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Danfoss VLT AutomationDrive FC 301, Operating Manual

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Danfoss VLT AutomationDrive FC 301 Operating Manual Download Page 15

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90

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PLC.

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Mains cable (unshielded).

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Minimum 16 mm

2

 (6 AWG) equalizing cable.

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Output contactor.

3

Control cables.

12

Cable insulation stripped.

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Minimum 200 mm (7.9 in) between control cables, motor
cables, and mains cables.

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Common ground busbar. Follow local and national
requirements for cabinet grounding.

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Mains supply.

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Brake resistor.

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Bare (unpainted) surface.

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Metal box.

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Star washers.

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Connection to motor.

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Brake cable (shielded).

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Motor.

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Motor cable (shielded).

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EMC cable gland.

Illustration 4.3 Example of Proper EMC Installation

Electrical Installation

Operating Guide

MG33AT02

Danfoss A/S © 05/2018 All rights reserved.

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Summary of Contents for VLT AutomationDrive FC 301

Page 1: ...ENGINEERING TOMORROW Operating Guide VLT AutomationDrive FC 301 302 0 25 75 kW vlt drives danfoss com...

Page 2: ......

Page 3: ...Instructions 10 4 2 EMC compliant Installation 10 4 3 Grounding 10 4 4 Wiring Schematic 12 4 5 Motor Connection 14 4 6 AC Mains Connection 15 4 7 Control Wiring 15 4 7 1 Safe Torque Off STO 15 4 7 2...

Page 4: ...tput and Motor Data 43 8 4 Ambient Conditions 44 8 5 Cable Specifications 44 8 6 Control Input Output and Control Data 44 8 7 Fuses and Circuit Breakers 48 8 8 Connection Tightening Torques 55 8 9 Pow...

Page 5: ...esponding software version Edition Remarks Software version MG33ATxx Error correction Changing minimum cable cross section to 10 mm2 7 AWG 8 1x 48 20 IMC Table 1 1 Manual and Software Version 1 4 Prod...

Page 6: ...lot 4 Digital input output connector 14 Ground connection PE 5 Digital input output connector 15 Cable shield connector 6 Shielded cable grounding and relief 16 Brake terminal 81 82 7 USB connector 17...

Page 7: ...tact the local Danfoss office or partner For more information on UL 508C thermal memory retention requirements refer to the section Motor Thermal Protection in the product specific design guide For mo...

Page 8: ...frequency converter WARNING UNINTENDED START When the frequency converter is connected to AC mains DC supply or load sharing the motor may start at any time Unintended start during programming servic...

Page 9: ...injury Ensure that only trained and qualified personnel perform installation start up and maintenance Ensure that electrical work conforms to national and local electrical codes Follow the procedures...

Page 10: ...6 Output voltage frequency and current at low high voltages 7 Enclosure size and IP rating 8 Maximum ambient temperature 9 Certifications 10 Discharge time Warning Illustration 3 1 Product Nameplate E...

Page 11: ...e lifting devices with the appropriate weight rating To determine a safe lifting method check the weight of the unit see chapter 8 9 Power Ratings Weight and Dimensions The angle from the top of the d...

Page 12: ...iring must comply with local and national regulations regarding cross section and ambient temperature requirements Power connection wire recommendation Minimum 75 C 167 F rated copper wire See chapter...

Page 13: ...ed on the equipment see chapter 4 5 Motor Connection Use high strand wire to reduce burst transient Do not use pigtails NOTICE POTENTIAL EQUALIZATION Risk of burst transient when the ground potential...

Page 14: ...V PNP 24 V NPN 19 D IN 24 V NPN 0 V PNP 27 24 V 0 V D IN OUT 0 V PNP 24 V NPN D IN OUT 1 0 V 24 V 29 24 V NPN 0 V PNP 0 V PNP 24 V NPN 33 D IN 32 D IN 1 2 ON S201 ON 2 1 S202 ON 0 4 20 mA OFF 0 10 V D...

Page 15: ...rol cables motor cables and mains cables 13 Common ground busbar Follow local and national requirements for cabinet grounding 5 Mains supply 14 Brake resistor 6 Bare unpainted surface 15 Metal box 7 S...

Page 16: ...units Do not wire a starting or pole changing device for example Dahlander motor or slip ring asynchronous motor between the frequency converter and the motor Procedure for grounding the cable shield...

Page 17: ...ther information 4 7 2 Mechanical Brake Control In hoisting lowering applications it is necessary to control an electro mechanical brake Control the brake using any relay output or digital output term...

Page 18: ...ure proper airflow for cooling see chapter 3 3 1 Mounting Ambient conditions Check that requirements for ambient conditions are met Fusing and circuit breakers Check for proper fusing or circuit break...

Page 19: ...roperly 2 Check that all cable glands are firmly tightened 3 Ensure that input power to the unit is off and locked out Do not rely on the frequency converter disconnect switches for input power isolat...

Page 20: ...an alarm text is shown 8 Hand On Puts the frequency converter in local control mode so that it responds to the LCP An external stop signal by control input or serial communication overrides the local...

Page 21: ...d PID Feedback Source 3c Press Hand On 3d Press for positive speed reference parameter 1 06 Clockwise Direction at 0 Normal 3e In parameter 16 57 Feedback RPM check that the feedback is positive Param...

Page 22: ...g values 6 1 Application Examples 6 1 1 Motor Thermistor CAUTION THERMISTOR INSULATION Risk of personal injury or equipment damage Use only thermistors with reinforced or double insulation to meet PEL...

Page 23: ...reversing Parameter 1 71 S tart Delay 0 2 Parameter 1 72 S tart Function 5 VVC FLUX Clockwise Parameter 1 76 S tart Current Im n Parameter 2 20 R elease Brake Current Application dependent Parameter 2...

Page 24: ...abnormal operating condition is present and may result in the frequency converter issuing an alarm A warning clears by itself when the abnormal condition ceases Alarms An alarm indicates a fault that...

Page 25: ...that the frequency converter programming and switch settings match the analog signal type Perform Input Terminal Signal Test WARNING ALARM 3 No motor No motor is connected to the output of the freque...

Page 26: ...or Thermal Protection Troubleshooting Check for motor overheating Check if the motor is mechanically overloaded When using terminal 53 or 54 check that the thermistor is connected correctly between ei...

Page 27: ...e is short circuiting in the motor or motor wiring Troubleshooting Remove the power to the frequency converter and repair the short circuit WARNING HIGH VOLTAGE Frequency converters contain high volta...

Page 28: ...erates briefly at start up Check for proper fan operation Use parameter group 43 Unit Readouts to show the speed of each fan Power card troubleshooting Check the wiring between the power card and the...

Page 29: ...etween the frequency converter and the motor is missing WARNING HIGH VOLTAGE Frequency converters contain high voltage when connected to AC mains input DC supply or load sharing Failure to use qualifi...

Page 30: ...Heat sink sensor No feedback from the heat sink temperature sensor The signal from the IGBT thermal sensor is not available on the power card The problem could be on the power card on the gatedrive c...

Page 31: ...limit The current is higher than the value in parameter 4 18 Current Limit Ensure that the motor data in parameters 1 20 to 1 25 is set correctly Increase the current limit if necessary Ensure that th...

Page 32: ...not enabled MCB 112 is the only device using STO specified through selection 4 PTC 1 alarm or 5 PTC 1 warning in parameter 5 19 Terminal 37 Safe Stop STO is activated and X44 10 is not activated WARNI...

Page 33: ...ermine if the warning alarm returns WARNING ALARM 122 Mot rotat unexp The frequency converter performs a function that requires the motor to be at standstill for example DC hold for PM motors WARNING...

Page 34: ...ency4 0 94 0 94 0 95 0 95 0 96 0 96 0 96 0 96 0 96 Table 8 1 Mains Supply 200 240 V PK25 P3K7 Type designation P5K5 P7K5 P11K High normal overload1 HO NO HO NO HO NO Typical shaft output kW hp 5 5 7 5...

Page 35: ...ermittent 60 s overload 200 240 V A 81 0 74 8 102 88 0 120 114 156 143 195 169 Additional specifications IP20 maximum cable cross section5 for mains brake motor and load sharing mm2 AWG 35 2 50 1 50 1...

Page 36: ...2 Continuous kVA 400 V kVA 0 9 1 3 1 7 2 1 2 8 3 9 5 0 6 9 9 0 11 Continuous kVA 460 V kVA 0 9 1 3 1 7 2 4 2 7 3 8 5 0 6 5 8 8 11 6 Maximum input current Continuous 380 440 V A 1 2 1 6 2 2 2 7 3 7 5...

Page 37: ...mittent 60 s overload 380 440 V A 35 2 31 9 46 4 37 4 54 4 44 64 60 5 Continuous 441 500 V A 19 25 25 31 31 36 36 47 Intermittent 60 s overload 441 500 V A 30 4 27 5 40 34 1 49 6 39 6 57 6 51 7 Additi...

Page 38: ...123 106 144 146 200 177 Continuous 441 500 V A 47 59 59 73 73 95 95 118 118 145 Intermittent 60 s overload 441 500 V A 70 5 64 9 88 5 80 3 110 105 143 130 177 160 Additional specifications IP20 maxim...

Page 39: ...8 14 4 17 6 Continuous kVA 525 V kVA 1 7 2 5 2 8 3 9 5 0 6 1 9 0 11 0 Continuous kVA 575 V kVA 1 7 2 4 2 7 3 9 4 9 6 1 9 0 11 0 Maximum input current Continuous 525 600 V A 1 7 2 4 2 7 4 1 5 2 5 8 8 6...

Page 40: ...2 7 32 7 39 39 49 Intermittent at 550 V A 28 23 33 28 41 36 52 43 59 54 Continuous at 575 V A 16 20 20 24 24 31 31 37 37 47 Intermittent at 575 V A 26 22 32 27 39 34 50 41 56 52 Additional specificati...

Page 41: ...maximum cable cross section5 for brake and load sharing mm2 AWG 50 1 95 4 0 Maximum cable cross section2 5 for mains disconnect mm2 AWG 50 35 35 1 2 2 95 70 70 3 0 2 0 2 0 185 150 120 350 MCM 300 MCM...

Page 42: ...us kVA 690 V 1 9 2 6 3 8 5 4 6 6 9 0 12 0 Maximum input current Continuous 525 550 V A 1 9 2 4 3 5 4 4 5 5 8 1 9 9 Intermittent 525 550 V A 3 0 3 9 5 6 7 0 8 8 12 9 15 8 Continuous 551 690 V A 1 4 2 0...

Page 43: ...21 9 21 9 26 7 26 7 34 3 Continuous kVA at 690 V kVA 15 5 21 5 21 5 26 3 26 3 32 3 32 3 40 6 Maximum input current Continuous at 550 V A 15 0 19 5 19 5 24 0 24 0 29 0 29 0 36 0 Intermittent 60 s over...

Page 44: ...cross section5 for mains and motor mm2 AWG 150 300 MCM Maximum cable cross section5 for load share and brake mm2 AWG 95 3 0 Maximum cable cross section2 5 for mains disconnect mm2 AWG 95 70 70 3 0 2...

Page 45: ...L1 L2 L3 power ups 7 5 kW 10 hp Maximum twice per minute Switching on input supply L1 L2 L3 power ups 11 75 kW 15 101 hp Maximum once per minute Switching on input supply L1 L2 L3 power ups 90 kW 121...

Page 46: ...trol cables1 Maximum motor cable length shielded FC 301 50 m 164 ft FC 302 150 m 492 ft Maximum motor cable length unshielded FC 301 75 m 246 ft FC 302 300 m 984 ft Maximum cross section to control te...

Page 47: ...1 switch S202 OFF U Voltage level 10 V to 10 V scaleable Input resistance Ri Approximately 10 k Maximum voltage 20 V Current mode Switch S201 switch S202 ON I Current level 0 4 to 20 mA scaleable Inpu...

Page 48: ...g output is galvanically isolated from the supply voltage PELV and other high voltage terminals Control card 24 V DC output Terminal number 12 13 Output voltage 24 V 1 3 V Maximum load 200 mA The 24 V...

Page 49: ...50 V DC 2 A Maximum terminal load DC 13 1 on 4 6 NC inductive load 24 V DC 0 1 A Minimum terminal load on 1 3 NC 1 2 NO 4 6 NC 4 5 NO 24 V DC 1 mA 24 V AC 20 mA Environment according to EN 60664 1 Ove...

Page 50: ...frequency converter short circuit current rating SCCR is 100000 Arms 8 7 1 CE Compliance 200 240 V Enclosure Power kW hp Recommended fuse size Recommended maximum fuse Recommended circuit breaker Moe...

Page 51: ...11 15 15 0 20 0 gG 40 gG 80 PKZM4 63 63 B2 18 5 25 0 gG 50 gG 100 NZMB1 A100 100 22 0 30 0 gG 63 B3 11 15 15 0 20 0 gG 40 gG 63 PKZM4 50 50 B4 18 5 25 0 gG 50 gG 125 NZMB1 A100 100 22 0 30 0 gG 63 30...

Page 52: ...50 NZMB2 A250 250 C3 37 0 50 0 gG 63 gG 150 NZMB2 A200 150 45 0 60 0 gG 100 gG 150 NZMB2 A200 C4 55 0 75 0 aR 160 aR 250 NZMB2 A250 250 75 0 100 0 aR 200 Table 8 15 525 600 V Enclosure Sizes A B and C...

Page 53: ...N R 05 ATM R 05 A2K 05 R FWX 5 HSJ 6 0 55 1 1 0 75 1 5 5017906 010 KLN R 10 ATM R 10 A2K 10 R FWX 10 HSJ 10 1 5 2 0 5017906 016 KLN R 15 ATM R 15 A2K 15 R FWX 15 HSJ 15 2 2 3 0 5017906 020 KLN R 20 AT...

Page 54: ...rraz Shawmut JFerraz Shawmut J Ferraz Shawmut JFHR21 Littelfuse JFHR2 0 37 1 1 0 5 1 5 5017906 006 KLS R 6 ATM R 6 A6K 6 R FWH 6 HSJ 6 1 5 2 2 2 0 3 0 5017906 010 KLS R 10 ATM R 10 A6K 10 R FWH 10 HSJ...

Page 55: ...5 R HSJ 25 7 5 10 0 KTS R 30 JKS 30 JJS 30 FNQ R 30 KTK R 30 LP CC 30 5017906 030 KLS R 030 A6K 30 R HSJ 30 11 15 0 KTS R 35 JKS 35 JJS 35 5014006 040 KLS R 035 A6K 35 R HSJ 35 15 0 20 0 KTS R 45 JKS...

Page 56: ...re Sizes A B and C Recommended maximum fuse Power kW hp Maximum pre fuse Bussmann E52273 RK1 JDDZ Bussmann E4273 J JDDZ Bussmann E4273 T JDDZ SIBA E180276 RK1 JDDZ Littelfuse E81895 RK1 JDDZ Ferraz Sh...

Page 57: ...5 3 Ground 2 3 17 7 26 6 B4 11 15 15 20 18 5 30 25 40 11 30 15 40 Mains brake resistor load sharing motor cables 4 5 39 8 Relay 0 5 0 6 4 4 5 3 Ground 2 3 17 7 26 6 C1 15 22 20 30 30 45 40 60 Mains b...

Page 58: ...30 5 1 200 7 9 242 9 5 Width of mounting plate with 1 C option B 130 5 1 130 5 1 170 6 7 170 6 7 242 9 5 Width of mounting plate with 2 C options B 150 5 9 150 5 9 190 7 5 190 7 5 242 9 5 Distance bet...

Page 59: ...5 7 5 7 5 10 0 37 4 0 5 5 0 37 7 5 0 5 10 525 600 V 0 75 7 5 1 10 0 75 7 5 1 10 525 690 V 1 1 7 5 1 5 10 Metal cover IP55 66 1 5 13 3 1 5 13 3 1 See Illustration 8 2 and Illustration 8 3 for top and b...

Page 60: ...plate B 242 9 5 242 9 5 165 6 5 230 9 1 Width of mounting plate with 1 C option B 242 9 5 242 9 5 205 8 1 230 9 1 Width of mounting plate with 2 C options B 242 9 5 242 9 5 225 8 9 230 9 1 Distance be...

Page 61: ...20 18 5 30 25 40 525 600 V 11 15 15 20 18 5 22 25 30 11 15 15 20 18 5 30 25 40 525 690 V 11 22 15 30 11 30 15 40 1 See Illustration 8 2 and Illustration 8 3 for top and bottom mounting holes Table 8...

Page 62: ...1 C option B 308 12 1 370 14 6 308 12 1 370 14 6 Width of mounting plate with 2 C options B 308 12 1 370 14 6 308 12 1 370 14 6 Distance between mounting holes b 272 10 7 334 13 1 270 10 6 330 13 Dept...

Page 63: ...2 Top and Bottom Mounting Holes See chapter 8 9 Power Ratings Weight and Dimensions a e f 130BA715 12 Illustration 8 3 Top and Bottom Mounting Holes B4 C3 and C4 Specifications Operating Guide MG33AT...

Page 64: ...rotection LCP Local control panel MCT Motion control tool ns Synchronous motor speed PM N Nominal motor power PELV Protective extra low voltage PCB Printed circuit board PM Motor Permanent magnet moto...

Page 65: ...90 Motor Thermal Protection 1 91 Motor External Fan 1 93 Thermistor Resource 1 94 ATEX ETR cur lim speed reduction 1 95 Thermistor Sensor Type 1 96 Thermistor Sensor Resource 1 97 Thermistor Threshol...

Page 66: ...nal X45 1 Output Timeout Preset 6 8 Analog Output 4 6 80 Terminal X45 3 Output 6 81 Terminal X45 3 Min Scale 6 82 Terminal X45 3 Max Scale 6 83 Terminal X45 3 Bus Control 6 84 Terminal X45 3 Output Ti...

Page 67: ...8 Production Settings 14 29 Service Code 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 14 31 Current Lim Ctrl Integration Time 14 32 Current Lim Ctrl Filter Time 14 35 Stall Protect...

Page 68: ...ty I 30 80 d axis Inductance Ld 30 81 Brake Resistor ohm 30 83 Speed PID Proportional Gain 30 84 Process PID Proportional Gain 30 9 Wifi LCP 30 90 SSID 30 91 Channel 30 92 Password 30 93 Security type...

Page 69: ...2 Low Ref Feedb Value 35 45 Term X48 2 High Ref Feedb Value 35 46 Term X48 2 Filter Time Constant 36 Programmable I O Option 36 0 I O Mode 36 03 Terminal X49 7 Mode 36 04 Terminal X49 9 Mode 36 05 Te...

Page 70: ...Power Limit kW 2 13 Brake Power Monitoring 2 15 Brake Check 2 16 AC brake Max Current 2 17 Over voltage Control 2 18 Brake Check Condition 2 19 Over voltage Gain 2 2 Mechanical Brake 2 20 Release Brak...

Page 71: ...eed PID Proportional Gain 7 03 Speed PID Integral Time 7 04 Speed PID Differentiation Time 7 05 Speed PID Diff Gain Limit 7 06 Speed PID Lowpass Filter Time 7 07 Speed PID Feedback Gear Ratio 7 08 Spe...

Page 72: ...ng Hours 15 02 kWh Counter 15 03 Power Up s 15 04 Over Temp s 15 05 Over Volt s 15 06 Reset kWh Counter 15 07 Reset Running Hours Counter 15 1 Data Log Settings 15 10 Logging Source 15 11 Logging Inte...

Page 73: ...emperature Unit 35 05 Term X48 10 Input Type 35 06 Temperature Sensor Alarm Function 35 1 Temp Input X48 4 35 14 Term X48 4 Filter Time Constant 35 15 Term X48 4 Temp Monitor 35 16 Term X48 4 Low Temp...

Page 74: ...communication 46 USB serial communication 46 Warning 29 Convention 62 Cooling 9 Cooling clearance 16 Current DC current 10 Input current 15 D DC link 23 DC output 10 V 46 Dimension 56 Discharge time...

Page 75: ...tor rotation 7 Warning 24 27 Mounting 9 16 N Nameplate 8 O Optional equipment 14 Output Analog output 46 Digital output 46 power wiring 16 Overcurrent protection 10 P PELV 20 Performance 47 Phase loss...

Page 76: ...ck 22 Troubleshooting Warnings and alarms 23 Type approvals 5 U Unintended start 6 22 V Vibration 8 Voltage imbalance 23 Voltage level 44 W Warnings List of 23 Warnings 22 Weight 56 Windmilling 7 Wire...

Page 77: ...Index Operating Guide MG33AT02 Danfoss A S 05 2018 All rights reserved 75...

Page 78: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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