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Danfoss MCA 123 POWERLINK, Operating Instructions Manual, Page: 2 / 53

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Danfoss MCA 123 POWERLINK Operating Instructions Manual Download Page 2

3.

A motor that has been stopped, can start if faults
occur in the electronics of the frequency
converter, or if a temporary overload, or a fault in
the supply mains, or the motor connection
ceases.

WARNING

ELECTRICAL HAZARD

Touching the electrical parts may be fatal - even after the
equipment has been disconnected from mains.

Safety

MCA 123 POWERLINK Operating Instructions

MG92C102 - VLT

®

 is a registered Danfoss trademark

Summary of Contents for MCA 123 POWERLINK

Page 1: ...firewall that does packet filtering and the environment has implemented restrictions on the software that can run inside the firewall All nodes are assumed to be trusted nodes Safety Note WARNING HIG...

Page 2: ...if a temporary overload or a fault in the supply mains or the motor connection ceases WARNING ELECTRICAL HAZARD Touching the electrical parts may be fatal even after the equipment has been disconnecte...

Page 3: ...T Parameters 10 3 3 Configure the POWERLINK Network 10 4 Configure the Master 11 4 1 Importing the XDD File 11 4 2 Setting Up the Master 11 5 How to Control the Frequency Converter 14 5 1 PDO Communic...

Page 4: ...ion 33 7 2 Parameter Group 12 Ethernet 37 7 3 POWERLINK Specific Parameter List 40 8 Application Examples 42 8 1 Example Process Data with PDO 23 42 8 2 Example Simple Control Word Reference Status Wo...

Page 5: ...missioning tools or communication to a non Danfoss node consult the appropriate manuals 1 1 5 Available Literature Available Literature for FC 301 FC 302 The VLT AutomationDrive Operating Instructions...

Page 6: ...ol Panel LED Light Emitting Diode LSB Least Significant Bit MAV Main Actual Value actual output MN Managing Node MSB Most Significant Bit MRV Main Reference Value N A Not applicable PC Personal Comput...

Page 7: ...ption adaptor frame 5 Push the fieldbus option adaptor frame for the FC Series into place 6 Replace the LCP and attach cable NOTE Do not strip and ground the Ethernet cable via the strain relief plate...

Page 8: ...o its unique part of the POWERLINK option LED label Description Status Error Module Status reflects the activity on the POWERLINK slave Link Collision Port 1 Link Collision Port 1 reflects the activit...

Page 9: ...MT_CS_PRE_OPERATIONAL_1 NMT_MS_PRE_OPERATIONAL_1 Green Double flash NMT_CS_PRE_OPERATIONAL_2 NMT_MS_PRE_OPERATIONAL_2 Green Triple flash NMT_CS_READY_TO_OPERATE NMT_MS_READY_TO_OPERATE Green Table 2 3...

Page 10: ...1 Do not connect any non POWERLINK device for example PC to any free port as this will cause malfunction of the complete POWERLINK network 2 In a line topology all frequency converters must be powered...

Page 11: ...MC precautions Additional EMC information is available in the VLT AutomationDrive Design Guide NOTE The correct handling of the shield of the motor cable is vital for the overall performance of the sy...

Page 12: ...Duplex and cannot be changed 3 2 Configure the Frequency Converter 3 2 1 VLT Parameters Pay particular attention to the following parameters when configuring the frequency converter with a fieldbus in...

Page 13: ...from other vendors consult their relevant manuals 1 In the Automation Studio select the menu Tools and Import Fieldbus Device 130BD136 10 Illustration 4 1 Automation Studio 2 Select the XDD file and...

Page 14: ...rd 1 Object 2692 fieldbus reference 1 Object 2643 status word Object 2645 main actual value 130BD141 10 Illustration 4 7 Select Parameters NOTE Make sure that maximum ten channels are selected in each...

Page 15: ...d enter the attributes directly 130BD144 10 Illustration 4 10 Variables Directly Declared This does insert the Danfoss FC 302 into the B R system and the frequency converter can now be controlled and...

Page 16: ...Pre Op No manual setting of PPO types in the frequency converter is required Selection 1 Standard telegram 1 is equivalent to PDO 23 Receive PDOs PLC Drive Transmit PDOs Drive PLC PCD 9 write PDO 23...

Page 17: ...limit the actual frequency converter output 4 19 Max Output Frequency limits the maximum output and can also influence the maximum speed of the motor For reference and MAV formats see Table 5 3 MRV MA...

Page 18: ...hat the profile selected is also the profile used in the PLC 5 4 Danfoss FC Control Profile 5 4 1 Control Word according to FC Profile CTW To select Danfoss FC protocol in the control word 8 10 Contro...

Page 19: ...ic 1 Bit 08 Jog Bit 08 0 no function Bit 08 1 3 19 Jog Speed RPM determines the output frequency Bit 09 Selection of ramp 1 2 Bit 09 0 ramp 1 is active 3 40 Ramp 1 Type to 3 47 Ramp 1 S ramp Ratio at...

Page 20: ...peration Bit 04 No error error no trip Bit 04 0 the frequency converter is not in fault mode Bit 04 1 there is a frequency converter error but no trip Bit 05 Not used Bit 05 is not used in the status...

Page 21: ...Definition of Control Bits Explanation of the control bits Bit 00 Switch OFF ON Bits 00 Switch OFF ON Bit 00 0 executes transition 2 6 or 8 Bit 00 1 executes transition 3 Bit 01 Disable Enable Voltag...

Page 22: ...st Operation enable Bit 03 No fault trip Bit 03 0 the frequency converter is not in a fault condition Bit 03 1 the frequency converter has tripped and needs a reset signal to run Bit 04 Voltage disabl...

Page 23: ...s reserved 8 10 Control Profile Option Function 0 FC profile 7 CANopen DSP 402 FC Profile is the default control profile for the frequency converter whereas CANopen DSP 402 is the CiA standardized con...

Page 24: ...not braked and the power section is switched off immediately the motor is free to rotate 10 Switched On Switched On Disable 0001 0000 0240 If the motor is not braked and the power section is switched...

Page 25: ...l word bit 01 1 Bit 04 1 control word bit 01 0 Bit 05 Quick stop Run Bit 05 0 control word bit 02 1 Bit 05 1 control word bit 02 0 Bit 06 Start enable Start disable Bit 06 0 state is not Switch on dis...

Page 26: ...D Identity object Identity 23h ro 1020 RECORD CFM_VerifyConfiguration_REC CFM_VerifyConfiguration_TYPE ro 1030 RECORD NMT_InterfaceGroup_0h_REC NMT_InterfaceGroup_0h_TYPE ro 1031 RECORD NMT_InterfaceG...

Page 27: ...he device Only bit 0 and bit 5 is supported The two bits is active high if a alarm is active in alarm word 1 or alarm word 2 Bit Meaning 0 Generic error 1 Current 2 Voltage 3 Temperature 4 Communicati...

Page 28: ...e manufacturer specific revision number sub index 3h consists of a major revision number and a minor revision number Index sub index Meaning 1018h 0 Number of entries 1018h 1 Vendor ID 1018h 2 Product...

Page 29: ...16h_REC 6 2 15 1600h PDO_RxCommParam_00h _AU64 This objects indices describe mapping of object contained in RPDO payload to object dictionary entries Index sub index Meaning 1600h 0 Number of sub inde...

Page 30: ...apped 3 Reserved 4 5 Offset Offset related to start of PDO payload Bit count 6 7 Length Length of the mapped object Bit count Table 6 18 Description of Octet Offset Table 6 19 shows MSB Bits 63 48 47...

Page 31: ...e 6 2 24 1F93h NMT_EPLNodeID_REC This object contains drives POWERLINK NodeID Index sub index Meaning 1F93h 0 Number of entries 1F93h 1 NodeID_U8 5 12 68 Cumulative Counters 1F93h 2 NodeIDByHW_BOOL DI...

Page 32: ...25DDh The XDD file only contains a subset of the frequency converters parameters This subset has the indexes that are required for setting up the PDO communication All parameters can be read or writt...

Page 33: ...bit these 16 bit are used for controlling the frequency converter for example start stop reset The control word is described in 5 5 DS 402 Control Profile 6 4 4 6041h Status Word This object contains...

Page 34: ...1049h 2 Delta time Table 6 35 6049h vl_velocity_deceleration 6 4 11 6060h Modes of Operation This index is used for selection the Danfoss FC profile MCO profile or the DS 402 profile The index links...

Page 35: ...rial communication has stopped The function selected in 8 04 Control Word 8 03 Control Word Timeout Time Range Function Timeout Functionis then carried out A valid control word triggers the time out c...

Page 36: ...gs appear in alarm 16 90 Alarm Word 9 53 Profibus Warning Word or warning 16 92 Warning Word Enabling diagnosis can cause increased bus traffic Not all fieldbus types support Diagnosis functions 8 08...

Page 37: ...oes high Otherwise it is low 72 Logic Rule 2 See parameter group 13 4 LC 4 Logic RulesLogic Rules If Logic Rule 2 is evaluated as 8 13 Configurable Status Word STW Option Function TRUE the output goes...

Page 38: ...Start command via a digital input 8 52 DC Brake Select Option Function 1 Bus Activates Start command via the serial communi cation port or fieldbus option 2 Logic AND Activates Start command via the f...

Page 39: ...ment set to DHCP or BOOTP In POWERLINK it is fixed to 255 255 255 0 12 03 Default Gateway Range Function 0 0 2147483647 Configure the IP default gateway of the option Read only if 12 00 IP Address Ass...

Page 40: ...tion 0 9 PCD read 0 9 Configuration of readable process data 12 23 Process Data Config Write Size Range Function 16 8 32 Sets the number of bits being sent from the frequency converter as process data...

Page 41: ...81 HTTP Server Option Function 0 Disabled 1 Enabled Enables the built in HTTP web server 12 82 SMTP Service Option Function 0 Disabled 1 Enabled Enables the SMTP e mail service on the option 12 89 Tra...

Page 42: ...5 255 255 0 Unsigned 32 12 03 Default Gateway 0 0 0 0 Unsigned 32 12 08 Host Name String 12 09 Physical Address 00 1B 08 00 00 00 Visible string 17 12 10 Link Status 0 No Link 0 1 Unsigned 8 12 11 Lin...

Page 43: ...e 16 92 Warning Word 0 0 FFFF 0 Uint32 Table 7 1 Specific Parameters Refer to the relevant Operating Instructions for a comprehensive parameter list Parameters MCA 123 POWERLINK Operating Instructions...

Page 44: ...D 3 is set up to monitor the state of an external sensor via the process signal digital input The sensor is connected to digital input 18 An external device is also controlled via control word bit 11...

Page 45: ...l Word Timeout Time 1 s 8 04 Control Word Timeout Function 2 Stop 8 10 Control Word Profile 0 FC Profile 8 50 Coasting Select 1 Bus 8 51 Quick Stop Select 1 Bus 8 52 DC Brake Select 1 Bus 8 53 Start S...

Page 46: ...Table 8 3 indicates the bits contained within the control word and how they are presented as process data in Standard Telegram 1 for this example Table 8 4 indicates which bit functions and which cor...

Page 47: ..._GS_INITIALISATION NMT_CS_NOT_ACTIVE NMT_MS_NOT_ACTIVE Green Device Operational Green Flickering NMT_CS_BASIC_ETHERNET Green Blinking NMT_CS_Stopped Green Single flash NMT_CS_PRE_OPERATIONAL_1 NMT_MS_...

Page 48: ...8Ch WHAT79188 5 Ready to Operate State NMT_CS_OPER ATIONAL Mapped to Object 1F8Ch WHAT79188 6 Operational State NMT_CS_STOP PED Mapped to Object 1F8Ch WHAT79188 7 Stopped State Value shall be read as...

Page 49: ...ing Select 8 51 Quick Stop Select and 8 52 DC Brake Select is as follows If 0 Digital input is selected the terminals control the Coast and DC Brake functions NOTE Coasting Quick Stop and DC brake fun...

Page 50: ...Select and 8 56 Preset Reference Select If 0 Digital input is selected the terminals control the set up and preset reference functions Terminal Bit 00 01 13 14 Function Msb Lsb Msb Lsb Preset ref Set...

Page 51: ...1 48 Brake check 28 00000002 49 Power card over temperature 29 00000004 50 Earth fault 14 00000008 51 Control card over temperature 65 00000010 52 Control word timeout 18 00000020 53 Over current 13 0...

Page 52: ...uration 00000040 in data exchange 00000080 not used 00000100 not used 00000200 not used 00000400 not used 00000800 MCL2 1 connected 00001000 MCL2 2 connected 00002000 MCL2 3 connected 00004000 data tr...

Page 53: ...ion iii 3 5 IP Settings 10 IP21 Type 1 3 L LED LED 4 Status 45 Literature 3 N Network 3 9 5 No Communication 46 Respose To Control Signals 47 O Overview 6 P Parameters iii 10 PDO Communication 14 Proc...

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