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Danfoss VLT HVAC Instruction Manual Download Page 17

3.2. How to install

3.2.1. Mounting 

The Danfoss VLT

®

 series can be mounted side by side for all IP rating units but require 3.4 in.

[100 mm] free space above and below for cooling. With regard to ambient temperature ratings,
please see the chapter 

Specifications

, section 

Special Conditions

.

Illustration 3.1: Side-by-side mounting of all frame sizes.

VLT

®

 HVAC Drive Instruction Manual

3. Mechanical installation

 MG.11.A4.22 - VLT

®

 is a registered Danfoss trademark 

 

17

3

Summary of Contents for VLT HVAC

Page 1: ...t the motor foreword 35 Motor wiring overview 36 Motor connection for C1 and C2 39 How to Test Motor and Direction of Rotation 42 5 How to operate the adjustable frequency drive 49 Three means of oper...

Page 2: ...120 20 FC Closed loop 121 21 Ext Closed loop 122 22 Application Functions 124 23 Timed Actions 126 25 Cascade Controller 127 26 Analog I O Option MCB 109 129 7 Troubleshooting 131 133 8 Specifications...

Page 3: ...ake sure the adjustable frequency drive is properly grounded Do not remove line power connections motor connections or other power connections while the adjustable frequency drive is connected to line...

Page 4: ...as the line power wiring must be terminated separately Residual Current Device This product can cause DC current in the protective conductor If a residual current device RCD is used for extra protecti...

Page 5: ...irements The overall electrical safety of the adjustable frequency drive requires special installation consid erations regarding Fuses and circuit breakers for overcurrent and short circuit protection...

Page 6: ...8 Installation at High Altitudes PELV At altitudes above 6 600 feet 2 km please contact Danfoss Drives regarding PELV 1 1 9 Avoid unintended Start While the adjustable frequency drive is connected to...

Page 7: ...ation a thor ough risk analysis must be carried out on the installation in order to determine whether the safe stop functionality and safety category are appropriate and sufficient In order to install...

Page 8: ...een phase and ground of more than 440 V For IT lines and delta ground grounded leg line voltage may exceed 440 V be tween phase and ground Par 14 50 RFI 1 can be used to disconnect the internal RFI ca...

Page 9: ...ersion 2 0X The software version number can be seen in parameter 15 43 1 1 13 Disposal Instructions Equipment containing electrical components may not be disposed of together with domestic waste It mu...

Page 10: ...2 Introduction VLT HVAC Drive Instruction Manual 10 MG 11 A4 22 VLT is a registered Danfoss trademark 2...

Page 11: ...ve and shows the type and the options the unit is equipped with See table 2 1 for details of how to read theType code string T C Illustration 2 1 This example shows an identification label NOTE Please...

Page 12: ...Control Panel Coating PCB 20 X No coated PCB C Coated PCB Line option 21 X No line power disconnect switch 1 With line power disconnect switch IP55 only Adaptation 22 Reserved Adaptation 23 Reserved S...

Page 13: ...ch in foot ft Local Control Panel LCP Mass kg pound lb Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Motor Type Dependent M TYPE Nanofarad nF Newton meters Nm Nominal motor current...

Page 14: ...3 Mechanical installation VLT HVAC Drive Instruction Manual 14 MG 11 A4 22 VLT is a registered Danfoss trademark 3...

Page 15: ...IP 21 A5 IP 55 IP 66 B1 IP 21 IP 55 IP 66 B2 IP 21 IP 55 IP 66 C1 IP21 IP 55 66 C2 IP21 IP 55 66 Unit size 200 240 V 1 1 3 0 kW 3 7 kW 1 1 3 7 kW 5 5 11 kW 15 kW 18 5 30 kW 37 45 kW 380 480 V 1 1 4 0...

Page 16: ...for unpacking and mounting the ad justable frequency drive The packaging for these enclosures contains as shown Accessories bag s documentation and the unit Depending on options fitted there may be on...

Page 17: ...100 mm free space above and below for cooling With regard to ambient temperature ratings please see the chapter Specifications section Special Conditions Illustration 3 1 Side by side mounting of all...

Page 18: ...t and service life can be drastically shortened Illustration 3 4 If the unit must be mounted only a small distance from the wall please order the backplate with the unit see Ordering type code positio...

Page 19: ...380 480 V 1 1 4 0 kW 5 5 7 5 kW 1 1 7 5 kW 11 18 5 kW 22 30 kW 37 55 kW 75 90 kW 525 600 V 1 1 4 0 kW 5 5 7 5 kW Table 3 2 Mounting table 3 2 2 Mounting A2 and A3 Illustration 3 5 Drilling of holes St...

Page 20: ...s completely Illustration 3 8 Mounting of unit Step 3 Lift the unit onto the screws Illustration 3 9 Tightening of screws Step 4 Tighten the screws completely 3 Mechanical installation VLT HVAC Drive...

Page 21: ...VLT HVAC Drive Instruction Manual 3 Mechanical installation MG 11 A4 22 VLT is a registered Danfoss trademark 21 3...

Page 22: ...7 in 220 mm Without option A B D 8 2 in 207 mm 8 2 in 207 mm With option A B D 8 7 in 222 mm 8 7 in 222 mm Screw holes c 0 32 in 8 0 mm 0 32 in 8 0 mm 0 32 in 8 0 mm 0 32 in 8 0 mm d 0 43 in 11 mm 0...

Page 23: ...s completely Illustration 3 13 Mounting of unit Step 3 Lift the unit onto the screws Illustration 3 14 Tightening of screws Step 4 Tighten the screws completely VLT HVAC Drive Instruction Manual 3 Mec...

Page 24: ...3 Mechanical installation VLT HVAC Drive Instruction Manual 24 MG 11 A4 22 VLT is a registered Danfoss trademark 3...

Page 25: ...mm Distance between mounting holes b 8 5 in 215 mm 8 3 in 210 mm 8 3 in 210 mm 10 7 in 272 mm 13 2 in 334 mm Depth Depth C 7 7 in 195 mm 10 2 in 260 mm 10 2 in 260 mm 12 2 in 310 mm 13 2 in 335 mm Scr...

Page 26: ...4 Electrical installation VLT HVAC Drive Instruction Manual 26 MG 11 A4 22 VLT is a registered Danfoss trademark 4...

Page 27: ...be protected from both short circuit and overcurrent in accordance with national international regulations Short circuit protection The adjustable frequency drive must be protected against short circu...

Page 28: ...40 V type gG 5K5 50A1 200 240 V type gG 7K5 63A1 200 240 V type gG 11K 63A1 200 240 V type gG 15K 80A1 200 240 V type gG 18K5 125A1 200 240 V type gG 22K 125A1 200 240 V type gG 30K 160A1 200 240 V ty...

Page 29: ...ype RK1 Type J Type T Type RK1 Type RK1 Type CC Type RK1 11K KTS R40 JKS 40 JJS 40 5014006 040 KLS R40 A6K 40R 15K KTS R40 JKS 40 JJS 40 5014006 040 KLS R40 A6K 40R 18K KTS R50 JKS 50 JJS 50 5014006 0...

Page 30: ...een phase and ground of more than 440 V For IT lines and delta ground grounded leg line voltage may exceed 440 V between phase and ground Illustration 4 1 Terminals for line supply and grounding 4 1 4...

Page 31: ...tion 4 3 When mounting cables first mount and tighten the ground cable The ground connection cable cross section must be at least 0 016 in2 10 mm2 or 2 rated line power wires terminated separately acc...

Page 32: ...e line power plug and tighten the wires Illustration 4 5 Finally tighten the support bracket on the line power wires 4 Electrical installation VLT HVAC Drive Instruction Manual 32 MG 11 A4 22 VLT is a...

Page 33: ...grounding without the line disconnect switch Note that a cable clamp is used Illustration 4 7 How to connect to line power and grounding with the line disconnect switch VLT HVAC Drive Instruction Man...

Page 34: ...o connect to the line supply and grounding 4 1 8 Line power connection for C1 and C2 Illustration 4 9 How to connect to the line supply and grounding 4 Electrical installation VLT HVAC Drive Instructi...

Page 35: ...HF impedance Cable length and cross section The adjustable frequency drive has been tested with a given length of cable and a given cross section of that cable If the cross section is increased the ca...

Page 36: ...98 Motor voltage 0 100 of line voltage U V W 3 cables out of motor U1 V1 W1 6 cables out of motor Delta connected W2 U2 V2 U1 V1 W1 6 cables out of motor Star connected U2 V2 W2 to be interconnected s...

Page 37: ...he motor ground then place motor U V and W wires in the plug and tighten them Illustration 4 12 Mount cable clamp to ensure 360 degree connection between chassis and shield ensure that the outer insul...

Page 38: ...otor cable is removed under the EMC clamp 4 1 13 Motor connection for B1 and B2 Illustration 4 14 First terminate the motor ground then place motor U V and W wires in the terminal and tighten them Ple...

Page 39: ...tor cable is removed under the EMC clamp 4 1 15 Wiring Example and Testing The following section describes how to terminate and access control wires For an explanation of programming and wiring contro...

Page 40: ...e terminal cover with a screwdriver Illustration 4 16 A2 and A3 enclosures Remove front cover to access control termi nals When replacing the front cover ensure proper fastening by applying a torque o...

Page 41: ...10 pole plug digital I O 2 3 pole plug RS 485 bus 3 6 pole analog I O 4 USB connection Illustration 4 18 Control terminals all enclosures VLT HVAC Drive Instruction Manual 4 Electrical installation MG...

Page 42: ...e Illustration 4 20 Step 2 Insert one end in terminal 27 using a suitable terminal screwdriver Note For units with the Safe Stop function the existing jumper between terminal 12 and 37 should not be r...

Page 43: ...tion 4 23 Step 5 By pressing the Hand on button the LED above the button should be lit and the motor may rotate Illustration 4 24 Step 6 The speed of the motor can be seen in the LCP It can be adjuste...

Page 44: ...27 Step 9 Change two motor wires if the desired rotation of direction is not achieved Remove line power from the ad justable frequency drive before changing motor wires 4 Electrical installation VLT...

Page 45: ...supply cables If this occurs break the shield or insert a 100 nF capacitor between shield and chassis NOTE The common of digital analog inputs and outputs should be connected to separate common termi...

Page 46: ...and 69 Please note that the switches may be covered by an option if so equipped Default setting S201 AI 53 OFF voltage input S202 AI 54 OFF voltage input S801 Bus termination OFF Illustration 4 30 Sw...

Page 47: ...s measurements from the specific motor connected and compensates for installation variances 1 Connect terminal 27 to terminal 12 or use QUICK MENU and Q2 Quick Set up and set Terminal 27 par 5 12 to N...

Page 48: ...arm will assist in troubleshooting If contacting Danfoss Service make sure to mention the number and alarm description NOTE An unsuccessful AMA is often caused by incorrectly entered motor name plate...

Page 49: ...1 2 How to operate the Graphical LCP GLCP The following instructions apply to the GLCP LCP 102 The GLCP is divided into four functional groups 1 Graphical display with Status lines 2 Menu keys and LED...

Page 50: ...ardless of status In case of an alarm warning the warning is shown instead of the variables It is possible to toggle between three status read out displays by pressing the Status key Operating variabl...

Page 51: ...rge size 130BP062 10 2 1 2 1 3 1 1 Status display III This state displays the event and action of the smart logic control For further information see section Smart Logic Control The bottom section alw...

Page 52: ...mmon HVAC functions can be programmed here The Quick Menu consists of My Personal Menu Quick Set up Function set up Changes Made Loggings The function set up provides quick and easy access to all the...

Page 53: ...the arrow keys to navigate to the alarm number and press OK Information is displayed about the condition of the adjustable frequency drive before it enters Alarm mode Back reverts to the previous ste...

Page 54: ...ey can be selected as Enable 1 or Disable 0 via par 0 41 Off key on LCP If no external stop function is selected and the Off key is inactive the motor can only be stopped by disconnecting the line pow...

Page 55: ...u Mode Display parameters and parameter settings Illustration 5 1 Numerical LCP NLCP 130BP077 10 Illustration 5 2 Status display example 130BP078 10 Illustration 5 3 Alarm display example LEDs Green L...

Page 56: ...ration 5 5 Operation keys of the Numerical CP NLCP Hand on enables control of the adjustable frequency drive via the LCP Hand on also starts the motor and makes it possible to enter the motor speed da...

Page 57: ...led 0 via par 0 43 Reset Keys on LCP 5 1 4 RS 485 Bus Connection One or more adjustable frequency drives can be connected to a controller or master using the standard RS 485 interface Terminal 68 is c...

Page 58: ...aptop as the PC connection to the USB connector on the VLT HVAC Drive 5 1 6 PC Software tools PC Software MCT 10 All adjustable frequency drives are equipped with a serial communication port Danfoss p...

Page 59: ...an extra communication network Save Adjustable Frequency Drive Settings 1 Connect a PC to the unit via the USB COM port Note Use a PC that is isolated from the AC line power in conjunction with the US...

Page 60: ...ters Whenever possible perform an AMA to ensure the best shaft performance Display contrast can be adjusted by pressing Status and for a darker display or by pressing Status and for a brighter display...

Page 61: ...ameter set tings can be copied to this adjustable frequency drive Data transfer from LCP to adjustable frequency drive 1 Go to par 0 50 LCP Copy 2 Press the OK key 3 Select All from LCP 4 Press the OK...

Page 62: ...Fault log NOTE Parameters selected in Personal Menu will stay present with the default factory settings Manual initialization NOTE When carrying out manual initialization serial communication RFI fil...

Page 63: ...underlying bus sys tem for DeviceNet option 11 LonWorks Parameter group for LonWorks parameters 13 Smart logic Parameter group for Smart Logic Control 14 Special functions Parameter group for configur...

Page 64: ...ess to the quick set up parameters To set parameters using the Quick Menu button Pressing Quick Menu the list indicates the different areas contained in the quick menu Efficient Parameter Set up for H...

Page 65: ...y to enable start If Coast Inverse factory default value is selected in Terminal 27 a connection to 24V is nec essary to enable start Select Changes made to get information about the last 10 changes U...

Page 66: ...r is running 1 24 Motor Current Value 0 1 10 000 A Size related Function Enter the nominal motor current value from the motor nameplate data This data is used for calculating motor torque motor therma...

Page 67: ...Size related Function Enter the maximum limit for motor speed The motor speed high limit can be set to corre spond to the manufacturer s maximum rated motor speed The motor speed high limit must excee...

Page 68: ...zone and multi zone applications and specific functions related to fans pumps and compressors How to access Function Set up exam ple 130BT110 10 Illustration 6 2 Step 1 Turn on the adjustable frequen...

Page 69: ...0 22 Display Line 1 3 Small 14 01 Switching Frequency 0 74 DST Summertime 0 23 Display Line 2 large 0 76 DST Summertime start 0 24 Display Line 3 large 0 77 DST Summertime end 0 37 Display Text 1 0 38...

Page 70: ...tion 20 21 Setpoint 1 20 22 Setpoint 2 Q3 4 Application Settings Q3 40 Fan Functions Q3 41 Pump Functions Q3 42 Compressor Functions 22 60 Broken belt function 22 20 Low power auto set up 1 03 Torque...

Page 71: ...672 Counter B 1673 Analog input X30 11 1675 Analog input X30 12 1676 Analog output X30 8 mA 1677 Ser Com Bus CTW 1 1680 Ser com bus REF 1 1682 Comm Option STW 1684 FC Port CTW 1 1685 FC Port REF 1 168...

Page 72: ...tsink Temperature C 1634 Present heat sink temperature of the adjust able frequency drive The cut out limit is 203 9 F 95 5 C cutting back in occurs at 158 9 F 70 5 C Inverter Thermal 1635 Percentage...

Page 73: ...sed for serial communications Preventive Maintenance Word 1696 The bits reflect the status for the programmed pre ventive maintenance events in parameter group 23 1 Ext 1 Reference Units 2117 The valu...

Page 74: ...ged when it is highlighted by a cursor A character can be inserted by placing the cur sor between two characters and pressing for 0 38 Display Text 2 Option Function In this parameter it is possible t...

Page 75: ...ual 2 Function Choose how Daylight Saving Time Summer time should be handled For manual DST Summertime enter the start date and end date in par 0 76 and 0 77 0 76 DST Summertime Start Value 2000 01 01...

Page 76: ...hi The parameter has a default value that is automatically adjusted when the motor data is programmed These settings will typi cally ensure optimum motor voltage but if the motor power factor cos phi...

Page 77: ...s run ning See section Automatic Motor Adaptation ap plication example 1 71 Start Delay Value 0 0 120 0 s 0 0s Function The function selected in par 1 80 Function at Stop is active in the delay period...

Page 78: ...y of the thermal load based on the actual load and time The calculated thermal load is compared with the rated motor current IM N and the rated motor frequency fM N The calculations estimate the need...

Page 79: ...33 6 Using a digital input and 10 V as power supply Example The frequency converter trips when the motor tem perature is too high Parameter set up Set Par 1 90 Motor Thermal Protection to Thermistor...

Page 80: ...tal outputs The signal appears in the event of a warning and if the frequency converter trips thermal warning 5 ETR warning 2 See 3 6 ETR trip 2 See 4 7 ETR warning 3 See 3 8 ETR trip 3 See 4 9 ETR wa...

Page 81: ...ing current corresponds to IM N This parameter holds the motor function holding torque or pre heats the motor This parameter is active if DC hold is selected in par 1 80 Function at Stop NOTE The maxi...

Page 82: ...eset references 0 7 in this parameter using array program ming The preset reference is stated as a per centage of the value RefMAX par 3 03 Maximum Reference or as a percentage of the other external r...

Page 83: ...ise 0 Both directions 2 Function Selects the motor speed direction required When par 1 00 Configuration Mode is set to Closed loop 3 the parameter default is changed to Clockwise 0 4 56 Warning Feedba...

Page 84: ...ons and functions as par 5 1 Dig ital Inputs 5 14 Terminal 32 Digital Input Value No Operation 0 Function Same options and functions as par 5 1 Dig ital Inputs except for Pulse input 5 15 Terminal 33...

Page 85: ...ce 181 No Flow 190 Dry Pump 191 End of Curve 192 Sleep Mode 193 Broken Belt 194 Bypass Valve Control 195 Cascade Pump1 211 Cascade Pump2 212 Cascade Pump3 213 Fire Mode Active 220 Fire Mode Coast 221...

Page 86: ...rip If you select set up 1 4 par 0 10 Active Set up must be set to Multi Set up 9 This parameter cannot be adjusted while the motor is running 6 10 Terminal 53 Low Voltage Value 0 00 par 6 11 0 07 V F...

Page 87: ...Value 0 00 par 6 21 0 07V Function Enter the low voltage value This analog input scaling value should correspond to the low reference feedback value set in par 6 24 6 21 Terminal 54 High Voltage Valu...

Page 88: ...36 Speed 4 20 mA 137 Torque 4 20 mA 138 Bus ctrl 0 20 mA 139 Bus ctrl 4 20 mA 140 Bus ctrl 0 20 mA timeout 141 Bus ctrl 4 20 mA timeout 142 Ext Closed loop 1 4 20 mA 143 Ext Closed loop 2 4 20 mA 144...

Page 89: ...4 01 until the motor is as noiseless as possible See also par 14 00 and the section Derating NOTE Switching frequencies higher than 5 0 kHz lead to automatic derating of the maximum output of the adj...

Page 90: ...tails 20 06 Feedback 3 Source Function See Feedback 1 Source par 20 00 for details 20 07 Feedback 3 Conversion Function See Feedback 1 Conversion par 20 01 for details 20 20 Feedback Function Value S...

Page 91: ...ction in par 20 00 20 03 or 20 06 The sum of Setpoint 1 and any other referen ces that are enabled see par group 3 1 will be used as the PID controller s setpoint refer ence Difference 1 sets up the P...

Page 92: ...n which the difference between the feed back and the setpoint reference is the least NOTE If only two feedback signals are used the feedback that is not to be used must be set to No Func tion in par 2...

Page 93: ...rror approaches zero Quick adjustable fre quency drive speed adjustment is obtained when this value is small However if a value that is too small is used the adjustable fre quency drive s output frequ...

Page 94: ...before entering Sleep Mode 22 41 Minimum Sleep Time Value 0 600 s 10 s Function Set the desired minimum time for remaining in sleep mode This will override any wake up conditions 22 42 Wake Up Speed R...

Page 95: ...Sets the time desired as minimum time be tween two starts Any normal start command Start Jog Freeze will be disregarded until the timer has expired 22 77 Minimum Run Time Value 0 par 22 76 0 s Functi...

Page 96: ...dless of the programming mode In Main Menu mode the parameters are divided into groups The first digit of the parameter number from the left indicates the parameter group number All parameters can be...

Page 97: ...r group choose a parameter using the navigation keys The middle section on the GLCP display shows the parameter number and name as well as the selected parameter value 130BP067 10 Illustration 6 10 Di...

Page 98: ...Step by Step Certain parameters can be changed step by step or by an infinite number of variables This applies to Motor Power par 1 20 Motor Voltage par 1 22 and Motor Frequency par 1 23 The parameter...

Page 99: ...s at the back of this manual 0 xx Operation Display 1 xx Load Motor 2 xx Brakes 3 xx Reference Ramps 4 xx Limits Warnings 5 xx Digital In Out 6 xx Analog In Out 8 xx Comm and Options 9 xx Profibus 10...

Page 100: ...t ups TRUE Uint16 0 24 Display Line 3 Large 1502 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE 0 Uint16 0 3 LCP Custom Readout 0 30 Custom Readout Unit 1 All set ups TRUE...

Page 101: ...1 set up TRUE Uint8 0 72 Time Format null 1 set up TRUE Uint8 0 74 DST Summertime 0 Off 1 set up TRUE Uint8 0 76 DST Summertime Start ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 77 DST Summertime End...

Page 102: ...etting 1 50 Motor Magnetization at Zero Speed 100 All set ups TRUE 0 Uint16 1 51 Min Speed Normal Magnetizing RPM ExpressionLimit All set ups TRUE 67 Uint16 1 52 Min Speed Normal Magnetizing Hz Expres...

Page 103: ...ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm ExpressionLimit All set ups TRUE 0 Uint16 2 12 Braking Energy Limit kW ExpressionLimit...

Page 104: ...peed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 41 Ramp 1 Ramp up Time ExpressionLimit All set ups TRUE 2 Uint32 3 42 Ramp 1 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3...

Page 105: ...T P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 Uint16 4 54 Warning Reference Low 999999...

Page 106: ...Terminal 29 Digital Output 0 No operation All set ups TRUE Uint8 5 32 Term X30 6 Digi Out MCB 101 0 No operation All set ups TRUE Uint8 5 33 Term X30 7 Digi Out MCB 101 0 No operation All set ups TRU...

Page 107: ...ups TRUE Uint8 5 68 Pulse Output Max Freq X30 6 5 000 Hz All set ups TRUE 0 Uint32 5 9 Bus Controlled 5 90 Digital Relay Bus Control 0 N A All set ups TRUE 0 Uint32 5 93 Pulse Out 27 Bus Control 0 00...

Page 108: ...UE 5 Int16 6 24 Terminal 54 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 6 25 Terminal 54 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 6 26 Terminal 54 Filter Time Constant 0 00...

Page 109: ...ups TRUE 2 N2 6 54 Terminal 42 Output Timeout Preset 0 00 1 set up TRUE 2 Uint16 6 6 Analog Output X30 8 6 60 Terminal X30 8 Output 0 No operation All set ups TRUE Uint8 6 61 Terminal X30 8 Min Scale...

Page 110: ...ups TRUE Uint8 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All set ups TRUE Uint8 8 52 DC Brake Select 3 Logic OR All set ups TRUE Uint8 8 53 Start Select 3 Logic OR All set ups TRUE Uint8 8 54 Re...

Page 111: ...aud rate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9...

Page 112: ...10 13 Warning Parameter 0 N A All set ups TRUE 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set up...

Page 113: ...ll set ups TRUE Uint8 11 15 LON Warning Word 0 N A All set ups TRUE 0 Uint16 11 17 XIF Revision 0 N A All set ups TRUE 0 VisStr 5 11 18 LonWorks Revision 0 N A All set ups TRUE 0 VisStr 5 11 2 LON Par...

Page 114: ...nLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule Operator...

Page 115: ...action All set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl...

Page 116: ...te and Time ExpressionLimit All set ups FALSE 0 TimeOfDay 15 3 Alarm Log 15 30 Alarm Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Alarm Log Value 0 N A All set ups FALSE 0 Int16 15 32 Alarm Lo...

Page 117: ...ot B 0 N A All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version...

Page 118: ...ive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 32 Braking Energy s 0 000 kW All set ups FALSE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups FALSE 0 Uint32 16 34 Heatsink T...

Page 119: ...RUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups FALSE 3 Int32 16 77 Analog Out X30 8...

Page 120: ...SE 0 TimeOfDay 18 3 Inputs Outputs 18 30 Analog Input X42 1 0 000 N A All set ups FALSE 3 Int32 18 31 Analog Input X42 3 0 000 N A All set ups FALSE 3 Int32 18 32 Analog Input X42 5 0 000 N A All set...

Page 121: ...Int32 20 23 Setpoint 3 0 000 ProcessCtrlUnit All set ups TRUE 3 Int32 20 3 Feedback Adv Conv 20 30 Refrigerant 0 R22 All set ups TRUE Uint8 20 31 User defined Refrigerant A1 10 0000 N A All set ups TR...

Page 122: ...2 Reference Source 0 No function All set ups TRUE Uint8 21 34 Ext 2 Feedback Source 0 No function All set ups TRUE Uint8 21 35 Ext 2 Setpoint 0 000 ExtPID2Unit All set ups TRUE 3 Int32 21 37 Ext 2 Ref...

Page 123: ...Ext 3 Proportional Gain 0 01 N A All set ups TRUE 2 Uint16 21 62 Ext 3 Integral Time 10 000 00 s All set ups TRUE 2 Uint32 21 63 Ext 3 Differentiation Time 0 00 s All set ups TRUE 2 Uint16 21 64 Ext...

Page 124: ...s TRUE 1 Uint16 22 38 High Speed Power kW ExpressionLimit All set ups TRUE 1 Uint32 22 39 High Speed Power HP ExpressionLimit All set ups TRUE 2 Uint32 22 4 Sleep Mode 22 40 Minimum Run Time 10 s All...

Page 125: ...o Flow Hz ExpressionLimit All set ups TRUE 1 Uint16 22 85 Speed at Design Point RPM ExpressionLimit All set ups TRUE 67 Uint16 22 86 Speed at Design Point Hz ExpressionLimit All set ups TRUE 1 Uint16...

Page 126: ...rt ExpressionLimit 2 set ups TRUE 0 TimeOfDay 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups TRUE Uint8 23 6 Trending 23 60 Trend Variable 0 Power k...

Page 127: ...4 Staging Settings 25 40 Ramp down Delay 10 0 s All set ups TRUE 1 Uint16 25 41 Ramp up Delay 2 0 s All set ups TRUE 1 Uint16 25 42 Staging Threshold ExpressionLimit All set ups TRUE 0 Uint8 25 43 De...

Page 128: ...3 Relay Status 0 N A All set ups TRUE 0 VisStr 4 25 84 Pump ON Time 0 h All set ups TRUE 74 Uint32 25 85 Relay ON Time 0 h All set ups TRUE 74 Uint32 25 86 Reset Relay Counters 0 Do not reset All set...

Page 129: ...2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 26 36 Term X42 5 Filter Time Constant 0 001...

Page 130: ...7 Troubleshooting VLT HVAC Drive Instruction Manual 130 MG 11 A4 22 VLT is a registered Danfoss trademark 7...

Page 131: ...ssed to restart the motor If an alarm cannot be reset the reason may be that its cause has not been rectified or that the alarm is trip locked see also the table on following page Alarms that are trip...

Page 132: ...ing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Soft charge fault X X 34 Serial communication bus fault X X 38 Internal fault X X 47 24 V supply low X X X 48 1 8 V supply low X X 50 AMA calibrat...

Page 133: ...88 U phase Loss Brake Resistor 20 00100000 1048576 V phase Loss Brake IGBT 21 00200000 2097152 W phase Loss Speed Limit 22 00400000 4194304 Ser com bus fault Ser com bus fault 23 00800000 8388608 24 V...

Page 134: ...es stated are the intermediate circuit voltages of the adjustable frequency drive with a tolerance of 5 The corresponding line voltage is the intermediate circuit voltage DC link divided by 1 35 WARNI...

Page 135: ...uit There is a short circuit in the motor or on the motor terminals Turn off the adjustable frequency drive and remove the short circuit WARNING ALARM 17 Control word timeout There is no communication...

Page 136: ...adjustable fre quency drive and the motor is missing Turn off the adjustable frequency drive and check motor phase W ALARM 33 Soft charge fault Too many power ups have occurred within a short time pe...

Page 137: ...n the actual DC link voltage WARNING ALARM TRIP 65 Control Card Overtemperature Control card overtemperature The cut out temperature of the control card is 176 F 80 C WARNING 66 Heatsink Temperature L...

Page 138: ...8 Specifications VLT HVAC Drive Instruction Manual 138 MG 11 A4 22 VLT is a registered Danfoss trademark 8...

Page 139: ...8 18 4 Continuous kVA 208 V AC kVA 2 38 2 70 3 82 4 50 6 00 Max cable size line motor brake mm2 AWG 2 4 10 Max input current Continuous 3 x 200 240 V A 5 9 6 8 9 5 11 3 15 0 Intermittent 3 x 200 240 V...

Page 140: ...V AC kVA 8 7 11 1 16 6 21 4 Max cable size line motor brake mm2 AWG 2 10 7 35 2 Max input current Continuous 3 x 200 240 V A 22 0 28 0 42 0 54 0 Intermittent 3 x 200 240 V A 24 2 30 8 46 2 59 4 Max pr...

Page 141: ...1 4 51 5 61 2 Max cable size line motor brake mm2 AWG 2 50 1 0 95 4 0 120 25 0 MCM Max input current Continuous 3 x 200 240 V A 68 0 80 0 104 0 130 0 154 0 Intermittent 3 x 200 240 V A 74 8 88 0 114 0...

Page 142: ...inuous kVA 460 V AC kVA 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Max cable size line motor brake mm2 AWG 2 4 10 Max input current Continuous 3 x 380 440 V A 2 7 3 7 5 0 6 5 9 0 11 7 14 4 Intermittent 3 x 380 440...

Page 143: ...AC kVA 16 7 21 5 27 1 31 9 41 4 51 8 63 7 83 7 104 128 Max cable size line motor brake mm2 AWG 2 10 7 35 2 50 1 0 104 128 Max input current Continuous 3 x 380 440 V A 22 29 34 40 55 66 82 96 133 161...

Page 144: ...wer supply L1 L2 L3 Supply voltage 200 240 V 10 Supply voltage 380 480 V 10 Supply voltage 525 600 V 10 Supply frequency 50 60 Hz Max imbalance temporary between line phases 3 0 of rated supply voltag...

Page 145: ...PNP 10 V DC Voltage level logic 0 NPN 19 V DC Voltage level logic 1 NPN 14 V DC Maximum voltage on input 28 V DC Input resistance Ri approx 4 k All digital inputs are galvanically isolated from the s...

Page 146: ...rrent range at analog output 0 4 20 mA Max load to common at analog output 500 Accuracy on analog output Max error 0 8 of full scale Resolution on analog output 8 bit The analog output is galvanically...

Page 147: ...V AC 2 A Max terminal load AC 15 1 Inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 1 2 NO 1 3 NC Resistive load 60 V DC 1A Max terminal load DC 13 1 Inductive load 24 V DC 0 1A Rela...

Page 148: ...ection on special conditions Minimum ambient temperature during full scale operation 32 F 0 C Minimum ambient temperature at reduced performance 14 F 10 C Temperature during storage transport 13 149 1...

Page 149: ...an be set to 60 PWM or SFAVM in pa rameter 14 00 A enclosures 60 PWM Pulse Width Modulation Illustration 8 1 Derating of Iout for different TAMB MAX for enclosure A using 60 PWM SFAVM Stator Frequency...

Page 150: ...torque SFAVM Stator Frequency Asyncron Vector Modulation Illustration 8 8 Derating of Iout for different TAMB MAX for enclosure C using SFAVM in normal torque mode 110 over torque 8 2 3 Derating for L...

Page 151: ...its the motor size 8 2 5 Derating for Installing Long Motor Cables or Cables with Larger Cross Section The maximum cable length for this adjustable frequency drive is 984 ft 300 m for unshielded cable...

Page 152: ...ing A Group Of Numeric Data Values 98 Changing A Text Value 98 Changing Data 97 Changing Data Value 98 Checklist 15 Clockwise 83 Coasting 54 Communication Option 136 Configuration Mode 1 00 75 Control...

Page 153: ...Source 20 00 89 Feedback 2 Conversion 20 04 90 Feedback 2 Source 20 03 90 Feedback 3 Conversion 20 07 90 Feedback 3 Source 20 06 90 Feedback Function 20 20 90 Final Optimization And Test 46 Flying Sta...

Page 154: ...22 41 94 Motor Current 66 Motor Frequency 1 23 66 Motor Nameplate 46 Motor Nominal Speed 1 25 66 Motor Output 144 Motor Overload Protection 3 Motor Power hp 66 Motor Power hp 1 21 66 Motor Power Param...

Page 155: ...rameter 3 41 66 Reference 1 Source 82 Relay Outputs 147 Reset 54 Residual Current Device 4 Rs 485 Bus Connection 57 S Semi auto By pass Feature 4 64 83 Serial Communication 148 Set Date And Time 0 70...

Page 156: ...or 78 Thermistor Source 1 93 81 Three Means Of Operation 49 Tightening Of Screws 20 Torque Characteristics 144 Torque Characteristics 1 03 76 Type Code String 12 Type Code String t c 11 U Usb Connecti...

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