 8 625 220mm 14 125 359mm 25 635mm 27 5 699mm 21 625 550mm 3 76mm centered 1 25 32mm ...

Page 81: ...This allows for proper cooling of the blower and damper Framing dimensions are listed below these dimensions include the required 1 2 gap Height a Width b Small Blower 21 25 540mm 18 458mm Large Blower 26 661mm 22 625 575mm Box may be mounted in a vertical or horizontal position If mounted in a horizontal position the box must be mounted with the cooling holes on top to allow for proper airflow Ho...

Page 82: ...al terminations when submerged in siding It may also be placed with the edge inwards for vertical terminations to provide a drip edge When mounted vertically we recommend the blower assembly be mounted with a slight tilt approx 5 to allow for rain to run off the assembly see illustration below Tilt the assembly so the blower shroud is on the upper end or When mounted vertically we recommend the bl...

Page 83: ...rds DO NOT POSITION THE ASSEMBLY SO THE BLOWER MOTOR IS BELOW THE ASSEMBLY This will greatly shorten blower life and void the warranty Interior Power Vent Dimensions Inline Version Hi 180 94400906 Interior Power Vent Typical Installation Arrangements 5 5 4 75 4 2 125 17 375 Intake Exhaust Motor Exhaust Junction Box Cover 12 625 14 25 7 5 9 125 6 25 6 6 875 4 4 5 7 5 2 125 17 375 Intake Exhaust Mot...

Page 84: ...ent pressure pipe consult with your local building official for requirements in your area The blower may be placed on its side or with the motor upwards DO NOT POSITION THE ASSEMBLY SO THE BLOWER MOTOR IS BELOW THE ASSEMBLY SEE ILLUSTRATION TO THE RIGHT This will greatly shorten blower life and void the warranty Use the included brackets to help secure the blower and exhaust damper in place see il...

Page 85: ...nections Interior Power Vent Attaching Vent to the Blower Assembly When attaching the vent to the blower assembly make sure to accommodate servicing at a later time Attach a male adapter to both the intake and exhaust e g Duravent 8GVAM When attaching make sure to orient the adapter correctly note direction of flow For the exhaust the adapter will be sealed and screwed to the exhaust box After the...

Page 86: ...ing may be placed along the perimeter of glass opening but must not extend over it This area must remain open to allow for glass removal and installation Fireplace must not be used to support the facing Heavy facing must be self supporting WARNING Do not use adhesive to secure the facing The high temperatures of the fireplace may cause adhesives to emit odors Use mastic or thin set or other non co...

Page 87: ...rate no more than 13mm into the fireplace Mantel Requirements A mantel combustible or non combustible may be installed above the fireplace Make sure it does not overlap the glass opening Do not drill screws into shaded areas The outer glass slides into this area near the glass The do not drill zone is next to internal components Maximum Screw Penetration 1 2 13mm long screws will hinder component ...

Page 88: ...ll Fireback Quantity Needed Category 2 Fireplaces Type of Fireplace Burner Length of 12 Firebacks of End Firebacks 4 25 Wide of Divider Firebacks 8 625 Wide of Bay Firebacks 5 5 Wide 1 Sided 6 7 8 9 10 11 12 13 14 15 6 7 8 9 10 11 12 13 14 15 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 0 0 0 0 0 0 0 0 0 0 See Through Any Length 0 4 2 0 Pier Any Length 0 2 1 0 Island Any Length 0 0 0 0 Full Bay 6 7 8 9...

Page 89: ...ee Through a Install divider firebacks b After inner glass in place install end firebacks Pier a Install divider firebacks b After inner glass in place install end firebacks Island No firebacks no worries Full Bay a Install bay firebacks on both ends install near end and slide to the outside b Install 12 firebacks Side a Install bay firebacks at the end install near the end and slide to the outsid...

Page 90: ...he optional glass fireback is placed along the back wall of the firebox It is shipped with the glass panes To install lift it into place using suction cups see the illustration to the right for instructions on sliding it into place The painted surface of the glass scratches easily and must be placed away from the fire Glass firebacks use black enamel firebacks for the end divider and bay firebacks...

Page 91: ...ght Once all firebacks are installed make sure they are equally spaced and fully seated Installing the Bay Firebacks NOTE If using a fireplace with bay firebacks install the bay firebacks before installing the 12 firebacks The bay firebacks install in the same fashion as the 12 firebacks Place the fireback in place approximately 6 from the end make sure it is the correct side the top edge slopes d...

Page 92: ...o hold each fireback in place The magnets are shipped pre attached to the fireplace walls NOTE The divider firebacks have a notch at the bottom Place it as shown below Install the inner glass panes before installing the end firebacks NOTE Remove the magnets before glass installation The end fireback has angled top Place the fireback with the slope facing outwards ...

Page 93: ...s is typically installed after all other steps have been completed This helps ensure the glass is kept clean and away from potential damage a Fireplace should be in location and attached to power gas vent and intake b Install the firebacks c Install the inner glass and test start the fireplace This is done to verify appliance operation only Do not let the appliance burn for more than 5 minutes d R...

Page 94: ...r 5 long especially 20 tall version a Place one suction cup onto the glass panel Press the suction button repeatedly until the red line on the suction cup submerges into the handle This indicates proper vacuum b Repeat step a for the remaining suction cups NOTE The suction cups have a lever opposite the suction button This lever releases air allowing the suction cup to disengage from the glass DO ...

Page 95: ... Install the Glass on page 93 to determine when to install the glass a Before installing the glass pane verify the lower channel is free of crushed glass or any other debris Any debris left in this channel will cause an air lead and may damage the glass pane b Lift the glass pane and insert it at an angle so the top edge inserts into the upper slot c Swing the lower edge of the glass pane inwards ...

Page 96: ...center flame should be 9 to 12 tall at the highest point Individual flames may have a different pattern but the overall height should be similar from left to right NOTE The flames will look different when the crushed glass is installed Make sure the crushed glass is removed directly above the cluster of burner holes see Crushed Glass Installation c If adjustment is needed the fireplace will need t...

Page 97: ...er glass is in place Open up a bag of crushed glass and pour it evenly on to the burner and media trays Use a brush or glove to evenly distribute the glass over the surface b After distributing the glass make sure to uncover the area over the center of each burner There is a grouping of burner holes that should be left open This makes the flames coalesce and create a taller flame pattern On the bu...

Page 98: ...0 95 lbs So 1 Slightly Rounded Cup 1 lb Determine the amount of glass needed for the fireplace being installed Set this glass aside in portions to allow for an even amount of glass to be placed over the media trays in the intake channel NOTE It is better to install too little glass than too much a On Pier Island and Bay models make sure the side outer glass is in place Open up a bag of crushed gla...

Page 99: ... Power In White F OUT F IN Gray Black Red Fuses see below Black 3 15A FUSE Secondary Base Integrated Fireplace Control IFC Category 2 3 15A FUSE Green Fireplace Junction Box Spark Rod Appliance Ground Green Yellow Green 120 VAC Power In White Flame Detect Black White Green Orange Air Pressure Switch 24 Volt AC Transformer Intake Dampers Power Exhaust Primary Base Integrated Fireplace Control IFC B...

Page 100: ...ge bodily injury or even death Starting the Heater for the First Time Condensation may appear on the glass each time you start the heater this is normal Blue Flames will occur on the heater when it first comes on After fifteen minutes the flames will turn a more realistic yellow and orange color NOTE Whenever power is connected to the fireplace e g power outage or breaker re set the exhaust blower...

Page 101: ...pproximately 40 seconds to turn on after the switch is turned to the ON position LED System On Off If the fireplace is off and you press this button once the LEDs will turn on to their latest setting If you press it again the LEDs will turn off If the burner is on it too will turn off Sleep Timer Slider fireplaces without heat exchangers only Touch anywhere on the slider to activate the sleep time...

Page 102: ...ce 5 Replace the crushed glass Clean and replace the glass see Glass Cleaning on page 102 If the glass is damaged replace Make sure the gasket along the perimeter of the glass contacts the face of the firebox and forms an air tight seal If it does not re align or replace the gasket to insure an air tight seal 6 Inspect the area behind the access door Clean if necessary Check the gas control valve ...

Page 103: ...e do not twist 4 Install the replacement bulb into the base Secure the bulb by tightening the brass screws loosened in step 3 NOTE DO NOT TOUCH THE BULB WITH YOUR FINGERS Oils from your skin will shorten the bulb s life Return the fireplace to its correct configuration Replacement Parts List Caution Use only Travis Industries replacement parts Do not use substitute materials Warning Do not operate...

Page 104: ...ndensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s setti...

Page 105: ...Index 105 Travis Industries 6 19 18 1418 DaVinci Cat2 ...

Page 106: ...ction 52 Gas Line Location 53 Gas Line Requirements 45 Hearth Requirements 85 Installation Options 6 Mantel Requirements 87 MANUFACTURER REQUIREMENTS 23 Massachusetts Requirements 22 Min Framing Dims Inlet Through Rear Wall or Sides 41 Mounting the Junction Box Switch and Rheostat 54 Packing List 19 Raised Fireplaces 40 Recommended Installation Procedure 20 Requirements for the Commonwealth of Mas...

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DaVinci Category 2, Owner'S Manual

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