Daikin Rebel Applied DPSA Installation And Start-Up Manual Download Page 55

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Unit Wiring

www.DaikinApplied.com 55

IM 1287-4 • REBEL APPLIED ROOFTOP

Field Control Wiring

DANGER

LOCKOUT/TAGOUT all power sources prior to wiring or servicing the unit.

Electrical shock hazard that may cause severe injury or death. Connect only

low voltage NEC Class II circuits to the Error! Reference source not found.

Error! Reference source not found.. Reinstall and secure all protective front

panels when the wiring installation is complete.

Rebel Applied units are available with several control schemes

which may require low voltage field wiring. Use the Unit

Specific Electrical Schematics to determine which control

connections will be required for installation. Check unit specific

electrical documentation in the door of the control panel.

Figure

110

is a graphical representation of TB2 and

Table 12

shows

the possible field connections that can be made.

Figure 110: Graphical Representation of TB2

Table 12: Potential field Connections and Locations on TB2

Terminal Block Number

Description

Signal

200

Power

24V AC

201

Signal for Tennant Override

Contact Closure

202

Condensate Overflow Switch Contact 1

Contact Closure

203

Condensate Overflow Switch Contact 2 & feed into

SD2 E-stop series

Contact Closure

204

Feed from SD2 into E-Stop Series

Contact Closure

205

Field Provisions for E-Stop

Contact Closure

206

Field Provisions for E-Stop

Contact Closure

207E

Relative Humidity Sensor #1 (ZRH1)

4-20mA

208E

Humidity Sensor

4-20mA

208G

Relative Humidity Sensor #2 (ZRH2)

4-20mA

210

Space Temperature Sensor 1

Thermistor

210E

Space Temperature Sensor 2

thermistor

210G

Space Temperature Sensor 3

thermistor

212

Setpoint Adjustment, Wallstat

Signal

214

CO2 / Ext OA Reset

0-10V DC

215

Alarm Output

24VAC relay

216

Alarm Return

24VAC relay

217

Fan Operation

24VAC relay

220

Freezestat Sensor Terminal 1

Contact Closure

221

Freezestat Sensor Terminal 2

Contact Closure

231

Alarm Reset

Contact Closure

236

Controller Common

240

Local / Remote Status

relay output

240C

System Ready Output

relay output

242

Cooling system Interlock (From Field)

Contact Closure

246

Reheat Valve Cmd

0-10V DC

247

Cooling Capacity Input

0-10V DC

250

Cooling Actual Capacity Output

0-10V DC

267

SAF1 Capacity Cmd (From Field)

0-10V DC

275

EF Capacity Cmd (From Field)

0-10V DC

296A

Return Air SD Aux Contact

relay output

296B

Return Air SD Aux Contact

relay output

296C

Supply Air SD Aux Contact

relay output

296D

Supply Air SD Aux Contact

relay output

297

Passive Ventilation Input

Contact Closure

297A

Passive Ventilation Input

Contact Closure

2100

Smoke Purge - Purge

Contact Closure

2101

Smoke Purge - Pressurize

Contact Closure

2102

Smoke Purge - Vent

Contact Closure

2103

Smoke Purge - Shutdown

Contact Closure

Summary of Contents for Rebel Applied DPSA

Page 1: ...Installation and Start up Manual IM 1287 4 Group Applied Air Handling Part Number IM 1287 Date April 2022 Rebel Applied Packaged Rooftop Heating and Cooling Models DPSA 30 to 52 Tons R 410A Refrigerant ...

Page 2: ...n Block off Plate 49 Downstream Fan Block off Plate 49 Top Discharge 50 Side Discharge 50 Installing Building Static Pressure Sensor Taps 51 Installing Discharge Air Temperature Sensor 51 Unit Wiring 52 Field Power Wiring 52 Field Control Wiring 55 Field Output Signals 57 Unit Operation 58 Preparing Unit for Operation 58 Power up 58 Start Up Operating State 58 Recirculating Operating State 58 Fan ...

Page 3: ...er Wiring Diagrams 107 Daikin Tubular Gas Heater Series 111 Packaged Gas Heater Module 111 General Gas Furnace Information 112 Gas Furnace Sequence of Operation 112 Electric Furnace Sequence of Operation 115 Refrigeration Only Controls ROC 117 ROC Analog Staging 117 ROC SCR Gas Staging 121 Unit Location and Clearances 126 DPSA Gas Furnace Capacity Data 127 Ventilation and Flue Pipe Requirements 12...

Page 4: ...nd minimum CFM The furnace rating plate is included on the furnace this includes the burner model number Electric Heater Nameplate On units that include electric heat the cabinet electric heater nameplate is located next to the electric heater access door The electric heater rating plate is included on the electric heater this includes the electric heater model number Hazardous Information Message...

Page 5: ... Unit Typical D PS A 050 A 4 B S Daikin Rebel Packaged DX Cooling System PS Packaged DX Cooling AH Air Handler FS Permanent Split System Applied Unit Size B00 B cabinet no cooling coil B24 B cabinet 24 ft2 coil B29 B cabinet 29 ft2 coil B34 B cabinet 34 ft2 coil 031 31 ton 035 35 ton 040 40 ton 050 50 ton 052 52 ton Cooling Configuration 0 No cooling heat only C Chilled water coil S Standard effic...

Page 6: ...ening Bottom Discharge Air Opening Condensate Connection 1 5 NPT Outside Return Air Dampers Economizer Dampers Exhaust Hood Return Air Fan Filter Evaporator Coil Supply Air Fan Heat Section Natural Gas Oil Steam Hot Water Electric Main Control Panel Condenser Fan Condenser Coils Circuit 1 Condenser Coils Circuit 2 Low Voltage Control Panel Outdoor Air Hood ...

Page 7: ...ƚŝĨŝĞƐ DĂƐƚĞƌ ĨĂŶ ͲDdϯ ǁŝůů ĐŽŵŵƵŶŝĐĂƚĞ ǀŝĂ ŵŽĚďƵƐ ƚŽ ƚŚĞƐĞ ĨĂŶƐ Ϯ ŝĚĞŶƚŝĨŝĞƐ ƚŚĞ ůĂǀĞ ĨĂŶƐ ͲƚŚĞ ŵĂƐƚĞƌ ĨĂŶƐ ǁŝůů ĐŽŶƚƌŽů ƚŚĞŵ ǀŝĂ ϬͲϭϬs ƐŝŐŶĂů Žƌ ĞǆĂŵƉůĞ ŝŶ ƚŚĞ ϰǆϰ ĂƌƌĂǇ ĨĂŶ ϭ ǁŝůů ďĞ ĐŽŶƚƌŽůůĞĚ ďǇ ϭD ĂŶĚ Ϯ ǁŝůů ďĞ ĐŽŶƚƌŽůůĞĚ ďǇ ϮD ϯ ŚĂŶŐĞĚ ĨƌŽŵ ϰ ŵŽĚďƵƐ ĂĚĚƌĞƐƐĞƐ ƚŽ ϵ ĂĚĚƌĞƐƐĞƐ ŽŶ ϰ Ϯϵ ϮϬ ĂŶĚ ĐŚĂŶŐĞĚ ƚŚĞ ĨĂŶ ŝĚĞŶƚŝĨŝĐĂƚŝŽŶ ŽĨ ƚŚĞ ƐůĂǀĞ ĨĂŶƐ ĨƌŽŵ Θ ƚŽ ...

Page 8: ...www DaikinApplied com Introduction Refrigeration Piping This section presents the unit refrigeration piping diagrams for the various available configurations Figure 5 Schematic Standard Circuit Figure 6 Schematic Hot Gas Bypass Circuit ...

Page 9: ...Introduction www DaikinApplied com 9 IM 1287 4 REBEL APPLIED ROOFTOP Figure 7 Schematic MHGRH Circuit Figure 8 Schematic LSCRH Circuit 1 ...

Page 10: ...ww DaikinApplied com Introduction Figure 9 Schematic LSCRH Circuit 2 Figure 10 Low Ambient Circuit Schematic Low Ambient Configurations Speedtrol Variable speed fans down to 25F Speedtrol Variable speed fans Splitter solenoid down to 10F ...

Page 11: ...Introduction www DaikinApplied com 11 IM 1287 4 REBEL APPLIED ROOFTOP Figure 11 Variable Speed Cooling Circuit Diagram ...

Page 12: ...per Circuit are Provided Splitter Solenoid optional Comp 1 Comp 3 Comp 2 Comp 4 To DX Coil Filter Dryer replaceable core optional shown Ckt 1 Ckt 2 Liquid Line Sight Glass Suction Shut off Valve optional Hot gas Bypass Valves and Liquid Line solenoids not shown Optional Refrigerant Temperature and Pressure Transducers Unit with 4 fixed speed compressors shown ...

Page 13: ...Introduction www DaikinApplied com 13 IM 1287 4 REBEL APPLIED ROOFTOP Figure 13 Condenser and Compressor Piping Inverter Compressors Figure 14 Inverter Compressor Piping Detail ...

Page 14: ...IM 1287 4 REBEL APPLIED ROOFTOP 14 www DaikinApplied com Introduction VFD Inverter Box Figure 15 VFD Inverter Box Refrigerant Connections Front Figure 16 VFD Inverter Box Refrigerant Connections Back ...

Page 15: ...Introduction www DaikinApplied com 15 IM 1287 4 REBEL APPLIED ROOFTOP Figure 17 VFD Inverter Box Components ...

Page 16: ...very VFD Exhaust Fans Outdoor Temp and or humidity Return Temp And Or Humidity Sensors Supply Fans Condenser Fans Outside Air Damper Refrigerant Pressure Sensors Switches Furnace Low Voltage Control Box MT4 Leaving Coil Temperature Energy Wheel Control Box Hot Water Coil Valve Furnace Controller Discharge Air Temp DAT Service ports Energy Wheel Outdoor Air Pre Heater Exhaust Wheel Temperature Sens...

Page 17: ...ures These figures show a typical unit Specific unit configurations may differ Figure 19 Control Panel Locations Figure 20 Typical Main Control Panel Main Control Panel includes gas heat controls if applicable Low Voltage Control Panel Energy Wheel Electric Pre heater Control Panel if applicable Return Control Panel Electric Heat Control Panel if applicable ...

Page 18: ...IM 1287 4 REBEL APPLIED ROOFTOP 18 www DaikinApplied com Introduction Figure 21 Typical Low Voltage Control Panel Figure 22 Typical Return Control Panel with Prop Exhaust Fan VFD ...

Page 19: ...ntroduction www DaikinApplied com 19 IM 1287 4 REBEL APPLIED ROOFTOP Figure 23 Typical Return Control Panel without Prop Exhaust Fan VFD Figure 24 Typical Return Control Panel with Energy Recovery Wheel ...

Page 20: ...s are of particular concern clean it when received All units should be carefully inspected for damage when received Report all shipping damage to the carrier and file a claim In most cases equipment is shipped F O B factory and claims for freight damage should be filed by the consignee Before unloading the unit check the unit nameplate to make sure the voltage complies with the power supply availa...

Page 21: ...t be higher than the unit 2 The distance between the unit and the wall should be at least 96ʺ 2438 mm on all sides of the unit 3 The distance between any two units within the walls should be at least 120ʺ 3048 mm Do not locate outside air intakes near exhaust vents or other sources of contaminated air If the unit is installed where windy conditions are common install wind screens around the unit m...

Page 22: ...rhead obstructions above the air handler section where ground clearances noted in scenario A are applied i e if Figure 25 is applicable then Figure 27 shows allowable overhead canopy a There must be no overhead obstructions above the furnace flue or within 9ʺ 229 mm of the flue box b Overhead obstructions must be no less than 96ʺ 2438 mm above the top of the unit c There must be no overhead obstru...

Page 23: ...s must not support the total weight of the ductwork It is critical that the condensate drain side of the unit be no higher than the opposite side Assembly of a typical DPSA roof curb is shown in Figure 28 and Figure 29 Assembly of a typical DPSA plenum curb is shown in Figure 29 and can also have a full perimeter variation Figure 30 Curb Assembly instructions 1 Set curbing parts in accordance with...

Page 24: ...IM 1287 4 REBEL APPLIED ROOFTOP 24 www DaikinApplied com Installation Figure 29 B Standard Plenum Curb Assembly Figure 30 Full Perimeter Plenum Curb Assembly ...

Page 25: ... Views A B C D J K E L M 1 Unit Base 2 Curb Gasketing 3 2x4 Nailer Strip 4 Galvanized Curb 5 Cant Strip not furnished 6 Roofing Material not furnished 7 Rigid Insulation not furnished 8 Counterflashing not furnished 9 Flashing not furnished Detail A Detail B Note height of perimeter curb and condensing section support are not equal ...

Page 26: ...s but is not limited to any penetrations made for power and control wiring The following steps must be followed to maintain a rain proof seal for full condenser floor models 1 Remove patch plate in control box for power and control wire entrance Figure 33 Figure 33 Control Box Patch Plate Removal 2 Power and control wire entrance through full condenser floor panels can be made in the area highligh...

Page 27: ...in mm in mm B Cabinet Standard Discharge 4 03 102 4 24 75 628 6 1 5 38 1 70 5 1791 55 75 1416 Short Out of Air Stream 52 03 1322 Long Out of Air Stream 76 03 1931 NOTE Dimensions Q and R can be found in unit documentation submittal Figure 36 Plenum Curb Intermediate Steel Structure Member and Cross Section Details The base of the unit has structural steel between the floor of the unit and the curb...

Page 28: ...ce if necessary Protect the unit from overhead runoff from overhangs or other such structures Re caulk field assembled options such as external piping or vestibules per the installation instructions provided with the option Lifting Brackets Lifting brackets with 2ʺ 51 mm diameter holes are provided on the sides of the unit Cabling Dedicated Cables from each lift connection point to spreader bars a...

Page 29: ... from factory When lifting make sure all factory installed lifting lugs are used Figure 19 gives examples of typical 4 point and 6 point lifting configurations Unit must remain level during all lifts Also shown in Figure 40 lifting cable angle from vertical should never be greater than 30 Be aware that the center of gravity for each may not necessarily be in the geometric center of the unit Refer ...

Page 30: ...x2 hardware included Bolt nut and washer set for base rails x4 Parts for wire raceway Up to 7 tubes Up to 14 slip joints The cabinet modules must be reassembled on the roof curb in the proper order The return section should be set in place first followed by the center section if applicable and the condenser section last Figure 42 Figure 42 Potential Split Locations and Order of Assembly on Curb Th...

Page 31: ...sections on the curb It is critical that the unit base is co planar down the air tunnel The squareness of the unit air tunnel helps guarantee that the panels seal properly and keep out rain and prevent unit air leakage 5 Bring the unit bases together by pulling lifting lugs together until the base rails touch It is acceptable to use a come along type cable puller attached to the lifting lug eyelet...

Page 32: ...ide from the top down Use proper ladder techniques to reach and secure these fasteners There will be 14 fasteners in the air tunnel pointed up All of the holes should be used Figure 51 Install Roof Panels 10 Add rain covers Figure 52 by liberally applying caulk Figure 51 to prevent leaks from rain or moisture Tip hemmed lip in under previous rain cover Figure 53 Figure 52 Install Rain Covers Figur...

Page 33: ...it modules This wiring needs to be routed per the wiring diagram to ensure the proper operation of the unit Figure 55 Figure 55 Terminal Box Prior to Assembly 13 Install the low voltage raceway Figure 56 by pealing back the plate and fastening in place by aligning the center hole with the hole in the deck and the connection of the high voltage box by fastening the two screws in the back Figure 56 ...

Page 34: ...cted attach the low voltage cover Figure 61 with the plastic clips through the holes on the front edge Figure 61 Low Voltage Cover 19 Attach the high voltage cover Figure 62 Figure 62 High Voltage Cover 20 Make refrigeration connections IMPORTANT If the indoor coil is within 18 of the Shipping Split remove Expansion Valve Bulbs before brazing the suction lines to prevent heat damage to the bulb Th...

Page 35: ...harness from brazing heat which can cause severe equipment damage 21 Install the UHMW tape on the door frame Figure 65 and Figure 66 Attach the tape to the galvanized steel frame The vertical should be installed first The horizontal should be installed second overlapping the vertical strips that were previously installed Figure 67 Figure 65 UHMW Tape Application Figure 66 Tape Location Figure 67 T...

Page 36: ...ion For proper drainage level the unit and drain pan side to side and install a P trap Units may have positive or negative pressure sections Use traps in both cases with extra care given to negative pressure sections In Figure 70 P is the static pressure at the drain pan in inches W C As a conservative measure to prevent the cabinet static pressure from blowing or drawing the water out of the trap...

Page 37: ...d Hot water coils are provided without valves as a standard unit requiring field installation of valves and piping As an option the hot water coil is supplied with either a two way or three way valve and actuator motor from the factory Refer to the submittal drawings to determine unit configuration The submittal drawing will also have information about the line size connections NOTE Factory instal...

Page 38: ...com Installation Figure 71 Hot Water Heat Section Shown with Factory Valve and Piping no Bypass NOTE Horizontal Supply and Return will be through the fixed panel in line with the pipe connections Figure 72 IFB Hot Water Supply Return Supply Return Return ...

Page 39: ...e unit configuration The submittal drawing will also have information about the line size connections The steam heat coil is pitched at 1 8ʺ 3 mm per foot 305 mm to provide positive condensate removal Refer to the certified drawings for the recommended piping entrance locations All piping penetrations must be sealed to prevent air and water leakage NOTE The valve actuator spring returns to a stem ...

Page 40: ...IM 1287 4 REBEL APPLIED ROOFTOP 40 www DaikinApplied com Installation Figure 75 Steam Heat Section Valve and Factory Piping Supply Return ...

Page 41: ...ap Recommendations 1 Size traps in accordance with manufacturers recommendations Be certain that the required pressure differential will always be available Do not undersize 2 Float and thermostatic or bucket traps are recommended for low pressure steam Use bucket traps on systems with ON OFF control only 3 Locate traps at least 12ʺ 305 mm below the coil return connection 4 Always install strainer...

Page 42: ...es will lock up if they are closed so far the seal goes over center Intake Hood Damper 0 to 100 outside air Units requiring 100 outside air are provided with a rain hood and dampers that can be controlled by a single actuator The actuator provides two position control for opening the dampers fully during unit operation and closing the dampers during the off cycle No unit mounted exhaust dampers ar...

Page 43: ...igure below the unit is shipped with the hood assembly folded in To begin set up remove and retain two shipping screws holding the hood pieces in place Figure 78 Exhaust Hood Folded In 2 Fold top of hood up 3 Fold left side and right side out and put screws provided with unit into corresponding holes to lock in position of left side and top of the hood as shown in Figure 79 reinstall 2 shipping sc...

Page 44: ...gh the pre drilled holes around the outside perimeter of the frames Frames should be sufficiently caulked and sealed to prevent any air bypass or leakage Required tools for filter installation T handle Hexkey size 5 32 Framing Components Required AAF HEPA Holding Frames P N 910111491 910111674 Leg Extensions 4 per frame A P N 910111494 Latches 4 per frame P N 910111493 B without prefilters P N 910...

Page 45: ...resting inside of the holding frame When installing the filters into a frame bank of multiple frames install the lower filters first so that the upper filters can rest on the lower filters Figure 86 Figure 86 Filter Placed Inside of Frame STEP 3 Place a latch so that it overlaps the leg extension as shown in Figure 87 Align the latches cap screw with the threaded coupling on the end of the leg ext...

Page 46: ...e of the Frame AAF HEPA Filters with Prefilters Follow previous steps 1 2 then continue straight to step 5 STEP 5 The prefilter holding frame should be placed directly in front of the HEPA filter as shown in Figure 91 Figure 91 Positioning of the Prefilter Frame STEP 6 Place a latch so that the 2 tabs of the latch overlap the prefilter frame on each side of the corner Slide the latch inside of the...

Page 47: ...ners have been tightened the HEPA filter should now be properly seated and sealed Figure 95 Repeat the process with all remaining filters working from the bottom to the top Figure 95 Properly Installed HEPA Filter STEP 8 To complete the installation add the appropriate prefilter latches to the prefilter holding frame Figure 96 Once latches are installed place the prefilter in the frame secure with...

Page 48: ...ing or installing the DSP1 or DSP2 tap may cause unsatisfactory operation of the building VAV system Consider the following pressure tap location and installation recommendations The installation must comply with all applicable local code requirements 1 Install a tee fitting with a leak tight removable cap in each tube near the sensor fitting This facilitates connecting a manometer or pressure gau...

Page 49: ...o cover the inlet of the fan opening The failed fan can be left in place for storage until a replacement fan can be installed Figure 101 shows the proper installation of the upstream fan block off plate Figure 101 Installing Upstream Block off Plate Downstream Fan Block off Plate Downstream fan block off plates are an option that requires removing the failed fan This block off plate comes in two p...

Page 50: ...harge Opening Side Discharge On units that are in the side discharge configuration The same rules as top discharge for unit leakage apply It is the installer s responsibility to ensure there can be no leakage at or around the duct collar or the applied ductwork Additional support must be given to ductwork to avoid the deformation of the duct collar and damage to the unit Figure 105 below shows the...

Page 51: ...between the building pressure tap and the Building Static Pressure sensor HI tap The tubing should be routed between the curb and the supply duct entering into the Main Control Panel through the Panel Entrance Plate See Figure 99 on page 48 for the recommended route for field installed tubing to the BSP 6 Locate the reference pressure LO tap in the area surrounding the controlled space Improperly ...

Page 52: ...le point power connection options and their function Table 8 Multiple Point Power Connection Options Power Sources Disconnect Designation Load Location 2 DS2 Supply and return fan motors plus controls Main control panel DS1 Balance of unit Main control panel 2 Field Connect Electric heat Electric heat control panel DS1 Balance of unit Main control panel 3 Field Connect Electric heat Electric heat ...

Page 53: ...late Phase voltage imbalance must not exceed 2 Calculate the average voltage of the three legs The leg with voltage deviating the farthest from the average value must not be more than 2 away Contact the local power company for correction of improper voltage or phase imbalance The unit has an option to come with a GFCI service outlet pre installed in order to satisfy the code requirements of NEC 21...

Page 54: ...IM 1287 4 REBEL APPLIED ROOFTOP 54 www DaikinApplied com Unit Wiring Figure 108 Typical Field Power Entrance Panel Entrance Plate Figure 109 Field Wired GFCI Power ...

Page 55: ...Stop Series Contact Closure 205 Field Provisions for E Stop Contact Closure 206 Field Provisions for E Stop Contact Closure 207E Relative Humidity Sensor 1 ZRH1 4 20mA 208E Humidity Sensor 4 20mA 208G Relative Humidity Sensor 2 ZRH2 4 20mA 210 Space Temperature Sensor 1 Thermistor 210E Space Temperature Sensor 2 thermistor 210G Space Temperature Sensor 3 thermistor 212 Setpoint Adjustment Wallstat...

Page 56: ... wiring is not in accordance with these standards If a single conduit containing 24V and 115V wiring is run above the roofline between units consider the 24V wiring within as an NEC Class I wiring system Figure 111 Wiring Raceway Air Handler Sections Figure 112 Wiring Connections Control Box located in Condenser Section Shown without Doors or Panels Wiring raceway remove cover for access to harnes...

Page 57: ... must be installed in order to interface these outputs with a system external to the unit When the respective signal is active the signal terminal will be energized with 24VAC The coil of the field supplied 24VAC relay must be wired between the signal terminal and the common terminal These would be terminals TBLV2 215 and TBLV2 217 in the case of the Alarm Output and terminals TBLV2 216 and TBLV2 ...

Page 58: ...ion will transition directly from the Start up operating state into the Fan Only operating state Once entering the Fan Only state of operation the unit will then based on sensor inputs transition into any of the 4 remaining states of operation heating cooling economizer or minimum discharge air heating Min DA Fan Operation Within 120 seconds after the fans start the controller expects to get feedb...

Page 59: ...it 1 energize before energizing any compressors in lag circuit 2 Phase Voltage Monitor The phase voltage monitor protects against high voltage phase imbalance and phase loss single phasing when any one of three line voltages drops to 74 or less of setting This device also protects against phase reversal when improper phase sequence is applied to equipment and low voltage brownout when all three li...

Page 60: ...nt In conjunction with dehumidification MHGRH is used to raise the temperature of the cooled air to a desirable value without auxiliary heat MHGRH is comprised of a parallel coil arrangement with both the condenser and reheat coils of the micro channel type three way modulating reheat valve and dual check valves MHGRH components will always be installed in circuit 1 During Dehumidification control...

Page 61: ...ontrolling the temperature of air leaving the unit This combination option is done with two separate reheat coils located downstream of the dx coil in the air handling portion of the unit Operation is similar to MHGRH where compressor staging is based on leaving dx temperature and MLSRCH is modulated to achieve and maintain the DAT setpoint If MLSCRH is at maximum signal and unable to achieve DAT ...

Page 62: ... OD 1 2 NPT 12 Uninsulated Pressureized SKD 1 1 2 NPT 1 2 NPT 14 Insulated Atmospheric 5 OD 1 2 NPT 14 Insulated Pressureized SKD 1 1 2 NPT 1 2 NPT 14 Uninsulated Atmospheric 5 OD 1 2 NPT 14 Uninsulated Pressureized SKD 1 1 2 NPT 1 2 NPT Figure 118 shows proper installation of supply line connections Figure 118 Humidifier Supply Line Installation Follow the below general installation rules in orde...

Page 63: ...n the line Troubleshooting Problem Causes Corrective Actions Multi Steam discharges water inside the duct or AHU Steam supply line is not insulated Steam supply line is not properly drained or sloped The Multi Steam condensate drain is blocked or drain line is not properly sloped The Multi Steam is not properly pitched Steam or condensate is leaking from the gasket on the Multi Steam collapsible I...

Page 64: ...ire dampers or control failure The DHL control is factory set to open when the discharge plenum pressure rises to 5 0ʺ wc If the DHL switch opens digital input DI5 on the Main Control Board de energizes The MicroTech 4 controller then shuts down the unit and enters the Off Alarm state The alarm must be manually cleared before the unit can start again Refer to the operation manual supplied with you...

Page 65: ... this option is employed ultraviolet C light bathes the moist surfaces on the coil and drain pan killing most microorganisms that can grow there Typically ultraviolet lights are installed on the leaving side of the cooling coils in the unit Each light module is mounted on a vertical rail and is removable for convenient bulb replacement UV Light Power Disconnect switches one per door are factory in...

Page 66: ... Hazardous voltage may cause serious injury death and property damage Disconnect electric power before servicing equipment More than one disconnect may be required to de energize the unit Disconnect all electric power to the unit when servicing control panel components Unless power is disconnected to the unit the components remain energized Always inspect units for multiple disconnects to ensure a...

Page 67: ...he DHL safety if included is opening at a pressure compatible with duct working pressure limits NOTE Supply and return or exhaust fans should be adjusted for proper airflow during air balancing See Air Balancing on page 58 OA Damper Start up 1 Check whether the outdoor air is suitable for free cooling by displaying the keypad menu Main Menu Manual Control OA Damper Position 30 a Verify that the OA...

Page 68: ...dampers should maintain their minimum position Look at menu ViewStatus Economizer Min OA Pos Change this entry to another value Verify that the dampers move to the new minimum position setpoint 5 If the unit is equipped with comparative enthalpy sensors no adjustment is necessary MicroTech 4 compares the energy required to cool and dehumidify the outside air vs the return air and decides which is ...

Page 69: ... liquid line solenoid and the compressor should start a Verify that there is a call for cooling by checking the keypad menu Quick Menu Unit State This should be in Cooling b Check the keypad to ensure the compressors have been enabled Main Menu ViewStatus Unit Status Settings Clg Status The compressors will only run if this reads Enabled 6 Verify that compressor 1 starts If the compressor motor hu...

Page 70: ...Hot Water and Steam Heat The Hot Water or Steam valve actuator should open the valve The hot water or steam valve is open when the valve stem is up If the unit loses power the spring in the actuator should drive the valve wide open Electric and Gas heat Electric and gas heaters are addressed later in this manual Air Balancing DANGER Moving Machinery hazard Moving components such as fans dampers en...

Page 71: ...rs as required in keypad menu Main Menu Commission Unit RF EF Setup RAF DSP Spt Based application and unit configuration NOTE This configuration is only available with a modulating Exhaust air Damper d Main Menu Commission Unit RF EF Setup RF EF Ctrl OAD then set the fan tracking parameters as required in keypad menu Main Menu Commission Unit RF EF Setup ExhOn OA Pos ExhMax OAPos e For details on ...

Page 72: ... new page An arrow is displayed to the far right of the line to indicate it is a jump line and the entire line is highlighted when the cursor is on that line The keypad display Information is organized into five main menus or menus groups Alarm Lists Menu System Summary Menu Standard Menus Extended Menus and Advance Menus NOTE Only menus and items that are applicable to the specific unit configura...

Page 73: ...rsor moves to the next line down on the page When the wheel is turned counter clockwise the cursor moves to the previous line up on the page The faster the wheel is turned the faster the cursor moves When the Back Button is pressed the display reverts back to the previously displayed page If the Back button is repeated pressed the display continues to revert one page back along the current navigat...

Page 74: ...ly Factory installed smoke detectors have similar wiring and the control sequence is as follows When smoke is detected by either sensor the normally closed sensor contacts open This removes power from binary input on the main control board The MicroTech 4 controller responds by shutting down the unit The controller is placed in the Alarm Off state and cannot be restarted until the alarm is manuall...

Page 75: ...ts with MicroTech 4 control that have hot water chilled water or steam heating coils The sensing element is located on the downstream side of the heating coil in the heating section of the unit If the freezestat detects a freezing condition and closes the MicroTech 4 controller takes different actions depending on whether the fans are ON or OFF The freezestat is an auto reset type of control howev...

Page 76: ...are monitored Features Can be wired up to 700 meters from units for flexibility in placing each remote user interface within your building Unit and remote user interfaces are both active Figure 129 Remote User Interface Figure 130 Process Bus Wiring Connections Figure 131 Specifications and Connections Daisy chain up to 8 unitsto a single remote interface Cover Removal through the wall wiring conn...

Page 77: ...nsors These sensors can drive cooling and heating based on the highest lowest or average space sensor reading A Combo sensor version provides Temperature and humidity NOTE Only one sensor can drive the Setpoint adjustment Figure 132 Daikin Space Sensor Communicating Network Space Sensors The MicroTech 4 unit controller can be connected to a Network of the 3 space sensors as either a temperature se...

Page 78: ...ssword About This Unit SO_Item 123456_12345 Unit SN FBOU123456789 App Version 2506018xxx Cf1 15 xxxxxxxxxxxxxxxx Cf6 29 xxxxxxxxxxxxxxxx Main BSP X XX LON BSP X XX LON App Ver X XX BACnet BSP X XX HMI GUID xxxxxxxx xxxx xxxx xxxx xxxxxxxxxxxx OBH GUID xxxxxxxx xxxx xxxx xxxx xxxxxxxxxxxx Quick Menu Unit State _____________ Min DAT Limit 55 0 F Unit Status ____________ Unocc Clg Spt 85 0 F MWU Stat...

Page 79: ...d 0 ERBP Dmpr Cl Off FCmp1 Off ERBP Dmpr Op Off FCmp2 Off SCR Preheat 0 FCmp3 Off Alm Output Off FCmp4 Off Aux Output Off FCmp5 Off FCmp6 Off Trending Set Up Apply Chgs No Sample Time 60s TrendOnOff On Enable Trend1 Yes Enable Trend2 No Enable Trend3 No Enable Trend4 No EnaFreeTrend No AutoExpTime 1440 min Export Data No Clear Trend Done TrendFull Wrap Unit Maintenance Operating Hours Air Filters ...

Page 80: ...city XXX SAF Capacity XXX RF EF Capacity XXX OAD Position XXX Rel Hum1 XXX Rel Hum2 XXX Net Emrg Ovrd Normal Net App Mode Auto Temperatures Control Temp XXX F Disch Air XXX F Return Air XXX F EffSpace T XXX F Space Temp 1 XXX F Space Temp 2 XXX F Space Temp 3 XXX F OA Temp XXX F EF LC Temp XXX F ER LWT XXX F ER EWT XXX F DRT1 XXX F DRT2 XXX F SRT1 XXX F SRT2 XXX F VCmp1 Temp XXX F VCmp2 Temp XXX F...

Page 81: ...l 4 MMMDD YY MMDD YY Hol 5 MMMDD YY MMDD YY Hol 6 MMMDD YY MMDD YY Hol 7 MMMDD YY MMDD YY Hol 8 MMMDD YY MMDD YY Hol 9 MMMDD YY MMDD YY Hol 10 MMMDD YY MMDD YY One Event Schedule Beg MMMDD YY HH MM End MMMDD YY HH MM Optimal Start Enable No Htg Rate 0 4 F min Htg OAT 35 0 F Des Htg OAT 0 0 F Clg Rate 0 4 F mi Clg OAT 85 0 F Des Clg OAT 95 0 F Daylight Savings DLS Strt Month Mar DLS Strt Week 2ndWe...

Page 82: ...TDB 2 0 F DXBPLCTSptReset None DXBPMinLCTSpt 45 0 F DXBPMinLCTSpt 0 DXBPMaxLCTSpt 52 0 F DXBPMaxLCTSpt 100 SAF Set Up SAF Ctrl CAV Speed Control Rem SAF Cap 33 DSP Control SAF DuctPress X Xin SAF DSP Spt 1 0in SAF DSP DB 0 1in 1 Zone VAV Control Control Temp XXX F Occ Clg Spt 72 0 F Occ Htg Spt 68 0 F Occ Clg DB 2 0 F Occ Hlg DB 2 0 F CO2 Control Min SAF PPM 800ppm Max SAF PPM 1100ppm Min PPM Cap ...

Page 83: ...GDiagCode ____ ModGState ____ ModGDiagCode ____ ModGErrCode ____ F BP Method OpenVlv F BP ChgOvrT 37 F Humidity Sensor Set Up Hum Sensor 1 SpaceH1 Hum Sensor 2 OAH SpcHumSensType VDC SpcHum MinSig 0 0V SpcHum MaxSig 10 0V SpaceRel Hum 1 __________ SpaceDwpnt1 ____________ SpaceRel Hum2 __________ SpaceDwpnt2 ____________ RARelHum ______________ RADewpoint _____________ OARelHum ______________ OADe...

Page 84: ...items Wear appropriate PPE such as eye protection gloves protective clothing foot wear etc to prevent personal injury severe personal injury or death CAUTION Sharp edges are inherent to sheet metal parts screws clips and similar items May cause personal injury Exercise caution when servicing equipment DANGER LOCKOUT TAGOUT all power sources prior to servicing the unit Hazardous voltage may cause s...

Page 85: ...43B 143A 141A TBLV1 24V A TBLV1 N24 A 120V 120COM 24 24COM 24V 120V XF2A TBLV1 120V TBLV1 N120 TBLV1 N24 A VA 75 143C 141C 120V 120COM 24 24COM 24V 120V XF2B 141D 143D TBLV4 N24 B TBLV1 N120 TBLV4 24V B TBLB1 120V TBLV4 N24 B VA 75 146B 148B 148A 146A TBLV4 24V C TBLV4 N24 C TBLV1 120V TBLV1 N120 120V 24 120COM 24COM XF2C 120V 24V VA 75 H1 H3 H2 H4 X1 X2 120V 460 XF1 VA 2000 4 WIRE FOR CW PHASE MO...

Page 86: ...1A L2A T2A L3A T3A 202F 203F 204F 205F CMP2 CMP2 MMP T1 T2 T3 GND 19 1 RLA 202C 203C 204C L1A T1A T2A L2A T3A L3A 202A 203A 204A T2 T1 T3 GND MTR 205C L1 L2 L3 T1 T2 T3 PB1 L1 L2 L3 CMP1 M CMP1 MMP GND CMP1 19 1 RLA VOLTS 460 MTR CMP3 207C 208C 209C 210C CMP3 BB L1 L2 L3 CMP3 BB L1A T1A L2A T2A L3A T3A T1 L1 L2 T2 L3 T3 CMP3 M GND CMP3 MMP T1 T2 T3 GND 19 1 RLA 234F 235F 236F PB1 T1 T2 T3 MTR 237F...

Page 87: ...67 DRAWN BY CHECK BY ACCESSED PAGE DESC DATE DATE SHEET LOC GO OF DRW Power PANEL 3 10 CP_GROUP ACCESS_DATE DRAWN_DATE REV D BY REV DESCRIPTION DATE DATE CHECK BY R01 REVISION WorstCase001 MT DEV 01 011 12 12 2019 302C 303C 304C BBSF SF1 MMP 302A 303A 304A 2 1 3 4 MTR GND 305C PB2 T1 T2 T3 L1A T1A T2A L2A L3A T3A SF1 6 8 FLA VOLTS 460 BBSF SF3 MMP 307D 308D 309D MTR GND 310D 2 1 3 4 L1A T1A T2A L2...

Page 88: ...ECK BY ACCESSED PAGE DESC DATE DATE SHEET LOC GO OF DRW Power PANEL 4 10 CP_GROUP ACCESS_DATE DRAWN_DATE REV D BY REV DESCRIPTION DATE DATE CHECK BY R01 REVISION WorstCase001 MT DEV 01 011 12 12 2019 402D 403D 404D EF1 MMP 402A 403A 404A MTR 405D PB2 T1 T2 T3 GND 2 1 3 4 EF1 L1A T1A T2A L2A L3A T3A 7 8 FLA VOLTS 460 405A GND LUG HV PANEL GND LUG RE PANEL BBRE 402F 403F 404F BBRE EF2 MMP MTR 405F G...

Page 89: ...OA RESET 548A 297 TBLV2 297A TBLV2 TBLV4 24V B 548B PASSIVE VENTILATION INPUT 1 2 N24 A 566G TBLV1 N24 A R ISO RISO 540A ISOLATION DAMPER OPEN 24V A TBLV1 DAMP TBLV1 DAMP2 TBLV1 542A 11 14 566F A2 A1 RHV1 WHT BLK RED GRN 538C TBLV4 M 202 TBLV2 205 TBLV2 MJ 203 TBLV2 204 TBLV2 206 TBLV2 FOR FIELD INTERLOCKS REMOVE JUMPER AND CONNECT CONTACTS HERE EMERGENCY OFF CIRCUIT 536B 536A RTN SD 6 16 N24 566D...

Page 90: ...4 X1 M M 5V 24V X8 X7 X5 M X6 DI1 R1 DO5 C5 6 DO6 M 207E TBLV2 608B X2 X2 N120 TBLV1 622D SHD ZNT2 ZONE 2 TEMPERATURE 624C TBLV2 210E TBLV2 236 SHD ZNT3 ZONE 3 TEMPERATURE 626C TBLV2 210G TBLV2 236 FINAL FILTER PRESSURE TRANSDUCER PTFF 1 3 1 3 TBLV2 207E 616B 617B 120V TBLV1 621D 620B 621B 1 2 3 4 5 6 7 8 OFF OFF OFF OFF OFF OFF OFF 1 2 3 4 5 SW1 OFF B W G R S S 24V 24V 620A 621A 622A 623A LRHV1 R...

Page 91: ... 24V X8 X7 X5 M X6 DI1 R1 DO5 C5 6 DO6 HP1 TBLV3 M 703D 709D TBLV1 TBLV1 HP1 715D TBLV1 LP1 1 2 TBLV3 M TBLV3 C1 5V 711C A1 A2 N120 TBLV1 722D 708C 740G CMP1 M NUT LEVER 14 13 CMP3 M 746A 746B G CCH3 742C 742A 22 21 CMP3 M 120V TBHV 120V TBHV A2 CMP3 M NUT LEVER 707D N120 TBHV 707E HP1 706D TBLV A1 A2 CMP3 M 742G LLSV1 TBHV NUT LEVER TBLV1 N120 CSV1 1 2 713D 713E CONDENSER SPLITTER VALVE 1 DISCHAR...

Page 92: ...4 DO4 X1 M X2 M 5V 24V X8 X7 X5 M X6 DI1 R1 DO5 C5 6 DO6 HP2 TBLV3 M 803D 809D TBLV1 TBLV1 HP2 815D TBLV1 LP2 1 2 TBLV3 C2 5V CMP2 M A1 A2 N120 TBLV1 822D 808C 840G LEVER NUT 14 13 CMP4 M 846A 846B G CCH4 842C 842A 22 21 CMP4 M 120V TBHV 120V TBHV A2 CMP4 M NUT WIRE 807D N120 TBHV 807E HP2 806D TBLV1 A1 A2 CMP4 M 842G LLSV2 TBHV NUT WIRE TBLV1 N120 CSV2 1 2 813D 813E CONDENSER SPLITTER VALVE 2 DIS...

Page 93: ... HUMIDITY SEE LINE 926 RETURN AIR TEMP SEE LINE 908 RATRH 909B 908B 927B 926B OAFM L2 L1 1 COM TBRE 24V E TBRE N24 E EBTRON FLOW TRANSMITTER PROBE 902C 901C 901A 902A RETURN AIR DAMPER 8 2 1 RD BK SHD WH TBRE N24 E TBRE 24V E 3 2 1 3 2 1 RAD 919B 918B 917B OUTDOOR AIR DAMPER 8 1 2 WH BK SHD RD TBRE 24V E TBRE N24 E 3 1 2 3 1 2 OAD 916B 915B 914B PREHEAT SCR CONTROL EHEAT2 953B 952B 2 1 2 1 TBRE 24...

Page 94: ... 1015C 1016C 3 4 EXP LV OUT EXP LV OUT 2 EXP RE IN 1 EXP RE IN BK WHT 4 EXP RE IN 3 EXP RE IN 2 EXP RE IN 1 EXP RE IN 1019A 1020A TBRE 24V TBRE GND EXP I 24V GND B A B A 24V GND 1 OFF SW1 2 ON 3 OFF 4 OFF 6 5 ON DIRECT CONNECTION DIRECT CONNECTION EXP A 24V GND B A B A 24V GND 1 OFF SW1 2 OFF 3 OFF 4 OFF 6 5 ON 1007C 1008C 1009C 1010C 1 2 3 4 EXP A OUT EXP A OUT EXP A OUT EXP A OUT 4 EXP C IN 3 EX...

Page 95: ...1141 1142 1143 1144 1145 1146 1147 1148 1149 1150 1151 1152 1153 1154 1155 1156 1157 1158 1159 1160 1161 1162 1163 1164 1165 1166 1167 DRAWN BY CHECK BY ACCESSED PAGE DESC DATE DATE SHEET LOC GO OF DRW Control N A N A PANEL REV D BY REV DESCRIPTION DATE DATE CHECK BY R01 REVISION WorstCase001 MT DEV 01 011 12 12 2019 SF1 DI2 GND 1 2 24 21 RSP3A 1102A 1103A 1102B 1103B SF2 1 2 1 2 DI2 GND 1102C 110...

Page 96: ...1 1252 1253 1254 1255 1256 1257 1258 1259 1260 1261 1262 1263 1264 1265 1266 1267 DRAWN BY CHECK BY ACCESSED PAGE DESC DATE DATE SHEET LOC GO OF DRW Control N A N A PANEL REV D BY REV DESCRIPTION DATE DATE CHECK BY R01 REVISION WorstCase001 MT DEV 01 011 12 12 2019 CONTROL BOARD 1287 REF1 B1 A1 120 N AI W1 W2 IDF1 SEE PAGE 6 GND R R DIGITAL CONTROLS PLUG J3 AI FURNACE 15 PIN PLUG 12 12 PIN PLUG 8 ...

Page 97: ...g air face of the coil and can be removed by brushing Check each circuit s refrigerant sightglass when the circuit is operating under steady state full load conditions The sightglass should then be full and clear If it is not check for refrigerant leaks NOTE A partially full sight glass is not uncommon at part load conditions Check for proper superheat Check for proper subcooling Check for blockag...

Page 98: ...o make sure they stop in a different position 3 Depending on local climatic conditions condensate may collect on components inside the unit To prevent surface rust and discoloration spray all bare metal parts with a rust preventive compound and consider adding a desiccant inside of the cabinet and control panel Pay close attention to fan shafts bearings and bearing supports Cabinet Sections Once a...

Page 99: ...ment Minneapolis 1 Contact the Daikin Parts Department for compressor availability 2 Send the Daikin Parts Department a completed parts order form 3 The Parts Department will process the order and the compressors will be shipped from our Dayton OH warehouse via ground transportation If next day air is required you will need to indicate this on the parts order form and a freight charge will be bill...

Page 100: ...ating control The DPSA electric heaters are available with stage or modulating heat output The heaters are designed for outdoor non residential installations only If unit is equipped with energy recovery wheel ERW the 43rd digit in the DPSA rooftop model number will be used to define the ERW pre heater Example DPSA C would be a 10kW electric heater with SCR The DPSA ERW electric heaters are only a...

Page 101: ...0 2 1 3 240 159 383 2 2 480 159 239 192 288 2 2 600 149 249 144 240 2 2 Figure 151 Backup Manual Switch Location NOTE It is not recommended to use the auxiliary electric heat as a reheat source for space control Table 16 ERW Electric Heat Switch Identification Voltage KW Amps High Temperature Limit Primary Switch Qty High Temperature Limit Backup Switch Qty 208 10 45 28 124 3 2 240 10 55 25 138 3 ...

Page 102: ...ontrol value via MicroTech 4 and observe discharge air temperature is responding as expected Automatic Mode 1 Turn power ON to the cabinet and electric preheat 2 Set MicroTech 4 to desired control parameters Operation To operate electric heater make sure all associated control equipment is on energize main supply disconnect and set controlling thermostat above ambient temperature This heater is eq...

Page 103: ...he elements and connecting a reliable ohmmeter to the element terminals Element resistance R should be R E2 1 06xW 5 Where E voltage across element W Number of kW x 1000 Number of elements Low line voltage Check nameplate voltage is equal to line voltage Cycling on automatic thermal cutout Check for obstructions to airflow through the heater Outdoor Air Damper Open Mist Eliminators Clean Filters C...

Page 104: ...er is a microcomputer based stage controller designed to provide low cost precise control for multi stage applications Common applications are HVAC duct heaters industrial process air heaters and circulation heaters Low voltage 24 VAC microcomputer based stage controller Capable of controlling 24 VAC loads 5 stage controller with a pulsed 10 VDC vernier stage rated at 100 mA Up to 10 stages of con...

Page 105: ... On Oﬀ Oﬀ On 50 Oﬀ On Oﬀ On 55 On On Oﬀ On 60 Oﬀ Oﬀ On On 65 On Oﬀ On On 70 Oﬀ On On On 75 On On On On INPUT SIGNAL TOLERANCES Nominal Low Range Limit High Range Limit 4 20 mA 3 21 0 0 10 VDC 0 10 5 TStat VDC 0 10 5 Input signals above or below the Range Limits will result in an error indica on The controller will con nue to operate but an error light will indicate the out of range condi on See th...

Page 106: ... LED 10 Red On On Vernier LED 11 Green On Oﬀ Slave LED 12 Green On On 2 The stage LED lights will cycle on and then oﬀ in a linear fashion ﬁrst on last oﬀ according the number of stages currently set Both the inter stage delay se ngs and input signal are bypassed during this test 3 A er the stage cycling is complete the controller will perform a test to verify the input signal All lights except th...

Page 107: ...Stage Control ELECTRICALCIRCUIT 1 GLG01 PB1 L1 L2 L3 PB1 T1 T2 T3 2 1 F1A 2 1 F1B 2 XF F1C H1 H3 H2 H4 X1 X2 120V 460V T01 TB3 120V 120V 120V 120V TB3 N1 N1 N1 N1 PB1 T1 T2 T3 T2 T1 T3 GND MTR T2 T1 T3 GND MTR SAF 2 N1 GLG101 MMP10 1 L1A T1A T2A L2A T3A L3A BB10 GLG102 MMP10 2 L1A T1A T2A L2A T3A L3A L1 L2 L3 DS01 T1 T2 T3 SAF 1 ...

Page 108: ...IM 1287 4 REBEL APPLIED ROOFTOP 108 www DaikinApplied com Unit Maintenance Figure 158 100kW 250kW Step Control P3 MODULATING 10 20 1 1125MBH P1 Gas Manifold P4 Gas Manifold P2 P5 ...

Page 109: ...Unit Maintenance www DaikinApplied com 109 IM 1287 4 REBEL APPLIED ROOFTOP Figure 159 10kW 50kW Full SCR Control ...

Page 110: ...3A L3A MMP4 L1A T1A T2A L2A T3A L3A BB2 L1 T1 L2 T2 L3 T3 FB11 VFD11 U1 U2 V1 V2 W1 W2 PE1 PE2 T2 T1 T3 GND MTR CFAN 11 403 T2 T1 T3 GND MTR CFAN 12 GLG11 T2 T1 T3 GND MTR CFAN 21 T2 T1 T3 GND MTR CFAN 22 L1 T1 L2 T2 L3 T3 FB1 T2 T1 T3 GND MTR COMPR 1 INVERTER PCB A3P A2P V1R L1R K1M L1 L2 L3 T1 T2 T3 M12 VFD11 U2 VFD11 V2 VFD11 W2 L1A L2A L3A L3B L2B L1B 1 2 3 5 4 N P U V W GND L1 T1 L2 T2 L3 T3 ...

Page 111: ...manual Improper installation adjustments alterations service or maintenance can cause serious injury death or property damage Do not store or use gasoline or other flammable vapors or liquids in the vacinity of this appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any product that is fueled by or contains an open flame Do not touch any electrical switch Do not use any telephone in the bui...

Page 112: ...r The air opening provides unrestricted combustion air to the burners and sized such that a minimum free area is maintained The minimum free area is defined as 1 in2 625 mm2 per 4000 BTUH 2 345 kW The access door provides direct access to the furnace vestibule where the burners combustion inducer fan ignition controls and ignition safeties are housed The vent discharge is sized such that it is equ...

Page 113: ...issive dry contact These connections can be made in Terminal Block 2 TB 2 Furnace controls must sequenced in acending voltage signal to produce full turn down Figure 163 MQ616SP 800 MBH 10 1 Daikin MQ108SP furnaces are split into two manifold sections partioned as shown in Figure 163 One furnace control board is supplied with this furnace model The VB1285 control board controls the modulating Sect...

Page 114: ...tact These connections can be made in Terminal Block 2 TB 2 Furnace controls must be operated in tandem to produce the full turn down Figure 165 MQ624SP 1125 MBH 10 1 20 1 Daikin MQ624SP furnaces are split into four manifold sections partioned as shown in Figure 165 Two furnace control boards are supplied with this furnace model The VB1285 control board controls the modulating Section A as well as...

Page 115: ...ge air temperature setpoint the gas furnace is shut off and the electric heater is activated and modulated to maintain the discharge air temperature setpoint Figure 167 Electric Signal 2 200 MBH 100 1 The electric heater should be activated as the first source of heat and modulate to maintain the heating discharge air temperature setpoint for heating or the cooling discharge air temperature setpoi...

Page 116: ...etpoint the gas furnace is shut off and the electric heater is activated and modulated to maintain the discharge air temperature setpoint Figure 169 Electric 1125 MBH 100 1 The electric heater should be activated as the first source of heat and modulate to maintain the heating discharge air temperature setpoint for heating or the cooling discharge air temperature setpoint setpoint for minimum disc...

Page 117: ...rise across the unit to ensure actual temperature rise does not exceed the submittal selected maximum temp rise Table 18 Control Board Landing 1285 board 1287 board VB1285 SCR 100 1 turndown Input 0 10v signal R W 0 10v signal R W 0 10v Signal NG 200 222 222C 222R 222W 223 223C 223R 223W 222A 222B 400 222 222C 222R 222W 223 223C 223R 223W 222A 222B 600 222 222C 222R 222W 223 223C 223R 223W 222A 22...

Page 118: ...8 26 340000 8 67 360000 9 09 380000 9 50 400000 Table 21 600 MBH Analog Staging Information 600 MBH 4 stage 5 1 turn down 10 1 turndown VDC signal Total Input BTUH Section VDC signal Total Input BTUH Section VDC Signal Total Input BTUH Section 3 0 165 000 A Low 2 00 120000 A 2 00 60000 A 4 0 330 000 A Low B Low 2 41 142500 2 41 90000 6 0 465000 A High B Low 2 83 165000 2 83 120000 9 5 600000 A Hig...

Page 119: ... 126225 0 4 07 295588 0 4 07 147794 0 4 49 338725 0 4 49 169363 0 4 90 381863 0 4 90 190931 0 5 32 425000 0 5 32 212500 9 5 6 18 454900 A B 0 6 18 252450 A B 6 60 498037 5 0 6 60 274019 7 01 541175 0 7 01 295588 7 43 584312 5 0 7 43 317156 7 84 627450 0 7 84 338725 8 26 670587 5 0 8 26 360294 8 67 713725 0 8 67 381863 9 09 756862 5 0 9 09 403431 9 50 800000 0 9 50 425000 9 5 2 00 414950 A C 2 41 4...

Page 120: ...1 372744 0 7 01 443468 75 0 16715 61 401638 0 7 43 465390 625 0 17541 81 430531 0 7 84 487312 5 0 18368 01 459425 0 8 26 509234 375 0 19194 21 488319 0 8 67 531156 25 0 20020 41 517213 0 9 09 553078 125 0 20846 62 546106 0 9 50 575000 0 21672 82 575000 6 6 18 674625 A B C 6 25427 53 618850 A B C 6 60 696546 875 26253 73 647744 7 01 718468 75 27079 93 676638 7 43 740390 625 27906 13 705531 7 84 762...

Page 121: ...ion 200 MBH 100 1 turn down Electric Heater VDC Input Signal VB1285 VDC Input Signal Sections Active Electric Heat Output kW Gas Heater Input BTUH 1 0 Electric Heater 0 0 2 1 1 3 2 2 4 3 3 5 4 4 6 5 6 7 6 7 8 7 8 9 8 9 10 10 0 0 2 00 A 0 40000 2 94 60000 3 88 80000 4 83 100000 5 77 120000 6 67 140000 7 62 160000 8 56 180000 9 50 200000 ...

Page 122: ... VDC Input Signal Sections Active Electric Heater Output kW Gas Furnace Input BTUH 1 0 Electric Heater 0 0 2 1 1 3 2 2 4 3 3 5 4 4 6 5 6 7 6 7 8 7 8 9 8 9 10 10 0 0 2 00 A 0 40000 2 41 60000 2 83 80000 3 24 100000 3 66 120000 4 07 140000 4 49 160000 4 90 180000 5 32 200000 6 18 A B 240000 6 60 260000 7 01 280000 7 43 300000 7 84 320000 8 26 340000 8 67 360000 9 09 380000 9 50 400000 ...

Page 123: ...l Sections Active Electric Heater Output kW Gas Furnace Input BTUH 1 00 0 Electric Heater 0 0 2 00 1 1 3 00 2 2 4 00 3 3 5 00 4 4 6 00 5 6 7 00 6 7 8 00 7 8 9 00 8 9 10 00 10 0 0 2 00 A 0 60000 2 41 90000 2 83 120000 3 24 150000 3 66 180000 4 07 210000 4 49 240000 4 90 270000 5 32 300000 6 18 A B 360000 6 60 390000 7 01 420000 7 43 450000 7 84 480000 8 26 510000 8 67 540000 9 09 570000 9 50 600000...

Page 124: ... 0 2 1 7 3 3 3 4 5 0 5 6 7 6 8 3 7 10 0 8 11 7 9 13 3 10 15 0 0 2 00 A 0 40000 2 41 61519 2 83 83088 3 24 104656 3 66 126225 4 07 147794 4 49 169363 4 90 190931 5 32 212500 6 18 A B 252450 6 60 274019 7 01 295588 7 43 317156 7 84 338725 8 26 360294 8 67 381863 9 09 403431 9 50 425000 9 5 2 00 A C 414950 2 41 436519 2 83 458088 3 24 479656 3 66 501225 4 07 522794 4 49 544363 4 90 565931 5 32 587500...

Page 125: ...1 7 3 3 3 4 5 0 5 6 7 6 8 3 7 10 0 8 11 7 9 13 3 10 15 0 0 2 00 A 0 56250 2 41 85244 2 83 114138 3 24 143031 3 66 171925 4 07 200819 4 49 229713 4 90 258606 5 32 287500 6 18 A B 343850 6 60 372744 7 01 401638 7 43 430531 7 84 459425 8 26 488319 8 67 517213 9 09 546106 9 50 575000 6 6 18 A B C 618850 6 60 647744 7 01 676638 7 43 705531 7 84 734425 8 26 763319 8 67 792213 9 09 821106 9 50 850000 9 5...

Page 126: ...e The Rebel Applied commercial rooftop units are available in a variety of furnace capacity and turndown configurations Reference the DPSA Gas Furnace Capacity Data section below for configuration specific information DPSA packaged gas heat rooftop units are designed for outdoor non residential installations only Furnaces to be supplied configured for natural gas OR LP only DPSA gas heat furnaces ...

Page 127: ...23 4 117 2 10 1 Modulation 40 400 11 7 117 2 600 175 8 81 7 14 1 7 3 5 120 49 2 Stage 300 600 87 9 175 8 486 142 4 50 28 8959 15221 70 39 6399 10872 4 Stage 165 600 48 4 175 8 486 142 4 50 28 8959 15221 70 39 6399 10872 5 1 Modulation 120 600 35 2 175 8 486 142 4 50 28 8959 15221 70 39 6399 10872 10 1 Modulation 60 600 17 6 175 8 486 142 4 50 28 8959 15221 70 39 6399 10872 800 234 5 81 7 14 1 7 3 ...

Page 128: ...Modulation 40 400 11 7 117 2 600MBH 175 8 81 11 14 2 7 3 5 120 49 2 Stage 300 600 87 9 175 8 486 142 4 50 28 8959 15221 70 39 6399 10872 4 Stage 165 600 48 4 175 8 486 142 4 50 28 8959 15221 70 39 6399 10872 5 1 Modulation 120 600 35 2 175 8 486 142 4 50 28 8959 15221 70 39 6399 10872 10 1 Modulation 60 600 17 6 175 8 486 142 4 50 28 8959 15221 70 39 6399 10872 800MBH 234 5 81 11 14 2 7 3 5 120 49...

Page 129: ...plier WARNING RISQUE D INCEDIE OU D EXPLOSION Le non respect des mises en garde pourrait entrainer des blessures graves la mort ou des pertes materielles Prendre soin de lire et de comprendre les instructions d installation de fonctionement et d entretien contenues dans ce guide Une installatoin un reglage une modification une reparation ou un entretien inapproprie peut entrainer des blessures gra...

Page 130: ... detector Any bubbling is considered a leak and must be eliminated Table 31 Natural Gas Pipe Flow Capacity CFH Gas Capacity in CFH Pipe Size inches Ips Pipe Length ft 1 1 1 2 2 3 4 10 132 278 520 1050 1600 2050 4800 8500 17500 20 92 190 350 730 1100 2100 3300 5900 12000 30 73 152 285 590 890 1650 2700 4700 9700 40 63 130 245 500 760 1450 2300 4100 8300 50 56 115 215 440 670 1270 2000 3600 7400 60 ...

Page 131: ...1 1 Follow all applicable NFPA and local code requirements for gas supply piping to the unit Ensure pipe routing does not interfere with downstream access doors and general unit accessibility Suggested routing and items shown in Figure 172 Note that two nipples connections are provided at the furnace section The upper pipe nipple is the fuel gas supply connection and is sized based on unit input c...

Page 132: ...000 4999 MQ095 01 5000 5999 MQ095 02 6000 6999 MQ095 03 600 MBH 2000 2999 MQ096 3000 3999 MQ096 4000 4999 MQ096 01 5000 5999 MQ096 02 6000 6999 MQ096 03 800 MBH 2000 2999 MQ096 3000 3999 MQ096 4000 4999 MQ096 01 5000 5999 MQ096 02 6000 6999 MQ096 03 1125 MBH 2000 2999 MQ097 3000 3999 MQ097 4000 4999 MQ097 01 5000 5999 MQ097 02 6000 6999 MQ097 03 Gas Conversion Field gas conversion kits can be obta...

Page 133: ... or death Turn off the manual gas valve to the appliance before shutting off the electrical supply WARNING Testing for gas leaks with an open flame can cause an explosion or fire resulting in property damage personal injury or death Use a commercially available soap solution made specifically for the detection of leaks to check all connections CAUTION Hot surface hazard If the furnace has been ope...

Page 134: ...death or property damage Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any product that is fueled by or contains an open flame Do not touch any electrical switch Do not use any telephone in the building Leave the building immediately Immediately call the gas supplier from a remote telephone and fo...

Page 135: ...eaks with an open flame Testing with an open flame can cause can cause an explosion or fire resulting in property damage personal injury or death Use a commercially available soap solution made specifically for the detection of leaks to check all connections Rebel Applied gas furnaces are available in a variety of staged and modulating configurations Reference Table 38 on page 138 to identify the ...

Page 136: ...TAGE 200MBH 400MBH P1 Gas Manifold P3 P1 Gas Manifold P2 2 STAGE 4 STAGE 600MBH P2 MODULATING 5 1 200MBH 400MBH P1 Gas Manifold P3 MODULATING 10 1 400MBH 600MBH P1 Gas Manifold P2 MODULATING 5 1 600MBH Gas Piping Schematic for HMT 800 1125MBH Furnaces Staged Gas Valve Modulating Gas Valve LEGEND Gas Pressure Tap Redundant Gas Valve P3 MODULATING 10 1 800MBH P1 Gas Manifold P2 Gas Manifold P3 MODUL...

Page 137: ... 14 3 5 0 87 3 2 0 8 3 2 0 8 20 1 Modulation 800 234 5 7 1 7 3 85 0 96 0 21 0 05 3 85 0 96 3 2 0 8 1125 329 7 7 1 7 3 5 0 87 0 56 0 14 3 5 0 87 3 2 0 8 3 2 0 8 Propane 2 Stage 200 58 6 400 117 2 11 2 74 10 15 2 53 3 07 0 76 600 175 8 11 2 74 10 15 2 53 10 15 2 53 4 Stage 600 175 8 11 2 74 10 15 2 52 3 07 0 76 10 15 2 53 3 07 0 76 5 1 Modulation 200 58 6 11 2 74 10 15 2 52 0 56 0 14 400 117 2 11 2 ...

Page 138: ... set MicroTech 4 controller to manual mode If any Htg Stage menu items are ON turn them OFF Specify low fire operation by turning Htg Stage 1 ON Back at the furnace read gas pressure P2 and P3 on the burner manifold pressure taps Confirm both P2 and P3 pressures match the LOW value specified in Table 37 for your unit s capacity and modulation configuration If adjustment is required adjust the Lo M...

Page 139: ...ates the need to repeatedly press the button Use this feature to rapidly increase the flow Press or hold Button 2 to decrease gas flow Each button press equates to the minimum available step size and will decrease flow slowly Holding the button down auto steps and eliminates the need to repeatedly press the button Use this feature to rapidly decrease the flow To save the high fire setting simultan...

Page 140: ... the operation of electronics within the vestibule Planned maintenance is the best way to avoid unnecessary expense and inconvenience Inspect the heating system at regular intervals by a trained and experienced service technician The following service intervals are typical for average situations but should be adjusted per site conditions Fuel pressure and control settings should be made only by tr...

Page 141: ...attempts the board will enter a 1 hour lockout 6 Once flame has been established the control will enter a warmup period to ensure flame stabilization and reduce condensation in the heat exchanger 7 After the warmup period the control will enter the run cycle During the run cycle the burner firing rate and draft inducer pressure are determined based on the heat demand received by the control via a ...

Page 142: ...board will enter a 1 hour lockout 6 Once flame has been established the control will enter a warmup period to ensure flame stabilization and reduce condensation in the heat exchanger 7 After the warmup period the control will enter the run cycle During the run cycle the burner firing rate is determined by the heat demand received by the control via a Modbus signal or the analog thermostat Two firi...

Page 143: ...Furnace Wiring Diagrams www DaikinApplied com 143 IM 1287 4 REBEL APPLIED ROOFTOP Furnace Wiring Diagrams Figure 177 200 and 400 MBH 2 Stage ...

Page 144: ...IM 1287 4 REBEL APPLIED ROOFTOP 144 www DaikinApplied com Furnace Wiring Diagrams Figure 178 600 MBH 2 Stage ...

Page 145: ...Furnace Wiring Diagrams www DaikinApplied com 145 IM 1287 4 REBEL APPLIED ROOFTOP Figure 179 600 MBH 4 Stage ...

Page 146: ...IM 1287 4 REBEL APPLIED ROOFTOP 146 www DaikinApplied com Furnace Wiring Diagrams Figure 180 200 and 400 MBH 5 1 Modulation ...

Page 147: ...Figure 181 600 MBH 5 1 Modulation 400 MBH and 600 MBH 10 1 Modulation ...

Page 148: ...IM 1287 4 REBEL APPLIED ROOFTOP 148 www DaikinApplied com Furnace Wiring Diagrams Figure 182 800 MBH 10 1 and 6 1 Modulation ...

Page 149: ...Furnace Wiring Diagrams www DaikinApplied com 149 IM 1287 4 REBEL APPLIED ROOFTOP Figure 183 800 MBH 20 1 and 12 1 Modulation ...

Page 150: ...IM 1287 4 REBEL APPLIED ROOFTOP 150 www DaikinApplied com Furnace Wiring Diagrams Figure 184 1125 MBH 10 1 and 6 1 Modulation 1125 MBH 20 1 and 12 1 Modulation ...

Page 151: ...s Applicable Reference Figure 174 on page 136 and Table 37 on page 137 P1 _________ inches w c or __________ kPa P2 __________ inches w c or __________ kPa P3 _________ inches w c or __________ kPa P4 __________ inches w c or __________ kPa P5 __________ inches w c or __________ kPa High Fire 100 Rate Combustions Single Flue Furnace CO2 _____ ppm CO ______ ppm Double Flue Furnace Outer Flue CO2 __...

Page 152: ...he original purchase price of the products PRODUCT STARTUP ON ABSORPTION CENTRIFUGAL AND SCREW COMPRESSOR PRODUCTS IS MANDATORY and must be performed by Daikin Service or a Company authorized service representative It is Owner s responsibility to complete and return the Registration and Startup Forms accompanying the product to Company within ten 10 days of original startup If this is not done the...

Page 153: ...RMATION Job Name Unit No SOI No Installation address City State Purchasing contractor City State Name of person doing start up Company name Address City State Zip UNIT INFORMATION Unit model number Unit serial number Compressor 1 model number Serial number Compressor 3 model number Serial number Compressor 5 model number Serial number Compressor 2 model number Serial number Compressor 4 model numb...

Page 154: ...tage at supply fan motor or VFD 1 2 V 2 3 V 1 3 V C Supply fan motor amp draw s per phase SF 1 L1 __________L2 _____________L3____________ Fan array units only SF 2 L1 __________L2 _____________L3 _____________ If a VFD fan measure amps draw on line side of VFD SF 3 L1 __________L2 _____________L3 _____________ SF 4 L1 __________L2 _____________L3 _____________ SF 5 L1 __________L2 _____________ L...

Page 155: ...ase 1 Phase 2 Phase 3 C Discharge pressure one compressor Circuit 1 psig Circuit 2 psig D Suction pressure one compressor Circuit 1 psig Circuit 2 psig E EVI percentage one compressor N A Circuit 1 Circuit 2 F Discharge pressure fully loaded 2 3 compressors Circuit 1 psig Circuit 2 psig G Suction pressure fully loaded 2 3 compressors Circuit 1 psig Circuit 2 psig H Liquid press fully loaded 2 3 co...

Page 156: ...es or No If not applicable to the type of unit select N A 13F 41577 4 S Verify Reheat Valve Operation Yes No N A T Reheat Valve outlet temperaute with Dehum OFF Circuit 1__________ F Circuit 2 ___________ F U Reheat Valve outlet temperaute with Dehum ON Circuit 1__________ F Circuit 2 ___________ F V Are all valve caps and packing tight after start up Yes No N A ...

Page 157: ... for air bypass around heat wheel Yes No N A VII ELECTRIC HEAT A Electrical heat service corresponds to unit nameplate Yes No N A B Electric Furnace Model no___________________ Serial no ________________ Volts Hertz Phase C Are there any signs of physical damage to the electric heat coils Yes No N A D Have all electrical terminals been tightened Yes No N A E Does sequence controller stage contacto...

Page 158: ...NTAINING MICROTECH CONTROL PARAMETER RECORDS After the unit is checked tested and started and the final control parameters are set Save the final settings by exporting the param bin and ucf files Keep these records on file and update them whenever changes to the control parameters are made Keeping a record facilitates any required analysis and troubleshooting of the system operation and facilitate...

Page 159: ... you rate the overall appearance of the product i e paint fin damage etc N A Excellent Good Fair Poor 3 Did all sections of the unit fit together properly Yes No 4 Did the cabinet have any air leakage Yes No Location on unit 5 Were there any refrigerant leaks Yes No From where did it occur Shipping Workmanship Design 6 Does the refrigerant piping have excessive vibration Yes No Location on unit 7 ...

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Page 162: ...ant to its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied Representative for warranty details To find your local Daikin Applied Representative go to www DaikinApplied com Aftermarket Services To find your local parts office visit www DaikinApplied com or call 800 37PARTS 800 377 2787 To find your local service office visit www DaikinAppli...

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Daikin Rebel Applied DPSA, Installation And Start-Up Manual

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