Danfoss VLT FC 100 Operating Instructions Manual Download Page 48 | Manualshive

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Danfoss VLT FC 100 Operating Instructions Manual Download Page 48

3.4.12 Installation of Input Plate Options

This section is for the field installation of input option kits available for
frequency converters in all D and E frames.
Do not attempt to remove RFI filters from input plates. Damage may
occur to RFI filters if they are removed from the input plate.

NB!
Where RFI filters are available, there are two differ-
ent type of RFI filters depending on the input plate
combination and the RFI filters interchangeable. Field
installable kits in certain cases are the same for all
voltages.

380 - 480V
380 - 500V

Fuses

Disconnect Fuses RFI

RFI Fuses

RFI Disconnect
Fuses

D1

All D1 power sizes

176F8442

176F8450

176F8444

176F8448

176F8446

D2

All D2 power sizes

176F8443

176F8441

176F8445

176F8449

176F8447

E1

FC 102FC 102/ : 315 kW
FC 302: 250 kW

176F0253

176F0255

176F0257

176F0258

176F0260

FC 102FC 102/ : 355 -
450 kW
FC 302: 315 - 400 kW

176F0254

176F0256

176F0257

176F0259

176F0262

525 - 690V

Fuses

Disconnect Fuses RFI

RFI Fuses

RFI Disconnect
Fuses

D1

FC 102FC 102/ : 45-90
kW
FC 302: 37-75 kW

175L8829

175L8828

175L8777

NA

NA

FC 102FC 102/ :
110-160 kW
FC 302: 90-132 kW

175L8442

175L8445

175L8777

NA

NA

D2

All D2power sizes

175L8827

175L8826

175L8825

NA

NA

E1

FC 102FC 102/ :
450-500 kW
FC 302: 355-400 kW

176F0253

176F0255

NA

NA

NA

FC 102FC 102/ :
560-630 kW
FC 302: 500-560 kW

176F0254

176F0258

NA

NA

NA

NB!
For further information, please see the Instruction
Sheet,

175R5795

3.4.13 Installation of D or E Loadshare Option

The loadshare option can be installed on frame sizes D1, D2, D3, D4,
E1 and E2.

NB!
Please see the

Loadshare Terminal Kit Instructions,

175R5637 (D frames) or 177R1114 (E frames),

for

further information.

Ordering information
Frame size D1/D3: 176F8456
Frame size D2/D4: 176F8455
Frame size E1/E2: 176F1843

VLT HVAC Drive High Power Operating In-

structions

3 Mechanical Installation

MG.11.F3.02 - VLT

®

is a registered Danfoss trademark

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Summary of Contents for VLT FC 100

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions High Power VLT HVAC Drive FC 100 ...

Page 2: ... 24 Terminal Locations Frame size D 25 Terminal Locations Frame size E 28 Terminal Locations Frame size F 33 Cooling and Airflow 36 Installation on the Wall IP21 NEMA 1 and IP54 NEMA 12 Units 39 Gland Conduit Entry IP21 NEMA 1 and IP54 NEMA12 39 IP21 Drip Shield Installation Frame size D1 and D2 41 Field Installation of Options 41 Installation of Duct Cooling Kit in Rittal Enclosures 41 Installati...

Page 3: ...haring 64 Shielding against Electrical Noise 64 Mains Connection 64 External Fan Supply 65 Fuses 66 Control Cable Routing 71 Electrical Installation Control Terminals 73 Connection Examples 74 Start Stop 74 Pulse Start Stop 74 Electrical Installation additional 76 Electrical Installation Control Cables 76 Switches S201 S202 and S801 79 Final Set up and Test 79 Additional Connections 80 Mechanical ...

Page 4: ...ogic Controller 146 14 Special Functions 147 15 Drive Information 148 16 Data Readouts 150 18 Info Readouts 152 20 FC Closed Loop 153 21 Ext Closed Loop 154 22 Application Functions 156 23 Time Based Funtions 158 24 Application Functions 2 159 25 Cascade Pack Controller 160 26 Analog I O Option MCB 109 161 7 General Specifications 163 8 Warnings and Alarms 177 Fault Messages 181 Index 187 VLT HVAC...

Page 5: ...1 How to Read these Operating Instructions VLT HVAC Drive High Power Operating In structions 4 MG 11 F3 02 VLT is a registered Danfoss trademark 1 ...

Page 6: ...omputer pro grams loss of data the costs to substitute these or any claims by third parties Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes 1 1 2 Symbols Symbols used in this manual Indicates something to be noted by the reader Indicates a gene...

Page 7: ... Minute MCT Motion Control Tool M TYPE Motor Type Dependent Nm Newton Metres in lbs IM N Nominal motor current fM N Nominal motor frequency PM N Nominal motor power UM N Nominal motor voltage par Parameter PELV Protective Extra Low Voltage Watt Power W Btu hr hp Pascal Pressure Pa N m psi psf ft of water IINV Rated Inverter Output Current RPM Revolutions Per Minute SR Size Related T Temperature C ...

Page 8: ...converter from mains 2 1 3 General Warning Warning Touching the electrical parts may be fatal even af ter the equipment has been disconnected from mains Also make sure that other voltage inputs have been disconnected linkage of DC intermediate circuit as well as the motor connection for kinetic back up Before touching any potentially live parts of the fre quency converter wait at least as follows ...

Page 9: ... converter from mains 2 Disconnect DC bus terminals 88 and 89 3 Wait at least the time mentioned in section General Warning above 4 Remove motor cable 2 Safety VLT HVAC Drive High Power Operating In structions 8 MG 11 F3 02 VLT is a registered Danfoss trademark 2 ...

Page 10: ...ircuit protection Selection of power cables mains motor brake loadsharing and relay Grid configuration grounded delta transformer leg IT TN etc Safety of low voltage ports PELV conditions Consult the relevant clauses in these instructions and in the VLT HVAC Drive Design Guide for information about the installation requirements 2 1 6 Installation at High Altitudes PELV Installation at high altitud...

Page 11: ...a thorough risk anal ysis on the installation must be carried out in order to determine whether the Safe Stop functionality and safety category are appropriate and sufficient In order to install and use the Safe Stop function in ac cordance with the requirements of Safety Category 3 in EN 954 1 the related information and instructions of the VLT HVAC Drive Design Guide must be followed The informa...

Page 12: ...130BA491 Illustration 2 1 This certificate also covers FC 102FC 102 and FC 202 VLT HVAC Drive High Power Operating In structions 2 Safety MG 11 F3 02 VLT is a registered Danfoss trademark 11 2 ...

Page 13: ...r can be used to disconnect the internal RFI capaci tors from the RFI filter to ground 2 1 10 Software Version and Approvals VLT HVAC Drive VLT HVAC Drive Software version 3 2 x This manual can be used with all VLT HVAC Drive frequency con verters with software version 3 2 x The software version number can be seen from par 15 43 Soft ware Version 2 1 11 Disposal Instruction Equipment containing el...

Page 14: ...1 L2 L3 PE 130BA015 13 1 18 81 82 R R 95 55 50 53 27 88 89 DC DC L1 L2 PE L3 Illustration 3 1 Diagram showing basic installation includ ing mains motor start stop key and potentiometer for speed adjustment 3 2 Pre installation 3 2 1 Planning the Installation Site NB Before performing the installation it is important to plan the installation of the frequency converter Ne glecting this may result in...

Page 15: ...Always lift the frequency converter in the dedicated lifting eyes For all D and E2 IP00 enclosures use a bar to avoid bending the lifting holes of the frequency converter 176FA245 10 Illustration 3 2 Recommended Lifting Method Frame Sizes D and E The lifting bar must be able to handle the weight of the frequency converter See Mechanical Dimensions for the weight of the different frame sizes Maximu...

Page 16: ... to 1200 HP 575 690V 1250 to 1350 HP 130BA833 11 Illustration 3 5 Recommended Lifting Method Frame Size F3 460V 600 to 900 HP 575 690V 900 to 1150 HP VLT HVAC Drive High Power Operating In structions 3 Mechanical Installation MG 11 F3 02 VLT is a registered Danfoss trademark 15 3 ...

Page 17: ...dition to the drawings above a spreader bar is an acceptable way to lift the F Frame 3 2 5 Mechanical Dimensions IP21 AND IP54 UL AND NEMA TYPE 1 AND 12 A B C 120 4 7 177 0 7 0 354 0 13 9 1166 45 9 310 12 2 163 6 4 420 16 5 981 38 6 74 2 9 417 16 4 380 15 0 D1 D2 130BA443 11 417 16 4 380 15 0 225 8 9 225 8 9 225 0 8 9 225 0 8 9 369 0 14 5 849 33 4 1209 47 6 160 0 6 3 160 0 6 3 160 0 6 3 160 0 6 3 ...

Page 18: ... 66 2 6 298 11 7 375 14 8 1046 41 2 120 4 7 696 27 4 160 6 3 1001 25 1 0 39 4 304 12 0 151 5 9 157 6 2 147 5 8 417 16 4 177 7 0 354 13 9 25 1 0 22 0 9 49 1 9 25 1 0 Ø 11 4 20 0 0 8 10 0 4 51 2 0 11 0 4 160 0 6 30 160 0 6 30 225 0 8 9 225 0 8 9 D3 D4 B A C 22 0 9 138BA442 10 Please note airflow directions VLT HVAC Drive High Power Operating In structions 3 Mechanical Installation MG 11 F3 02 VLT is...

Page 19: ...85 7 3 185 7 3 58 2 3 484 19 1 2X13 0 5 25 1 0 56 2 2 6 5 185 7 3 1 0 F F 130BA444 10 SIDE CABLE ENTRY KNOCK OFF PLATE CABLE BASE BOTTOM CABLE ENTRY IP21 AND IP54 UL AND NEMA TYPE 1 AND 12 Ø 25 Please note airflow directions 3 Mechanical Installation VLT HVAC Drive High Power Operating In structions 18 MG 11 F3 02 VLT is a registered Danfoss trademark 3 ...

Page 20: ...2 0 6 2 19 5 10 6 21 2 60 9 5 5 12 0 7 3 7 3 0 5 1 5 120 4 7 25 1 0 59 1 41 1 6 3 8 9 225 8 9 1 0 25 1 0 0 9 27 1 0 13 0 5 E2 D E D E IP00 CHASSIS Please note airflow directions VLT HVAC Drive High Power Operating In structions 3 Mechanical Installation MG 11 F3 02 VLT is a registered Danfoss trademark 19 3 ...

Page 21: ... 02 1400 0 55 12 ø29 0 1 14 225 0 8 85 607 0 23 9 225 0 8 85 1 130BB029 10 2280 89 7 2205 86 8 1497 58 9 1997 78 6 ø29 1 1 607 23 9 1 Minimum clearance from ceiling 3 Mechanical Installation VLT HVAC Drive High Power Operating In structions 20 MG 11 F3 02 VLT is a registered Danfoss trademark 3 ...

Page 22: ...04 71 0 2206 86 9 606 23 8 130BB028 10 1 1 130BB030 10 2280 89 7 2205 86 8 1497 58 9 2401 94 5 Ø29 1 1 225 0 8 85 604 23 8 1 Minimum clearance from ceiling VLT HVAC Drive High Power Operating In structions 3 Mechanical Installation MG 11 F3 02 VLT is a registered Danfoss trademark 21 3 ...

Page 23: ...2 F3 F4 315 450kW at 400V 380 480V 450 630kW at 690V 525 690V 315 450kW at 400V 380 480V 450 630kW at 690V 525 690V 500 710kW at 400V 380 480V 710 900kW at 690V 525 690V 800 1000kW at 400V 380 480V 1000 1200kW at 690V 525 690V 500 710kW at 400V 380 480V 710 900kW at 690V 525 690V 800 1000kW at 400V 380 480V 1000 1400kW at 690V 525 690V IP NEMA 21 54 Type 1 Type 12 00 Chassis 21 54 Type 1 Type 12 2...

Page 24: ...A Type 1 Type 12 Chassis Type 1 Type 12 Type 1 Type 12 Normal over load rated power 110 overload tor que 315 450 kW at 400 V 380 480 V 450 630 kW at 690 V 525 690 V 315 450 kW at 400 V 380 480 V 450 630 kW at 690 V 525 690 V 500 710 kW at 400 V 380 480 V 710 900 kW at 690 V 525 690 V 800 1000 kW at 400 V 380 480 V 1000 1400 kW at 690 V 525 690 V NB The F frames have four different sizes F1 F2 F3 a...

Page 25: ...e that proper cable access is present including necessary bending allowance As the IP00 enclosure is open to the bottom cables must be fixed to the back panel of the enclosure where the frequency converter is mounted i e by using cable clamps NB All cable lugs shoes must mount within the width of the terminal bus bar Space Ensure proper space above and below the frequency converter to allow airflo...

Page 26: ...ocations Frame size D Take the following position of the terminals into consideration when you design for cables access 0 0 0 0 O P Q 0 0 N M L J K E F G H I A B C D 176FA238 10 R 12 91 W T3 98 V T2 97 U T1 96 R 82 R 81 DC 89 DC 88 T L3 93 S L2 92 Illustration 3 13 Position of power connections frame size D3 and D4 VLT HVAC Drive High Power Operating In structions 3 Mechanical Installation MG 11 F...

Page 27: ...er cables are heavy and hard to bend Consider the optimum position of the frequency converter for ensuring easy in stallation of the cables NB All D frames are available with standard input terminals or disconnect switch All terminal dimensions can be found in the following table 3 Mechanical Installation VLT HVAC Drive High Power Operating In structions 26 MG 11 F3 02 VLT is a registered Danfoss ...

Page 28: ...13 9 K 284 11 2 277 10 9 277 10 9 270 10 6 L 334 13 1 334 13 1 326 12 8 326 12 8 M 250 9 8 250 9 8 243 9 6 243 9 6 N 167 6 6 167 6 6 159 6 3 159 6 3 O 261 10 3 260 10 3 261 10 3 261 10 3 P 170 6 7 169 6 7 170 6 7 170 6 7 Q 120 4 7 120 4 7 120 4 7 120 4 7 R 256 10 1 350 13 8 98 3 8 93 3 7 S 308 12 1 332 13 0 301 11 8 324 12 8 T 252 9 9 262 10 3 245 9 6 255 10 0 U 196 7 7 192 7 6 189 7 4 185 7 3 V 2...

Page 29: ...10 0 0 0 0 0 0 600 23 6 525 20 7 412 16 2 300 11 8 188 7 4 75 3 0 B 492 19 4 323 12 7 195 7 7 0 0 0 155 6 1 193 7 6 280 11 0 371 14 6 409 16 1 Illustration 3 15 IP21 NEMA Type 1 and IP54 NEMA Type 12 enclosure power connection positions 3 Mechanical Installation VLT HVAC Drive High Power Operating In structions 28 MG 11 F3 02 VLT is a registered Danfoss trademark 3 ...

Page 30: ... B A A A A R 81 9 19 Nm 14 FTa Illustration 3 16 IP21 NEMA type 1 and IP54 NEMA type 12 enclosure power connection positions detail B VLT HVAC Drive High Power Operating In structions 3 Mechanical Installation MG 11 F3 02 VLT is a registered Danfoss trademark 29 3 ...

Page 31: ...type 12 enclosure power connection position of disconnect switch Frame size Unit type Dimension for disconnect terminal E1 IP54 IP21 UL AND NEMA1 NEMA12 250 315 kW 400V AND 355 450 500 630 KW 690V 381 15 0 253 9 9 253 9 9 431 17 0 562 22 1 N A 315 355 400 450 kW 400V 371 14 6 371 14 6 341 13 4 431 17 0 431 17 0 455 17 9 3 Mechanical Installation VLT HVAC Drive High Power Operating In structions 30...

Page 32: ... 0 7 A R L1 91 9 S L2 92 U T1 96 V T2 97 T L3 93 W T3 98 FASTENER TORQUE M8 9 6 Nm 7 FT LB FASTENER TORQUE M8 9 6 Nm 7 FT LB Illustration 3 18 IP00 enclosure power connection positions 176FA282 10 0 0 0 47 1 9 83 3 3 131 5 2 167 6 6 0 0 0 147 5 8 A A A A 019Nm 14 F 9 A R 81 Illustration 3 19 IP00 enclosure power connection positions VLT HVAC Drive High Power Operating In structions 3 Mechanical In...

Page 33: ... Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug Earth is connected to relevant termination point in the frequency converter 104 4 1 35 1 4 10 0 4 0 0 0 0 0 0 40 1 6 78 3 1 0 0 0 26 1 0 26 1 0 176FA271 10 B B B B A A Illustration 3 21 Terminal in details NB Power connections can be made to positions A or B 3 Mechanical Installation VLT HVAC Drive High Power Op...

Page 34: ...t The F4 is an F2 with an additional options cabinet Terminal locations Frame size F1 and F3 0 0 54 4 2 1 169 4 6 7 284 4 11 2 407 3 16 0 522 3 20 6 637 3 25 1 287 4 11 3 253 1 10 0 0 0 0 0 339 4 13 4 287 4 11 3 0 0 339 4 13 4 308 3 12 1 465 6 18 3 465 6 18 3 198 1 7 8 234 1 9 2 282 1 11 1 318 1 12 5 551 0 21 7 587 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5...

Page 35: ... 38 40 1023 4 40 29 1059 4 41 71 144 3 5 68 219 3 8 63 512 3 20 17 587 3 23 12 880 3 34 66 955 3 37 61 1 2 3 2 3 130BA850 10 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 FASTENER TORQUE MIO 19 Nm 14 FT LB U T1 96 V T2 97 W T3 98 Illustration 3 24 Terminal locations Inverter Cabinet F2 and F4 front left and right side view The...

Page 36: ...2 CTI25MB CTI25MB AUX AUX AUX AUX AUX Illustration 3 26 Terminal locations Rectifier Left side front and right side view The gland plate is 42 mm below 0 level 1 Loadshare Terminal 2 Earth ground bar 3 Loadshare Terminal Terminal locations Options Cabinet F3 and F4 1 0 0 0 00 76 4 3 01 128 4 5 05 119 0 4 69 171 0 6 73 294 11 60 344 0 13 54 3639 14 33 438 9 17 28 75 3 2 96 150 3 5 92 3639 6 06 219 ...

Page 37: ...out the back of the unit or by combining the cooling possibilities Duct cooling A dedicated option has been developed to optimize installation of IP00 chassis frequency converters in Rittal TS8 enclosures utilizing the fan of the frequency converter for forced air cooling of the backchannel The air out the top of the enclosure could but ducted outside a facility so the heat loses from the backchan...

Page 38: ... IP54 NEMA 12 D1 and D2 170 m3 h 100 cfm 765 m3 h 450 cfm E1 P315T5 P450T7 P500T7 340 m3 h 200 cfm 1105 m3 h 650 cfm E1 P355 P450T5 P560 P630T7 340 m3 h 200 cfm 1445 m3 h 850 cfm IP21 NEMA 1 F1 F2 F3 and F4 700 m3 h 412 cfm 985 m3 h 580 cfm IP54 NEMA 12 F1 F2 F3 and F4 525 m3 h 309 cfm 985 m3 h 580 cfm IP00 Chassis D3 and D4 255 m3 h 150 cfm 765 m3 h 450 cfm E2 P315T5 P450T7 P500T7 255 m3 h 150 cf...

Page 39: ...130BB010 10 147 1 Illustration 3 30 E frame Derating vs Pressure Change Small Fan P315T5 and P450T7 P500T7 Drive air flow 650 cfm 1105 m3 h 90 80 70 60 50 40 30 20 10 0 Drive Derating 0 0 2 0 6 2 2 5 8 11 4 18 1 30 8 152 8 210 8 Pa Pressure Change 130BB011 10 69 5 Illustration 3 31 E frame Derating vs Pressure Change Large Fan P355T5 P450T5 and P560T7 P630T7 Drive air flow 850 cfm 1445 m3 h 90 80 ...

Page 40: ...converter against the wall 176FA245 10 Illustration 3 33 Lifting method for mounting drive on wall 3 3 8 Gland Conduit Entry IP21 NEMA 1 and IP54 NEMA12 Cables are connected through the gland plate from the bottom Re move the plate and plan where to place the entry for the glands or con duits Prepare holes in the marked area on the drawing NB The gland plate must be fitted to the frequency convert...

Page 41: ...6 2 1 425 281 8 11 096 1 130BA841 12 535 0 Illustration 3 38 Frame Size F2 1 130BA843 12 37 7 1 485 535 0 21 063 35 5 1 398 36 2 1 425 533 0 20 984 597 0 23 504 1130 0 44 488 1192 8 46 961 1925 8 75 819 258 5 10 177 199 5 7 854 2X 460 0 18 110 634 7 24 989 1265 3 49 815 593 0 23 346 2X 281 3 11 075 2X 216 5 8 524 Illustration 3 39 Frame Size F3 130BA839 10 1 37 7 1 485 533 0 20 984 597 0 23 504 11...

Page 42: ...0 Illustration 3 41 Drip shield installation 3 4 Field Installation of Options 3 4 1 Installation of Duct Cooling Kit in Rittal Enclosures This section deals with the installation of IP00 chassis enclosed fre quency converters with duct work cooling kits in Rittal enclosures In addition to the enclosure a 200 mm base plinth is required VLT HVAC Drive High Power Operating In structions 3 Mechanical...

Page 43: ... due to the weight of the frequency converter NB A doorfan s is required on the enclosure to remove the heat losses not contained in the backchannel of the drive and any additional losses generated from other components installed inside the enclosure The total required air flow must be calculated so that the appropriate fans can be selected Some enclosure manufacturers offer software for performin...

Page 44: ...ive must be derated to accom modate the reduced cooling First the pressure drop must be calculated then refer to the derating tables located earlier in this section 2 A doorfan s is required on the enclosure to remove the heat losses not contained in the backchannel of the drive and any additional losses generated from other components installed inside the enclosure The total required air flow mus...

Page 45: ...t Drives in E2 frames require no derating NB A doorfan s is required on the enclosure to remove the heat losses not contained in the backchannel of the drive and any additional losses generated from other components installed inside the enclosure The total required air flow must be calculated so that the appropriate fans can be selected Some enclosure manufacturers offer software for performing th...

Page 46: ... instruction forCable Clamp Bracket Kit 175R1109 for further information Ordering information Frame size D3 176F1774 Frame size D4 176F1746 Frame size E2 176F1745 3 4 9 Installation on Pedestal This section describes the installation of a pedestal unit available for the frequency converters frames D1 and D2 This is a 200 mm high pedestal that allows these frames to be floor mounted The front of th...

Page 47: ...er series with D1 D2 and E1 frames It is not possible to install in the IP00 Chassis versions as these have included as standard a met al cover These shields satisfy VBG 4 requirements Ordering numbers Frames D1 and D2 176F0799 Frame E1 176F1851 NB For further information please see the Instruction Sheet 175R5923 3 4 11 F Frame USB Extension Kit A USB extension cable can be installed into the door...

Page 48: ...2 355 450 kW FC 302 315 400 kW 176F0254 176F0256 176F0257 176F0259 176F0262 525 690V Fuses Disconnect Fuses RFI RFI Fuses RFI Disconnect Fuses D1 FC 102FC 102 45 90 kW FC 302 37 75 kW 175L8829 175L8828 175L8777 NA NA FC 102FC 102 110 160 kW FC 302 90 132 kW 175L8442 175L8445 175L8777 NA NA D2 All D2power sizes 175L8827 175L8826 175L8825 NA NA E1 FC 102FC 102 450 500 kW FC 302 355 400 kW 176F0253 1...

Page 49: ...ed by customer Integrated into the drive s safe stop circuit IEC 60755 Type B device monitors AC pulsed DC and pure DC ground fault currents LED bar graph indicator of the ground fault current level from 10 100 of the set point Fault memory TEST RESET button Insulation Resistance Monitor IRM Monitors the insulation resistance in ungrounded systems IT systems in IEC terminology between the system p...

Page 50: ...ed into the drive s safe stop cir cuit and can be monitored via a fieldbus network requires the pur chase of a separate module bus coupler Universal inputs 5 Signal types RTD inputs including PT100 3 wire or 4 wire Thermocouple Analog current or analog voltage Additional features One universal output configurable for analog voltage or ana log current Two output relays N O Dual line LC display and ...

Page 51: ...4 Electrical Installation VLT HVAC Drive High Power Operating In structions 50 MG 11 F3 02 VLT is a registered Danfoss trademark 4 ...

Page 52: ...twisted screen ends pigtails They spoil the screening effect at higher frequencies If it is necessary to break the screen to install a motor isolator or motor contactor the screen must be continued at the lowest possible HF impedance Connect the motor cable screen to both the de coupling plate of the frequency converter and to the metal housing of the motor Make the screen connections with the lar...

Page 53: ...UE M10 19 NM 7 FT LB FASTE NER TORQ UE DV 88 R 81 R 82 U T1 96 V T2 97 W T3 98 DC 89 M8 9 6 NM 7 FT LB M8 9 6 NM 7 FT LB Illustration 4 2 Compact IP21 NEMA 1 and IP54 NEMA 12 with disconnect fuse and RFI filter frame size D2 1 AUX Relay 5 Brake 01 02 03 R R 04 05 06 81 82 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 ...

Page 54: ... Illustration 4 4 Compact IP00 Chassis with disconnect fuse and RFI filter frame size D4 1 AUX Relay 5 Brake 01 02 03 R R 04 05 06 81 82 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 AUX Fan 3 Line 100 101 102 103 R S T L1 L2 L1 L2 91 92 93 8 Fan Fuse see fuse tables for part number L1 L2 L3 9 Mains ground 4 Load sharing 10 Motor DC DC U V W 88 89 96 97 98 T1 T2 T3 VLT HV...

Page 55: ... NM 14 FT LB T297 W T398 EARTH TERMINALS Illustration 4 6 Position of earth terminals IP21 NEMA type 1 and IP54 NEMA type 12 NB D2 and D4 shown as examples D1 and D3 are equivalent 4 Electrical Installation VLT HVAC Drive High Power Operating In structions 54 MG 11 F3 02 VLT is a registered Danfoss trademark 4 ...

Page 56: ... Relay 5 Load sharing 01 02 03 DC DC 04 05 06 88 89 2 Temp Switch 6 SMPS Fuse see fuse tables for part number 106 104 105 7 Fan Fuse see fuse tables for part number 3 Line 8 AUX Fan R S T 100 101 102 103 91 92 93 L1 L2 L1 L2 L1 L2 L3 9 Mains ground 4 Brake 10 Motor R R U V W 81 82 96 97 98 T1 T2 T3 VLT HVAC Drive High Power Operating In structions 4 Electrical Installation MG 11 F3 02 VLT is a reg...

Page 57: ...LB ASTENERTORQUE M1019Nm 14FT LB S L292 T L393 R L191 W T3 98 Illustration 4 9 Position of earth terminals IP00 frame sizes E 4 Electrical Installation VLT HVAC Drive High Power Operating In structions 56 MG 11 F3 02 VLT is a registered Danfoss trademark 4 ...

Page 58: ...Control Transformer Fuses 2 or 4 pieces See fuse tables for part numbers 2 Manual Motor Starters 7 SMPS Fuse See fuse tables for part numbers 3 30 A Fuse Protected Power Terminals 8 Manual Motor Controller fuses 3 or 6 pieces See fuse tables for part numbers 4 Line 9 Line Fuses F1 and F2 frame 3 pieces See fuse tables for part numbers R S T 10 30 Amp Fuse Protected Power fuses L1 L2 L3 VLT HVAC Dr...

Page 59: ...97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2 5 Brake R R 81 82 4 Electrical Installation VLT HVAC Drive High Power Operating In structions 58 MG 11 F3 02 VLT is a registered Danfoss trademark 4 ...

Page 60: ...ame size F2 and F4 1 External Temperature Monitoring 6 Motor 2 AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse tables for part numbers 100 101 102 103 9 SMPS Fuses See fuse tables for part numbers L1 L2 L1 L2 5 Brake R R 81 82 VLT HVAC Drive High Power Operating In structions 4 Electrical Installation MG 11 F3...

Page 61: ...for part numbers 3 Mains 5 Line Fuses F3 and F4 3 pieces R S T See fuse tables for part numbers 91 92 93 6 Contactor Relay Coil 230 VAC N C and N O Aux Contacts customer supplied L1 L2 L3 7 Circuit Breaker Shunt Trip Control Terminals 230 VAC or 230 VDC 4 Electrical Installation VLT HVAC Drive High Power Operating In structions 60 MG 11 F3 02 VLT is a registered Danfoss trademark 4 ...

Page 62: ...safety regulations are complied with In the case of an earth fault a DC component may develop in the fault current If ELCB relays are used local regulations must be observed Relays must be suitable for protection of 3 phase equipment with a bridge rec tifier and for a brief discharge on power up See also the section Special Conditions in the Design Guide 4 1 4 RFI Switch Mains supply isolated from...

Page 63: ...shielded and armoured cables are connected in a proper way to ensure the high EMC immunity and low emissions The connection can be made using either cable glands or clamps EMC cable glands Generally available cable glands can be used to ensure an optimum EMC connection EMC cable clamp Clamps allowing easy connection are sup plied with the frequency converter 4 1 7 Motor Cable The motor must be con...

Page 64: ...to the DC bar is limited to 25m 82ft Terminal No Function 81 82 Brake resistor terminals The connection cable to the brake resistor must be screened Connect the screen by means of cable clamps to the conductive back plate at the frequency converter and to the metal cabinet of the brake resistor Size the brake cable cross section to match the brake torque See also Brake Instructions MI 90 Fx yy and...

Page 65: ...e mains power cable mount the EMC metal cover to ensure best EMC performance NOTE The EMC metal cover is only included in units with an RFI filter 175ZT975 10 Illustration 4 15 Mounting of EMC shield 4 1 12 Mains Connection Mains must be connected to terminals 91 92 and 93 Earth is connec ted to the terminal to the right of terminal 93 Terminal No Function 91 92 93 94 Mains R L1 S L2 T L3 Earth NB...

Page 66: ... on the power card provides the connection of line voltage for the cooling fans The fans are connected from factory to be supplied form a common AC line jumpers between 100 102 and 101 103 If external supply is needed the jumpers are removed and the supply is connected to terminals 100 and 101 A 5 Amp fuse should be used for protection In UL applications this should be LittleFuse KLK 5 or equivale...

Page 67: ... which will ensure compliance with EN50178 P110 P250 380 480 V type gG P315 P450 380 480 V type gR UL Compliance 380 480V frame sizes D E and F The fuses below are suitable for use on a circuit capable of delivering 100 000 Arms symmetrical 240V or 480V or 500V or 600V depending on the drive voltage rating With the proper fusing the drive Short Circuit Current Rating SCCR is 100 000 Arms Size Type...

Page 68: ... and F Size Typ e Buss mann E125 085 JFHR 2 Amps SIBA E1802 76 JFHR 2 Ferraz Shawmut E76491 JFHR2 Internal Option Bussmann P45K 170M 3013 125 20610 32 125 6 6URD30D08 A0125 170M3015 P55K 170M 3014 160 20610 32 16 6 6URD30D08 A0160 170M3015 P75K 170M 3015 200 20610 32 2 6 6URD30D08 A0200 170M3015 P90K 170M 3015 200 20610 32 2 6 6URD30D08 A0200 170M3015 P110 170M 3016 250 20610 32 25 6 6URD30D08 A02...

Page 69: ...Frame size Bussmann PN Rating D E and F KTK 4 4 A 600 V Table 4 10 SMPS Fuse Size Type Bussmann PN LittelFuse Rating P110 P315 380 480 V KTK 4 4 A 600 V P45K P500 525 690 V KTK 4 4 A 600 V P355 P1M0 380 480 V KLK 15 15A 600 V P560 P1M4 525 690 V KLK 15 15A 600 V Table 4 11 Fan Fuses Size Type Bussmann PN Rating Alternative Fuses P500 P1M0 380 480 V 2 5 4 0 A LPJ 6 SP or SPI 6 A 600 V Any listed Cl...

Page 70: ...A 600 V Any listed Class J Dual Ele ment Time Delay 6 A Table 4 14 Control Transformer Fuse Frame size Bussmann PN Rating F GMC 800MA 800 mA 250 V Table 4 15 NAMUR Fuse Frame size Bussmann PN Rating Alternative Fuses F LP CC 6 6 A 600 V Any listed Class CC 6 A Table 4 16 Safety Relay Coil Fuse with PILS Relay VLT HVAC Drive High Power Operating In structions 4 Electrical Installation MG 11 F3 02 V...

Page 71: ...1AABSCYP F4 P1M0 380 480V Merlin Gerin NRJF36250U31AABSCYP 4 1 17 F Frame Mains Contactors Frame size Power Voltage Type F3 P500 P560 380 480V P710 P900 525 690V Eaton XTCE650N22A F3 P 630 P710380 480V Eaton XTCEC14P22B F4 P800 P1M0 380 480V P1M0 P1M4 525 690V Eaton XTCEC14P22B 4 1 18 Motor Insulation For motor cable lengths the maximum cable length listed in the Gen eral Specifications tables the...

Page 72: ...between the motor and load motor 3 Apply conductive lubrication 4 Try to ensure the line voltage is balanced to ground This can be difficult for IT TT TN CS or Grounded leg systems 5 Use an insulated bearing as recommended by the motor man ufacturer note Motors from reputable manufacturers will typ ically have these fitted as standard in motors of this size If found to be necessary and after consu...

Page 73: ... 24V external DC Supply Torque 0 5 0 6 Nm 5 in lbs Screw size M3 No Function 35 36 24V external DC supply 24V DC external supply can be used as low voltage supply to the con trol card and any option cards installed This enables full operation of the LCP including parameter setting without connection to mains Please note that a warning of low voltage will be given when 24V DC has been connected how...

Page 74: ...nsulation by about 9 10mm 130BA150 10 9 10 mm 0 37 in 2 Insert a screwdriver1 in the square hole 3 Insert the cable in the adjacent circular hole 130BT312 10 4 Remove the screwdriver The cable is now mounted in the ter minal To remove the cable from the terminal 1 Insert a screw driver1 in the square hole 2 Pull out the cable 130BT311 10 1 Max 0 4 x 2 5mm 130BT306 10 VLT HVAC Drive High Power Oper...

Page 75: ...nput 6 Stop inverse Terminal 37 Safe stop 12 13 18 37 130BA156 12 32 27 19 29 33 20 P 5 12 6 P 5 10 9 24V Speed Start Stop inverse Safe Stop Start 18 Start 27 4 2 3 Speed Up Down Terminals 29 32 Speed up down Terminal 18 par 5 10 Terminal 18 Digital Input Start 9 default Terminal 27 par 5 12 Terminal 27 Digital Input Freeze ref erence 19 Terminal 29 par 5 13 Terminal 29 Digital Input Speed up 21 T...

Page 76: ...53 default Terminal 53 Low Voltage 0V Terminal 53 High Voltage 10V Terminal 53 Low Ref Feedback 0 RPM Terminal 53 High Ref Feedback 1500 RPM Switch S201 OFF U 130BA154 11 55 50 39 42 53 54 Speed RPM P 6 15 1 kΩ 10V 30mA Ref voltage P 6 11 10V VLT HVAC Drive High Power Operating In structions 4 Electrical Installation MG 11 F3 02 VLT is a registered Danfoss trademark 75 4 ...

Page 77: ... CI45 MODULE CI45 MODULE CI45 MODULE CI45 MODULE CI45 MODULE 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 5 6 7 8 5 6 7 8 5 6 7 8 1 1 2 2 3 3 4 4 1 2 3 4 1 2 3 4 1 2 3 4 P 5 00 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP 24V NPN 0V PNP ON Terminated OFF Open PNP Source NPN Sink RS 485 COM RS 485 ...

Page 78: ...PIN 55 TB08 PIN 01 TB08 PIN 02 TB08 PIN 04 TB08 PIN 05 1 1 1 1 2 2 3 3 4 5 5 3 3 10 12 13 14 15 16 17 18 30 31 32 33 34 35 36 37 38 39 40 41 42 50 51 60 61 62 63 90 91 11 TB7 L1 L1 L2 L2 100 101 102 81 81 2 1 3 96 96 96 97 97 97 98 98 TB4 TB8 98 82 82 103 CUSTOMER SUPPLIED 24V RET CUSTOMER SUPPLIED 24V INVERTER CABINET CUSTOMER CONNECTION DETAILS 130BB760 10 NAMUR Terminal Definition 2 81 82 EXTER...

Page 79: ...er groups For ex ample switching on the digital input may disturb the analog input sig nal Input polarity of control terminals 12 13 18 19 27 29 32 33 20 37 24 VDC 0 VDC 130BT106 10 PNP Source Digital input wiring NPN Sink Digital input wiring 12 13 18 19 27 29 32 33 20 37 24 VDC 0 VDC 130BT107 11 NB Control cables must be screened armoured 130BT340 10 Connect the wires as described in the Operati...

Page 80: ...converter 130BT310 10 1 2 N O VLT BUS TER OFF ON A53 A54 U I U I 4 4 Final Set up and Test To test the set up and ensure that the frequency converter is running follow these steps Step 1 Locate the motor name plate NB The motor is either star Y or delta connected Δ This information is located on the motor name plate data THREE PHASE INDUCTION MOTOR kW 400 MOD MCV 315E Nr 135189 12 04 PRIMARY SECON...

Page 81: ...cessful AMA is often caused by incorrectly reg istered motor name plate data or a too big difference between the motor power size and the frequency converter power size Step 4 Set speed limit and ramp time Par 3 02 Minimum Reference Par 3 03 Maximum Reference Set up the desired limits for speed and ramp time Par 4 11 Motor Speed Low Limit RPM or par 4 12 Motor Speed Low Limit Hz Par 4 13 Motor Spe...

Page 82: ...igher voltage at start and at low RPM values 4 5 3 Motor Thermal Protection The electronic thermal relay in the frequency converter has received UL approval for single motor protection when par 1 90 Motor Thermal Protectionis set for ETR Trip and par 1 24 Motor Current is set to the rated motor current see motor name plate For thermal motor protection it is also possible to use the MCB 112 PTC The...

Page 83: ...5 How to Operate the Frequency Converter VLT HVAC Drive High Power Operating In structions 82 MG 11 F3 02 VLT is a registered Danfoss trademark 5 ...

Page 84: ...ts LEDs Graphical display The LCD display is back lit with a total of 6 alpha numeric lines All data is displayed on the LCP which can show up to five operating variables while in Status mode Display lines a Status line Status messages displaying icons and graphics b Line 1 2 Operator data lines displaying data and variables defined or chosen by the user By pressing the Status key up to one extra ...

Page 85: ...n information about the value measurement linked to the displayed operating variables 1 1 1 2 1 3 2 and 3 See the operating variables shown in the display in this illustration 1 1 1 2 and 1 3 are shown in small size 2 and 3 are shown in medium size 1 1 2 3 1 3 1 2 130BP041 10 799 RPM Auto Remote Ramping 1 1 36 4 kw 7 83 A 0 000 53 2 Status Status display II See the operating variables 1 1 1 2 1 3 ...

Page 86: ...e to switch directly between Quick Menu mode and Main Menu mode Main Menu is used for programming all parameters The Main Menu parameters can be accessed immediately unless a password has been created via par 0 60 Main Menu Password par 0 61 Access to Main Menu w o Password par 0 65 Personal Menu Password or par 0 66 Access to Personal Menu w o Password For the majority of VLT HVAC Drive ap plicat...

Page 87: ...quency converter to be controlled via the control termi nals and or serial communication When a start signal is applied on the control terminals and or the bus the frequency converter will start The key can be selected as Enabled 1 or Disabled 0 via par 0 42 Auto on Key on LCP NB An active HAND OFF AUTO signal via the digital in puts has higher priority than the control keys Hand on Auto on Reset ...

Page 88: ...is tool MCT 10 set up software MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters The software can be downloa ded from the Danfoss internet site http www Danfoss com Busines sAreas DrivesSolutions Softwaredownload DDPC Software Pro gram htm The MCT 10 set up software will be useful for Planning a communication network off line MCT 10 cont...

Page 89: ...s Made all parameters that have been changed from factory settings are displayed Press and hold Main Menu key for 3 seconds for access to any parameter For service purposes it is recommended to copy all parameters to the LCP see par 0 50 LCP Copy for further information 5 1 7 Quick Transfer of Parameter Settings when Using GLCP Once the set up of a frequency converter is complete it is recommen de...

Page 90: ...to par 15 05 Over Volt s Par 15 20 Historic Log Event to par 15 22 Historic Log Time Par 15 30 Alarm Log Error Code to par 15 32 Alarm Log Time Parameters selected in par 0 25 My Personal Menu will stay present with default factory setting Manual initialisation When carrying out manual initialisation serial com munication RFI filter settings and fault log settings are reset Removes parameters sele...

Page 91: ...6 How to Programme VLT HVAC Drive High Power Operating In structions 90 MG 11 F3 02 VLT is a registered Danfoss trademark 6 ...

Page 92: ...r and other fans 5 Digital In Out Parameters used to program the functions of all digital inputs digital outputs relay outputs pulse in puts and pulse outputs for terminals on the control card and all option cards 6 Analog In Out Parameters used to program the functions associated with all analog inputs and analog outputs for the terminals on the control card and General Purpose I O option MCB 101...

Page 93: ...o temperature in a compressor application engineering unit for the reference and feedback e g Pa kPa m Wg in Wg bar m3 s m3 h C F etc the function e g sum difference average minimum or maximum used to calculate the resulting feedback for single zone applications or the control philosophy for multi zone applications programming of the setpoint s and manual or auto tuning of the PI D loop 21 Extende...

Page 94: ...t section for details Access the parameters by pressing the Quick Menu or Main Menu button on the control panel The Quick Menu is used primarily for commissioning the unit at start up by providing the parameters necessary to start operation The Main Menu provides access to all parameters for detailed application program ming All digital input output and analog input output terminals are multifunct...

Page 95: ...made since default setting Select Loggings to get information about the display line read outs The information is shown as graphs Only display parameters selected in par 0 20 Display Line 1 1 Small and par 0 24 Display Line 3 Large can be viewed It is possible to store up to 120 samples in the memory for later reference Quick Setup Efficient Parameter Set up for VLT HVAC Drive Applications The par...

Page 96: ... 0 02 Motor Speed Unit and par 0 03 Regional Settings depend on which region of the world the frequency converter is supplied to but can be re programmed as required Par 5 40 Function Relay is an array where one may choose be tween Relay1 0 or Relay2 1 Standard setting is Relay1 0 with the default choice Alarm 9 See the parameter description in the section Commonly Used Parame ters For a detailed ...

Page 97: ...f Language package 4 Bras port Part of Language package 4 Slovenian Part of Language package 3 Korean Part of Language package 2 Japanese Part of Language package 2 Turkish Part of Language package 4 Trad Chinese Part of Language package 2 Bulgarian Part of Language package 3 Srpski Part of Language package 3 Romanian Part of Language package 3 Magyar Part of Language package 3 Czech Part of Langu...

Page 98: ...efault value corre sponds to the nominal rated output of the unit This parameter cannot be adjusted while the motor is running 1 23 Motor Frequency Range Function Size rela ted 20 1000 Hz Select the motor frequency value from the motor nameplate data For 87 Hz operation with 230 400 V motors set the nameplate data for 230 V 50 Hz Adapt par 4 13 Motor Speed High Limit RPM and par 3 03 Maximum Refer...

Page 99: ...5 ref rpm s 3 42 Ramp 1 Ramp Down Time Range Function Size rela ted 1 00 3600 00 s Enter the ramp down time i e the deceleration time from par 1 25 Motor Nominal Speed to 0 RPM Choose a ramp down time such that no over voltage arises in the inverter due to regenera tive operation of the motor and such that the generated current does not exceed the current lim it set in par 4 18 Current Limit See r...

Page 100: ...d minimum motor speed The Motor Speed Low Limit must not exceed the setting in par 4 13 Motor Speed High Limit RPM 3 11 Jog Speed Hz Range Function Size rela ted 0 0 par 4 14 Hz The jog speed is a fixed output speed at which the frequency converter is running when the jog function is activated See also par 3 80 Jog Ramp Time 6 1 3 Function Set ups The Function set up provides quick and easy access...

Page 101: ...Analog Outputs Press OK 130BT114 10 26 0 Q3 10 Adv Motor Settings Q3 11 Analog Output Q3 12 Clock Settings Q3 13 Display Settings 7 14A 1 1 Q3 1 General Settings Step 6 Choose par 6 50 Terminal 42 Output Press OK 130BA115 10 6 50 Terminal 42 Output 100 Output frequency 26 3 5 82A 1 1 Analog Output 03 11 Step 7 Use the up down navigation keys to select between the differ ent choices Press OK 130BT1...

Page 102: ... 2 Large Par 4 53 Warning Speed High Par 0 76 DST Summertime Start Par 0 24 Display Line 3 Large Par 0 77 DST Summertime End Par 0 37 Display Text 1 Par 0 38 Display Text 2 Par 0 39 Display Text 3 Q3 2 Open Loop Settings Q3 20 Digital Reference Q3 21 Analog Reference Par 3 02 Minimum Reference Par 3 02 Minimum Reference Par 3 03 Maximum Reference Par 3 03 Maximum Reference Par 3 10 Preset Referenc...

Page 103: ...ional Gain Par 6 00 Live Zero Timeout Time Par 6 10 Terminal 53 Low Voltage Par 20 94 PID Integral Time Par 6 01 Live Zero Timeout Function Par 6 11 Terminal 53 High Voltage Par 20 70 Closed Loop Type Par 20 81 PID Normal Inverse Control Par 6 12 Terminal 53 Low Current Par 20 71 PID Performance Par 20 82 PID Start Speed RPM Par 6 13 Terminal 53 High Current Par 20 72 PID Output Change Par 20 83 P...

Page 104: ...Hz Par 1 71 Start Delay Par 22 85 Speed at Design Point RPM Par 1 80 Function at Stop Par 22 86 Speed at Design Point Hz Par 2 00 DC Hold Preheat Current Par 22 87 Pressure at No Flow Speed Par 4 10 Motor Speed Direction Par 22 88 Pressure at Rated Speed Par 22 89 Flow at Design Point Par 22 90 Flow at Rated Speed Par 1 03 Torque Characteristics Par 1 73 Flying Start 1 00 Configuration Mode Option...

Page 105: ...will typically ensure optimum motor voltage but if the motor power factor cos phi requires tuning an AMA function can be carried out using par 1 29 Automatic Motor Adaptation AMA It is very rarely necessary to adjust the motor pow er factor parameter manually Par 1 03 Torque Characteristics will not have effect when par 1 10 Motor Construction 1 PM non sa lient SPM For pumps or fan applications wh...

Page 106: ...est Pulses Current par 1 59 Flystart Test Pulses Frequency Important parameters specifically when par 1 10 Motor Construction 1 PM non salient par 2 01 DC Brake Current par 2 02 DC Braking Time par 2 03 DC Brake Cut In Speed RPM par 2 04 DC Brake Cut In Speed Hz The Flystart Principle used for PM motors is based on a passive meas urement at speeds above 2 of nominal determined by par 1 59 Flystart...

Page 107: ...1 93 Ther mistor Source Via calculation ETR Electronic Thermal Relay of the thermal load based on the ac tual load and time The calculated thermal load is comed with the rated motor current IM N and the rated motor frequency fM N The calculations estimate the need for a lower load at lower speed due to less cooling from the fan incorporated in the motor 0 No protection If the motor is continuously...

Page 108: ...16 Reference 2 Source or par 3 17 Reference 3 Source When using MCB 112 choice 0 None must always be selected 0 None 1 Analog input 53 2 Analog input 54 3 Digital input 18 4 Digital input 19 5 Digital input 32 6 Digital input 33 NB This parameter cannot be adjusted while the motor is running NB Digital input should be set to 0 PNP Active at 24V in par 5 00 Digital I O Mode 2 00 DC Hold Preheat Cur...

Page 109: ...999 999 par 3 03 Refer enceFeedbackUnit Enter the Minimum Reference The Minimum Reference is the lowest value obtainable by sum ming all references The Minimum Reference value and unit matches the configuration choice made in par 1 00 Configuration Mode and par 20 12 Reference Feedback Unit respectively This parameter is used in open loop only 3 04 Reference Function Option Function 0 Sum Sums bot...

Page 110: ...53 2 Analog input 54 7 Pulse input 29 8 Pulse input 33 20 Digital pot meter 21 Analog input X30 11 22 Analog input X30 12 23 Analog Input X42 1 24 Analog Input X42 3 25 Analog Input X42 5 29 Analog Input X48 2 30 Ext Closed Loop 1 31 Ext Closed Loop 2 32 Ext Closed Loop 3 3 16 Reference 2 Source Option Function Select the reference input to be used for the second reference signal par 3 15 Referenc...

Page 111: ...GH the display reads SPEED HIGH The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or 02 Programme the upper signal limit of the motor speed nHIGH within the normal working range of the frequency converter Refer to par Any changes in par 4 13 Motor Speed High Limit RPM will reset the value in par 4 53 Warning Speed High to the same value as ...

Page 112: ...al input function Select Terminal No operation 0 All terminal 19 32 33 Reset 1 All Coast inverse 2 27 Coast and reset inverse 3 All DC brake inverse 5 All Stop inverse 6 All External interlock 7 All Start 8 All terminal 18 Latched start 9 All Reversing 10 All Start reversing 11 All Jog 14 All terminal 29 Preset reference on 15 All Preset ref bit 0 16 All Preset ref bit 1 17 All Preset ref bit 2 18...

Page 113: ... 21 Speed up 22 Speed down 23 Set up select bit 0 24 Set up select bit 1 34 Ramp bit 0 36 Mains failure inverse 37 Fire Mode 52 Run permissive 53 Hand start 54 Auto start 55 DigiPot increase 56 DigiPot decrease 57 DigiPot clear 62 Reset Counter A 65 Reset Counter B 66 Sleep Mode 68 Timed Actions Disabled 69 Constant OFF Actions 70 Constant ON Actions 78 Reset Maint Word 80 PTC Card 1 120 Lead Pump...

Page 114: ... Speed up 22 Speed down 23 Set up select bit 0 24 Set up select bit 1 30 Counter input 32 Pulse input 34 Ramp bit 0 36 Mains failure inverse 37 Fire Mode 52 Run permissive 53 Hand start 54 Auto start 55 DigiPot increase 56 DigiPot decrease 57 DigiPot clear 60 Counter A up 61 Counter A down 62 Reset Counter A 63 Counter B up 64 Counter B down 65 Reset Counter B 66 Sleep Mode 68 Timed Actions Disabl...

Page 115: ... of each mechanical relay is realised in an array parameter Option Function 0 No operation 1 Control ready 2 Drive ready 3 Drive rdy rem ctrl 4 Standby no warning 5 Running Default setting for relay 2 6 Running no warning 8 Run on ref no warn 9 Alarm Default setting for relay 1 10 Alarm or warning 11 At torque limit 12 Out of current range 13 Below current low 14 Above current high 15 Out of speed...

Page 116: ... A 81 SL digital output B 82 SL digital output C 83 SL digital output D 84 SL digital output E 85 SL digital output F 160 No alarm 161 Running reverse 165 Local ref active 166 Remote ref active 167 Start command act 168 Hand Off 169 Auto mode 180 Clock Fault 181 Prev Maintenance 188 AHF Capacitor Connect 189 External Fan Control 190 No Flow 191 Dry Pump 192 End Of Curve 193 Sleep Mode 194 Broken B...

Page 117: ...e time out function The function set in par 6 01 Live Zero Timeout Function will be acti vated if the input signal on terminal 53 or 54 is below 50 of the value in par 6 10 Terminal 53 Low Voltage par 6 12 Terminal 53 Low Current par 6 20 Terminal 54 Low Voltage or par 6 22 Terminal 54 Low Current for a time period defined in par 6 00 Live Zero Timeout Time If several time outs occur simultaneousl...

Page 118: ...0 999999 999 999999 999 Enter the analog input scaling value that corresponds to the low voltage low current set in par 6 10 Terminal 53 Low Voltage and par 6 12 Terminal 53 Low Current 6 15 Terminal 53 High Ref Feedb Value Range Function Size rela ted 999999 999 999999 999 Enter the analog input scaling value that corresponds to the high voltage high current value set in par 6 11 Terminal 53 High...

Page 119: ...High Ref Feedb Value Range Function 100 000 999999 999 999999 999 Enter the analog input scaling value that corresponds to the high voltage high current value set in par 6 21 Terminal 54 High Voltage and par 6 23 Terminal 54 High Current 6 26 Terminal 54 Filter Time Constant Range Function 0 001 s 0 001 10 000 s Enter the time constant This is a first order digital low pass filter time constant fo...

Page 120: ...34 Torq 0 lim 4 20 mA 0 Torque limit par 4 16 Torque Limit Motor Mode 135 Torq 0 nom 4 20mA 0 Motor rated torque 136 Power 4 20mA 0 Motor rated power 137 Speed 4 20mA 0 Speed High Limit 4 13 and 4 14 139 Bus ctrl 0 100 0 20 mA 140 Bus ctrl 4 20 mA 0 100 141 Bus ctrl t o 0 100 0 20 mA 142 Bus ctrl t o 4 20mA 0 100 143 Ext CL 1 4 20mA 0 100 144 Ext CL 2 4 20mA 0 100 145 Ext CL 3 4 20mA 0 100 Values ...

Page 121: ...Output Min Scale to 0 Output signal 20mA is needed at 50Hz 50 of range set par 6 52 Terminal 42 Output Max Scale to 50 0 4 mA 20 mA 50 100 0 50Hz 100Hz 0Hz 130BA858 10 EXAMPLE 2 Variable FEEDBACK range 200 to 200 Range needed for output 0 100 Output signal 0 or 4mA is needed at 0 50 of range set par 6 51 Terminal 42 Output Min Scale to 50 Output signal 20mA is needed at 100 75 of range set par 6 5...

Page 122: ... Pattern and the section Derating 0 1 0 kHz 1 1 5 kHz 2 2 0 kHz 3 2 5 kHz 4 3 0 kHz 5 3 5 kHz 6 4 0 kHz 7 5 0 kHz 8 6 0 kHz 9 7 0 kHz 10 8 0 kHz 11 10 0 kHz 12 12 0 kHz 13 14 0 kHz 14 16 0 kHz 20 00 Feedback 1 Source Option Function Up to three different feedback signals can be used to provide the feedback signal for the frequen cy converter s PID Controller This meter defines which input will be ...

Page 123: ...ture feedback using a pressure sensor The temperature of the refrigerant is calculated using the following for mula Temperature A2 ln Pe 1 A1 A3 where A1 A2 and A3 are refrigerant specific constants The refrigerant must be selected in par 20 30 Refrigerant Par 20 21 Setpoint 1 through par 20 23 Setpoint 3 allow the values of A1 A2 and A3 to be entered for a refrigerant that is not listed in par 20...

Page 124: ... 20 01 Feedback 1 Conversion for details 0 Linear 1 Square root 2 Pressure to temperature 3 Pressure to flow 4 Velocity to flow 20 06 Feedback 3 Source Option Function See par 20 00 Feedback 1 Source for details 0 No function 1 Analog input 53 2 Analog input 54 3 Pulse input 29 4 Pulse input 33 7 Analog input X30 11 8 Analog input X30 12 9 Analog Input X42 1 10 Analog Input X42 3 11 Analog Input X...

Page 125: ...ion in par 20 00 Feedback 1 Source par 20 03 Feedback 2 Source or par 20 06 Feedback 3 Source The sum of Setpoint 1 and any other references that are enabled see meter group 3 1 will be used as the PID Controller s set point reference 3 Minimum Minimum 3 sets up the PID Controller to com Feedback 1 Feedback 2 and Feedback 3 and use the lowest value as the feedback Any unused feedbacks must be set ...

Page 126: ...r in which the difference between the feedback and the setpoint refer ence is the least If only two feedback signals are used the feedback that is not to be used must be set to No Function in par 20 00 Feedback 1 Source par 20 03 Feedback 2 Source or par 20 06 Feedback 3 Source Note that each setpoint reference will be the sum of its respective meter value par 20 21 Setpoint 1 par 20 22 Set point ...

Page 127: ... setpoint may be specified in par 20 21 Setpoint 1 par 20 22 Setpoint 2 and par 20 23 Setpoint 3 By selecting Multi setpoint minimum 5 in par 20 20 Feedback Function the PID Controller will increase the speed of the fan if any one of the feedbacks is below its setpoint and decrease the speed of the fan if all feedbacks are above their individual setpoints 20 21 Setpoint 1 Range Function 0 000 Proc...

Page 128: ... 20 94 PID Integral Time Range Function 20 00 s 0 01 10000 00 s Over time the integrator accumulates a contribution to the output from the PID controller as long as there is a deviation between the Reference Setpoint and feedback signals The contribution is proportional to the size of the deviation This ensures that the deviation error approaches zero Quick response on any deviation is obtained wh...

Page 129: ...for dry pump operation Option Function 0 Off 1 Warning The drive will continue to run but activate a Dry pump warning W93 A drive digital output or a serial communication bus can communicate a warning to other equipment 2 Alarm The drive will stop running and activate a Dry pump alarm A93 A drive digital output or a serial communication bus can communicate an alarm to other equipment 3 Man Reset A...

Page 130: ... Belt Function is set to 2 Trip Doing so will cause the drive to con tinuously cycle between running and stopping when a broken belt condition is detected If the drive is equipped with a constant speed bypass with an automatic bypass function that starts the by pass if the drive experiences a persistent alarm con dition be sure to disable the bypass s automatic by pass function if 2 Trip is select...

Page 131: ...Motor 2 Brakes 3 Reference Ramps 3 84 A 1 1 Main menu Illustration 6 2 Display example Each parameter has a name and number which remain the same re gardless of the programming mode In the Main Menu mode the pa rameters are divided into groups The first digit of the parameter num ber from the left indicates the parameter group number All parameters can be changed in the Main Menu The configuration...

Page 132: ...on 6 3 Display example 6 1 7 Changing Data 1 Press Quick Menu or Main Menu key 2 Use and keys keys to find parameter group to edit 3 Press OK key 4 Use and keys to find parameter to edit 5 Press OK key 6 Use and keys to select correct parameter setting Or to move to digits within a number use keys Cursor indicates digit selected to change key increases the value key decreases the value 7 Press Can...

Page 133: ... variably This applies to par 1 20 Motor Power kW par 1 22 Motor Voltage and par 1 23 Motor Frequency The parameters are changed both as a group of numeric data values and as numeric data values infinitely variably 6 1 11 Read out and Programming of Indexed Parameters Parameters are indexed when placed in a rolling stack Par 15 30 Alarm Log Error Code to par 15 32 Alarm Log Time con tain a fault l...

Page 134: ...y be found under par at the back of this manual 0 Operation Display 1 Load Motor 2 Brakes 3 Reference Ramps 4 Limits Warnings 5 Digital In Out 6 Analog In Out 8 Comm and Options 9 Profibus 10 CAN Fieldbus 11 LonWorks 12 Ethernet IP Modbus TCP PROFINET 13 Smart Logic Controller 14 Special Functions 15 FC Information 16 Data Readouts 18 Info Readouts 20 FC Closed Loop 21 Ext Closed Loop 22 Applicati...

Page 135: ...xt 1 0 N A 1 set up TRUE 0 VisStr 25 0 38 Display Text 2 0 N A 1 set up TRUE 0 VisStr 25 0 39 Display Text 3 0 N A 1 set up TRUE 0 VisStr 25 0 4 LCP Keypad 0 40 Hand on Key on LCP 1 Enabled All set ups TRUE Uint8 0 41 Off Key on LCP 1 Enabled All set ups TRUE Uint8 0 42 Auto on Key on LCP 1 Enabled All set ups TRUE Uint8 0 43 Reset Key on LCP 1 Enabled All set ups TRUE Uint8 0 44 Off Reset Key on ...

Page 136: ...ver sion index Type 0 83 Additional Non Working Days ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 89 Date and Time Readout 0 N A All set ups TRUE 0 VisStr 25 VLT HVAC Drive High Power Operating In structions 6 How to Programme MG 11 F3 02 VLT is a registered Danfoss trademark 135 6 ...

Page 137: ... All set ups FALSE 3 Uint32 1 37 d axis Inductance Ld ExpressionLimit All set ups FALSE 6 Int32 1 39 Motor Poles ExpressionLimit All set ups FALSE 0 Uint8 1 40 Back EMF at 1000 RPM ExpressionLimit All set ups FALSE 0 Uint16 1 5 Load Indep Setting 1 50 Motor Magnetisation at Zero Speed 100 All set ups TRUE 0 Uint16 1 51 Min Speed Normal Magnetising RPM ExpressionLimit All set ups TRUE 67 Uint16 1 5...

Page 138: ... Uint16 1 86 Trip Speed Low RPM ExpressionLimit All set ups TRUE 67 Uint16 1 87 Trip Speed Low Hz ExpressionLimit All set ups TRUE 1 Uint16 1 9 Motor Temperature 1 90 Motor Thermal Protection 4 ETR trip 1 All set ups TRUE Uint8 1 91 Motor External Fan 0 No All set ups TRUE Uint16 1 93 Thermistor Source 0 None All set ups TRUE Uint8 VLT HVAC Drive High Power Operating In structions 6 How to Program...

Page 139: ...ressionLimit All set ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm ExpressionLimit All set ups TRUE 2 Uint32 2 12 Brake Power Limit kW ExpressionLimit All set ups TRUE 0 Uint32 2 13 Brake Power Monitoring 0 Off All set ups TRUE Uint8 2 15 Brake Check 0 Off All set ups TRUE Uint8 2 16 AC brake Max Current ExpressionLimit All set up...

Page 140: ...peed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 41 Ramp 1 Ramp Up Time ExpressionLimit All set ups TRUE 2 Uint32 3 42 Ramp 1 Ramp Down Time ExpressionLimit All set ups TRUE 2 Uint32 3 5 Ramp 2 3 51 Ramp 2 Ramp Up Time ExpressionLimit All set ups TRUE 2 Uint32 3 52 Ramp 2 Ramp Down Time ExpressionLimit All set ups TRUE 2 Uint32 3 8 Other Ramps 3 80 Jog Ramp Time ExpressionLimit All...

Page 141: ... TRUE 2 Uint32 4 51 Warning Current High Param 1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High Param 413 All set ups TRUE 67 Uint16 4 54 Warning Reference Low 999999 999 N A All set ups TRUE 3 Int32 4 55 Warning Reference High 999999 999 N A All set ups TRUE 3 Int32 4 56 Warning Feedback Low 999999 999 ProcessCtrlUnit All set ups TRUE ...

Page 142: ...nt16 5 5 Pulse Input 5 50 Term 29 Low Frequency 100 Hz All set ups TRUE 0 Uint32 5 51 Term 29 High Frequency 100 Hz All set ups TRUE 0 Uint32 5 52 Term 29 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 5 53 Term 29 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 5 54 Pulse Filter Time Constant 29 100 ms All set ups FALSE 3 Uint16 5 55 Term 33 Low Frequency 100 Hz All set ups TRUE...

Page 143: ...ltage 0 07 V All set ups TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 6 35 Term X30 11 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 6 36 Term X30 11 Filter Time Constant 0 001 s All set ups TRUE 3 Uint16 6 37 Term X30 11 Live Zero 1 Enabled All set ups TRUE Uint8 6 4 Analog Input...

Page 144: ...tion SR All set ups TRUE Uint16 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All set ups TRUE Uint8 8 52 DC Brake Select 3 Logic OR All set ups TRUE Uint8 8 53 Start Select 3 Logic OR All set ups TRUE Uint8 8 54 Reversing Select null All set ups TRUE Uint8 8 55 Set up Select 3 Logic OR All set ups TRUE Uint8 8 56 Preset Reference Select 3 Logic OR All set ups TRUE Uint8 8 7 BACnet 8 70 BACnet D...

Page 145: ... Actual Baud Rate 255 No baudrate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 Status Word 1 0 N A All set ups TRUE 0 V2 9 71 Profibus Save Data Values 0 Off All set ups TRUE Uint8 9 72 ProfibusDriveReset 0 No action 1 set up FALSE Uint8 9 80 Defined...

Page 146: ...LSE 0 Uint16 10 21 COS Filter 2 0 N A All set ups FALSE 0 Uint16 10 22 COS Filter 3 0 N A All set ups FALSE 0 Uint16 10 23 COS Filter 4 0 N A All set ups FALSE 0 Uint16 10 3 Parameter Access 10 30 Array Index 0 N A 2 set ups TRUE 0 Uint8 10 31 Store Data Values 0 Off All set ups TRUE Uint8 10 32 Devicenet Revision 0 N A All set ups TRUE 0 Uint16 10 33 Store Always 0 Off 1 set up TRUE Uint8 10 34 D...

Page 147: ...mparator Value ExpressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 ExpressionLimit 2 set ups TRUE Uint8 13 41 Logic Rule Operator 1 ExpressionLimit 2 set ups TRUE Uint8 13 42 Logic Rule Boolean 2 ExpressionLimit 2 set ups TRUE Uint8 13 43 Logic Rule Operator 2 ExpressionLimit 2 set ups TRUE Ui...

Page 148: ...ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl Integration Time 0 020 s All set ups FALSE 3 Uint16 14 32 Current Lim Ctrl Filter Time 26 0 ms All set ups TRUE 4 Uint16 14 4 Energy Optimising 14 40 VT Level 66 All set ups FALSE 0 Uint8 14 41 AEO Minimum Magnetisat...

Page 149: ... Time ExpressionLimit All set ups FALSE 0 TimeOfDay 15 4 Drive Identification 15 40 FC Type 0 N A All set ups FALSE 0 VisStr 6 15 41 Power Section 0 N A All set ups FALSE 0 VisStr 20 15 42 Voltage 0 N A All set ups FALSE 0 VisStr 20 15 43 Software Version 0 N A All set ups FALSE 0 VisStr 5 15 44 Ordered Typecode String 0 N A All set ups FALSE 0 VisStr 40 15 45 Actual Typecode String 0 N A All set ...

Page 150: ...s FALSE 0 VisStr 30 15 77 Slot C1 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 9 Parameter Info 15 92 Defined Parameters 0 N A All set ups FALSE 0 Uint16 15 93 Modified Parameters 0 N A All set ups FALSE 0 Uint16 15 98 Drive Identification 0 N A All set ups FALSE 0 VisStr 40 15 99 Parameter Metadata 0 N A All set ups FALSE 0 Uint16 VLT HVAC Drive High Power Operating In structions 6 Ho...

Page 151: ...ps FALSE 0 Uint8 16 36 Inv Nom Current ExpressionLimit All set ups FALSE 2 Uint32 16 37 Inv Max Current ExpressionLimit All set ups FALSE 2 Uint32 16 38 SL Controller State 0 N A All set ups FALSE 0 Uint8 16 39 Control Card Temp 0 C All set ups FALSE 100 Uint8 16 40 Logging Buffer Full 0 No All set ups TRUE Uint8 16 43 Timed Actions Status 0 Timed Actions Auto All set ups TRUE Uint8 16 49 Current ...

Page 152: ...80 Fieldbus CTW 1 0 N A All set ups FALSE 0 V2 16 82 Fieldbus REF 1 0 N A All set ups FALSE 0 N2 16 84 Comm Option STW 0 N A All set ups FALSE 0 V2 16 85 FC Port CTW 1 0 N A All set ups FALSE 0 V2 16 86 FC Port REF 1 0 N A All set ups FALSE 0 N2 16 9 Diagnosis Readouts 16 90 Alarm Word 0 N A All set ups FALSE 0 Uint32 16 91 Alarm Word 2 0 N A All set ups FALSE 0 Uint32 16 92 Warning Word 0 N A All...

Page 153: ... Inputs Outputs 18 30 Analog Input X42 1 0 000 N A All set ups FALSE 3 Int32 18 31 Analog Input X42 3 0 000 N A All set ups FALSE 3 Int32 18 32 Analog Input X42 5 0 000 N A All set ups FALSE 3 Int32 18 33 Analog Out X42 7 V 0 000 N A All set ups FALSE 3 Int16 18 34 Analog Out X42 9 V 0 000 N A All set ups FALSE 3 Int16 18 35 Analog Out X42 11 V 0 000 N A All set ups FALSE 3 Int16 18 36 Analog Inpu...

Page 154: ... 2 Int32 20 33 User Defined Refrigerant A3 250 000 N A All set ups TRUE 3 Uint32 20 34 Duct 1 Area m2 0 500 m2 All set ups TRUE 3 Uint32 20 35 Duct 1 Area in2 750 in2 All set ups TRUE 0 Uint32 20 36 Duct 2 Area m2 0 500 m2 All set ups TRUE 3 Uint32 20 37 Duct 2 Area in2 750 in2 All set ups TRUE 0 Uint32 20 38 Air Density Factor 100 All set ups TRUE 0 Uint32 20 6 Sensorless 20 60 Sensorless Unit Ex...

Page 155: ...set ups TRUE Uint8 21 31 Ext 2 Minimum Reference 0 000 ExtPID2Unit All set ups TRUE 3 Int32 21 32 Ext 2 Maximum Reference 100 000 ExtPID2Unit All set ups TRUE 3 Int32 21 33 Ext 2 Reference Source 0 No function All set ups TRUE Uint8 21 34 Ext 2 Feedback Source 0 No function All set ups TRUE Uint8 21 35 Ext 2 Setpoint 0 000 ExtPID2Unit All set ups TRUE 3 Int32 21 37 Ext 2 Reference Unit 0 000 ExtPI...

Page 156: ... All set ups TRUE 2 Uint16 21 62 Ext 3 Integral Time 10000 00 s All set ups TRUE 2 Uint32 21 63 Ext 3 Differentation Time 0 00 s All set ups TRUE 2 Uint16 21 64 Ext 3 Dif Gain Limit 5 0 N A All set ups TRUE 1 Uint16 VLT HVAC Drive High Power Operating In structions 6 How to Programme MG 11 F3 02 VLT is a registered Danfoss trademark 155 6 ...

Page 157: ...10 s All set ups TRUE 0 Uint16 22 42 Wake up Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 22 43 Wake up Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 22 44 Wake up Ref FB Difference 10 All set ups TRUE 0 Int8 22 45 Setpoint Boost 0 All set ups TRUE 0 Int8 22 46 Maximum Boost Time 60 s All set ups TRUE 0 Uint16 22 5 End of Curve 22 50 End of Curve Function 0 Off All set ups TRUE Uint8 ...

Page 158: ... All set ups TRUE 3 Int32 22 88 Pressure at Rated Speed 999999 999 N A All set ups TRUE 3 Int32 22 89 Flow at Design Point 0 000 N A All set ups TRUE 3 Int32 22 90 Flow at Rated Speed 0 000 N A All set ups TRUE 3 Int32 VLT HVAC Drive High Power Operating In structions 6 How to Programme MG 11 F3 02 VLT is a registered Danfoss trademark 157 6 ...

Page 159: ...ntenance Text 0 N A 1 set up TRUE 0 VisStr 20 23 5 Energy Log 23 50 Energy Log Resolution 5 Last 24 Hours 2 set ups TRUE Uint8 23 51 Period Start ExpressionLimit 2 set ups TRUE 0 TimeOfDay 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups TRUE Uint8 23 6 Trending 23 60 Trend Variable 0 Power kW 2 set ups TRUE Uint8 23 61 Continuous Bin Data 0 N A Al...

Page 160: ...24 1 Drive Bypass 24 10 Drive Bypass Function 0 Disabled 2 set ups TRUE Uint8 24 11 Drive Bypass Delay Time 0 s 2 set ups TRUE 0 Uint16 24 9 Multi Motor Funct 24 90 Missing Motor Function 0 Off All set ups TRUE Uint8 24 91 Missing Motor Coefficient 1 0 0000 N A All set ups TRUE 4 Int32 24 92 Missing Motor Coefficient 2 0 0000 N A All set ups TRUE 4 Int32 24 93 Missing Motor Coefficient 3 0 0000 N ...

Page 161: ...sionLimit All set ups TRUE 0 Uint8 25 44 Staging Speed RPM 0 RPM All set ups TRUE 67 Uint16 25 45 Staging Speed Hz 0 0 Hz All set ups TRUE 1 Uint16 25 46 Destaging Speed RPM 0 RPM All set ups TRUE 67 Uint16 25 47 Destaging Speed Hz 0 0 Hz All set ups TRUE 1 Uint16 25 5 Alternation Settings 25 50 Lead Pump Alternation 0 Off All set ups TRUE Uint8 25 51 Alternation Event 0 External All set ups TRUE ...

Page 162: ...nt16 26 31 Terminal X42 5 High Voltage 10 00 V All set ups TRUE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 26 36 Term X42 5 Filter Time Constant 0 001 s All set ups TRUE 3 Uint16 26 37 Term X42 5 Live Zero 1 Enabled All set ups TRUE Uint8 26 4 Analog Out X42 7 26 40 Terminal X42 7 Output...

Page 163: ...7 General Specifications VLT HVAC Drive High Power Operating In structions 162 MG 11 F3 02 VLT is a registered Danfoss trademark 7 ...

Page 164: ...onstant torque maximum 110 for 1 min Starting torque maximum 135 up to 0 5 sec Overload torque Constant torque maximum 110 for 1 min Percentage relates to the frequency converter s nominal torque Cable lengths and cross sections Max motor cable length screened armoured 150 m Max motor cable length unscreened unarmoured 300 m Max cross section to motor mains load sharing and brake Maximum cross sec...

Page 165: ...frequency at terminal 29 33 4Hz Voltage level see section on Digital input Maximum voltage on input 28V DC Input resistance Ri approx 4kΩ Pulse input accuracy 0 1 1 kHz Max error 0 1 of full scale Analog output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0 4 20mA Max resistor load to common at analog output 500 Ω Accuracy on analog output Max error 0 8...

Page 166: ... on 4 6 NC Resistive load 240V AC 2 A Max terminal load AC 15 1 on 4 6 NC Inductive load cosφ 0 4 240V AC 0 2A Max terminal load DC 1 1 on 4 6 NC Resistive load 50V DC 2 A Max terminal load DC 13 1 on 4 6 NC Inductive load 24V DC 0 1 A Min terminal load on 1 3 NC 1 2 NO 4 6 NC 4 5 NO 24V DC 10mA 24V AC 20mA Environment according to EN 60664 1 overvoltage category III pollution degree 2 1 IEC 60947...

Page 167: ... voltage PELV and other high voltage terminals The USB connection is not galvanically isolated from protection earth Use only isolated laptop PC as connection to the USB connec tor on the frequency converter or an isolated USB cable converter Protection and Features Electronic thermal motor protection against overload Temperature monitoring of the heatsink ensures that the frequency converter trip...

Page 168: ...current 130BA229 10 Continuous at 400 V A 204 251 304 381 463 Continuous at 460 480 V A 183 231 291 348 427 Max cable size mains motor brake and load share mm2 AWG2 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm Max external pre fuses A 1 300 350 400 500 630 Estimated power loss at rated max load W 4 400 V 3234 3782 4213 5119 5893 Estimated power loss at ...

Page 169: ... V A 590 647 733 787 Continuous at 460 480 V A 531 580 667 718 Max cable size mains motor and load share mm2 AWG2 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG2 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm Max external pre fuses A 1 700 900 900 900 Estimated power loss at rated max load W 4 400 V 6790 7701 8879 9670 ...

Page 170: ... 8x300 mcm 12x150 12x300 mcm Max cable size mains F1 F2 mm2 AWG2 8x240 8x500 mcm Max cable size mains F3 F4 mm2 AWG2 8x456 8x900 mcm Max cable size loadsharing mm2 AWG2 4x120 4x250 mcm Max cable size brake mm2 AWG2 4x185 4x350 mcm 6x185 6x350 mcm Max external pre fuses A 1 1600 2000 2500 Est power loss at rated max load W 4 400 V F1 F2 10647 12338 13201 15436 18084 20358 Est power loss at rated ma...

Page 171: ...575 V KVA 54 73 86 108 130 Continuous KVA at 690 V KVA 65 87 103 129 157 Max input current 130BA229 10 Continuous at 550 V A 60 77 89 110 130 Continuous at 575 V A 58 74 85 106 124 Continuous at 690 V A 58 77 87 109 128 Max cable size mains motor load share and brake mm2 AWG 2x70 2x2 0 Max external pre fuses A 1 125 160 200 200 250 Estimated power loss at rated max load W 4 600 V 1398 1645 1827 21...

Page 172: ...690 V KVA 185 229 289 347 Max input current 130BA229 10 Continuous at 550 V A 158 198 245 299 Continuous at 575 V A 151 189 234 286 Continuous at 690 V A 155 197 240 296 Max cable size mains motor load share and brake mm2 AWG 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm Max external pre fuses A 1 315 350 350 400 Estimated power loss at rated max load W 4 600 V 2963 3430 40...

Page 173: ...nuous at 550 V A 355 408 453 Continuous at 575 V A 339 390 434 Continuous at 690 V A 352 400 434 Max cable size mains motor and load share mm2 AWG 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm 4 x 240 4 x 500 mcm Max cable size brake mm2 AWG 2 x 150 2 x 300 mcm 2 x 150 2 x 300 mcm 2 x 185 2 x 350 mcm Max external pre fuses A 1 500 550 700 Estimated power loss at rated max load W 4 600 V 5493 5852 6132 E...

Page 174: ... current 130BA229 10 Continuous at 550 V A 504 574 607 Continuous at 575 V A 482 549 607 Continuous at 690 V A 482 549 607 Max cable size mains motor and load share mm2 AWG 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm Max external pre fuses A 1 700 900 900 Estimated power loss at rated max load W 4 600 V 69...

Page 175: ...A230 10 Continuous at 550 V A 763 889 988 1108 1317 1479 Intermittent 60 s overload at 550 V A 839 978 1087 1219 1449 1627 Continuous at 575 690 V A 730 850 945 1060 1260 1415 Intermittent 60 s overload at 575 690 V A 803 935 1040 1166 1386 1557 Continuous KVA at 550 V KVA 727 847 941 1056 1255 1409 Continuous KVA at 575 V KVA 727 847 941 1056 1255 1409 Continuous KVA at 690 V KVA 872 1016 1129 12...

Page 176: ...le kg 102 102 136 102 102 136 Efficiency4 0 98 Output frequency 0 500 Hz Heatsink overtemp trip 95 C Power card amb trip 68 C 1 For type of fuse see section Fuses 2 American Wire Gauge 3 Measured using 5 m screened motor cables at rated load and rated frequency 4 The typical power loss is at nominal load conditions and expected to be within 15 tolerence relates to variety in voltage and cable cond...

Page 177: ...8 Warnings and Alarms VLT HVAC Drive High Power Operating In structions 176 MG 11 F3 02 VLT is a registered Danfoss trademark 8 ...

Page 178: ...larm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also par Alarms that are trip locked offer additional protec tion means that the mains supply must be switched off before the alarm can be reset After being switch ed back on the frequency converter is no longer blocked and may be reset as described above once the cause has been rectified A...

Page 179: ...tor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Inrush fault X X 34 Fieldbus communication fault X X 35 Out of frequency range X X 36 Mains failure X X 37 Phase Imbalance X X 38 Internal fault X X 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 X 5 00 5 01 41 Overload of Digital Output Terminal 29 X 5 00 5 02 42 Overload of Digital Output On X30 6 X 5 32 42 O...

Page 180: ...5 Heatsink sensor X X 246 Pwr card supply X X 247 Pwr card temp X X 248 Illegal PS config X X 250 New spare parts X 251 New Type Code X X Table 8 1 Alarm Warning code list X Dependent on parameter 1 Can not be Auto reset via par 14 20 Reset Mode A trip is the action when an alarm has appeared The trip will coast the motor and can be reset by pressing the reset button or make a reset by a digital i...

Page 181: ...000 32768 AMA Not OK No Motor OVC Active 16 00010000 65536 Live Zero Error Live Zero Error 17 00020000 131072 Internal Fault 10V Low 18 00040000 262144 Brake Overload Brake Overload 19 00080000 524288 U phase Loss Brake Resistor 20 00100000 1048576 V phase Loss Brake IGBT 21 00200000 2097152 W phase Loss Speed Limit 22 00400000 4194304 Fieldbus Fault Fieldbus Fault 23 00800000 8388608 24V Supply L...

Page 182: ... overvoltage If the intermediate circuit voltage exceeds the limit the frequency con verter trips after a time Troubleshooting Connect a brake resistor Extend the ramp time Change the ramp type Activate functions in par 2 10 Brake Function Increase par 14 26 Trip Delay at Inverter Fault WARNING ALARM 8 DC under voltage If the intermediate circuit voltage DC drops below the under voltage limit the ...

Page 183: ...tor it self Troubleshooting Turn off the frequency converter and remove the earth fault Measure the resistance to ground of the motor leads and the motor with a megohmmeter to check for earth faults in the motor Perform current sensor test ALARM 15 Hardware mismatch A fitted option is not operational with the present control board hard ware or software Record the value of the following parameters ...

Page 184: ...wer size Troubleshooting Ambient temperature too high Too long motor cable Incorrect clearance above and below the drive Dirty heatsink Blocked air flow around the drive Damaged heatsink fan For the D E and F Frame Drives this alarm is based on the tempera ture measured by the heatsink sensor mounted inside the IGBT mod ules For the F Frame drives this alarm can also be caused by the ther mal sens...

Page 185: ...m the heatsink temperature sensor The signal from the IGBT thermal sensor is not available on the power card The problem could be on the power card on the gate drive card or the ribbon cable between the power card and gate drive card WARNING 40 Overload of Digital Output Terminal 27 Check the load connected to terminal 27 or remove short circuit con nection Check par 5 00 Digital I O Mode and par ...

Page 186: ...tion Actual combination of control board and power board is illegal ALARM 72 Dangerous failure Safe stop with trip lock Unexpected signal levels on safe stop and digi tal input from the MCB 112 PTC thermistor card WARNING 73 Safe stop auto restart Safe stopped Note that with automatic restart enabled the motor may start when the fault is cleared WARNING 76 Power Unit Setup The required number of p...

Page 187: ...only for F Frame drives It is equivalent to Alarm 46 The report value in the alarm log indicates which power module generated the alarm 1 left most inverter module 2 middle inverter module in F2 or F4 drive 2 right inverter module in F1 or F3 drive 3 right inverter module in F2 or F4 drive 5 rectifier module ALARM 247 Power card temperature This alarm is only for F Frame drives It is equivalent to...

Page 188: ...tions 27 Cable length And Cross section 51 Cabling 51 Changes Made 94 Changing A Group Of Numeric Data Values 132 Changing A Text Value 131 Changing Data 131 Changing Of Data Value 132 Changing Parameter Data 94 Coast Inverse 95 Coasting 86 Communication Option 183 Configuration Mode 1 00 103 Control Cables 78 Control Cables 76 Control Card Performance 166 Control Card 10 V Dc Output 165 Control C...

Page 189: ...or Mounting 46 Flying Start 1 73 105 Frame Size F Options 48 Function At Stop 1 80 106 Function Relay 5 40 114 Function Set ups 99 Fuse Tables 66 Fuses 66 Fusing 51 G General Considerations 24 General Warning 5 Gland conduit Entry Ip21 nema 1 And Ip54 nema12 39 Glcp 88 Graphical Display 83 H High voltage Warning 5 How To Connect A Pc To The 87 How To Operate Graphical glcp 83 I Iec Emergency Stop ...

Page 190: ... 163 Mains Supply 3 X 525 690 Vac 170 Manual Motor Starters 48 Mct 10 87 Mechanical Brake Control 80 Mechanical Dimensions 22 Mechanical Dimensions 16 Mechanical Installation 24 Minimum Reference 3 02 108 Minimum Run Time 22 40 128 130 Minimum Sleep Time 22 41 129 Motor Bearing Currents 71 Motor Cable 62 Motor Current 1 24 97 Motor Frequency 1 23 97 Motor Name Plate 79 Motor Nominal Speed 1 25 97 ...

Page 191: ... Dp v1 87 Protection 66 Protection And Features 166 Pulse Inputs 164 Pulse Start stop 74 Q Quick Menu 85 93 Quick Menu Mode 85 Quick Menu Mode 94 Quick Transfer Of Parameter Settings When Using Glcp 88 R Ramp 1 Ramp Down Time 3 42 98 Ramp 1 Ramp Up Time 3 41 98 Rcd residual Current Device 48 Receiving The 14 Reference 1 Source 3 15 109 Reference 2 Source 3 16 109 Reference Function 3 04 108 Relay ...

Page 192: ... High Voltage 6 11 117 Terminal 53 Live Zero 6 17 118 Terminal 53 Low Ref feedb Value 6 14 117 Terminal 53 Low Voltage 6 10 117 Terminal 54 Filter Time Constant 6 26 118 Terminal 54 High Ref feedb Value 6 25 118 Terminal 54 High Voltage 6 21 118 Terminal 54 Live Zero 6 27 118 Terminal 54 Low Ref feedb Value 6 24 118 Terminal 54 Low Voltage 6 20 118 Terminal Locations 28 Terminal Locations Frame Si...

Page 193: ...www danfoss com drives MG11F302 130R0346 MG11F302 Rev 2009 02 25 ...

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