Daikin LXE10E100 Service Manual Download Page 163

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7-1

7. APPENDIX

7.1 Standard tightening torques for bolts

Bolt size

Main part

Tightening torque

kgf

lbf

Small parts

1.6

1.2

Solenoid valve

1.2

12.2

0.9

Access panel

5.2

3.8

Evaporator fan motor

Condenser fan motor

12.3

125

9.1

Control box
Service door
Evaporator fan motor mounting base

M10

Compressor suction flange

25.2

257

18.6

Compressor discharge flange

M12

Compressor

42.7

435

31.5

Note: Tolerance of tightening torque is within ±10%.

Note: Tolerance of tightening torque is within ± 10%.

※

The values of resistance are at room temperature excluding those of compressor.

Stainless

steel

7.2 Standard tightening torque for flare nut

Pipe size

Main part

Tighten torque

in.

kgf

Ibf

6.4

2/8

Compressor pressure port

15.7

160

11.3

9.5

3/8

–

36.3

370

26.8

12.7

4/8

Dryer

54.9

500

40.5

7.3 Resistance of motor coil and solenoid valve coil

Symbol

Parts name

Value of resistance

1.780

(@75˚C)

Hot gas solenoid valve coil

Injection solenoid valve coil

Electronic expansion valve coil

Compressor motor coil

CFM

Condenser fan motor coil

57.2

EFM

Evaporator fan motor coil

19.4

LSV

Liquid solenoid valve coil

15.2±1.1

(common)

HSV

ISV

White - Red : 46

Orange - Red : 46

Yellow - Brown : 46

Blue - Brown : 46

SMV

Suction modulation valve coil

Blue - Yellow : 113

Black - White : 113

DSV

Defrosting solenoid valve coil

ESV

Economizer solenoid valve coil

RSV

Reheater solenoid valve

Remarks

Yellow Brown Blue

White

Red

Orange

(COM)

Black

Blue

Yellow

White

BSV

Hot gas by-pass solenoid valve coil

07̲LXE10E100以降(1-8白)̲E.qx 08.9.3 3:03 PM ページ 7-1

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Summary of Contents for LXE10E100

Page 1: ...rine type Container Refrigeration Unit Service Manual Head Office Umeda Center Bldg 4 12 Nakazaki Nishi 2 chome Kita ku Osaka 530 8323 Japan Tel 06 6373 4338 Fax 06 6373 7297 Tokyo Office JR Shinagawa East Bldg 11F 18 1 Konan 2 chome Minato ku Tokyo 108 0075 Japan Tel 03 6716 0420 Fax 03 6716 0230 LXE10E100 or later DECOSⅢe https daikin p ru ...

Page 2: ...00 or later equipped with the new controller DECOSⅢe It covers all of the unit s functions from basics such as the names of components how to turn on the power supply or change a setting temperature to describing functions of product and maintenance service In addition refer to the manuals listed below will be issued soon Parts List Operation Manual of Personal Computer Software https daikin p ru ...

Page 3: ... plug 4 23 4 2 15 Liquid moisture indicator 4 24 4 2 16 Evacuation and dehydrating 4 25 5 OPTIONAL DEVICES 5 1 5 1 Electronic temperature recorder 5 1 5 1 1 Standard type 5 1 SAFETY PRECAUTIONS Danger 4 Warning 5 Caution 6 1 INTRODUCTION 1 1 1 1 Operation range 1 1 1 2 Basic names of components 1 1 1 3 Basic operation of refrigeration unit 1 2 1 3 1 Starting operation 1 2 1 3 2 Check items during ...

Page 4: ...matic wiring diagram LXE10E136 7 8 7 13 Stereoscopic wiring diagram LXE10E136 7 9 5 1 2 Rechargeable battery type 5 3 5 2 USDA transportation 5 4 5 2 1 Type of USDA sensor receptacle 5 4 5 2 2 Initial setting 5 4 5 2 3 USDA sensor calibration 5 4 5 2 4 USDA transportation requirement 5 4 5 2 5 USDA report required by USDA local officer 5 4 5 3 TransFRESH 5 6 5 4 Partial frozen mode 5 8 5 4 1 Opera...

Page 5: ... facility before inspecting the interior of the control box This is important because high voltage remains at the circuit breaker and the optionally provided modem even though the circuit breaker in the control box is turned off Always observe the following points before operating or inspecting a unit High voltage Circuit breaker Modem optional https daikin p ru ...

Page 6: ... off the circuit breaker and disconnect the power plug During air cooled operation Condenser fan may start and stop automatically for the refrigerant high pressure control During water cooled operation Condenser fan may start and stop automatically for cooling of the control box 5 WARNING https daikin p ru ...

Page 7: ...tarting the unit run the generator Securely close the control box cover Otherwise it will allow water entry Temperature recorder box cover Temperature Recorder OPTION Control box cover Quick lock lever https daikin p ru ...

Page 8: ... water to remove the salt that sticks to it 2 Corrosive gases generated from the cargo may corrode the copper pipes of the internal evaporator Therefore wrap up the cargo properly to prevent such corrosion Major corrosive gases include chlorine ammonia sulfuric acid acetic acid sulfur dioxide etc https daikin p ru ...

Page 9: ...rant HFC 134a Never attempt to use any other refrigerant CFC12 HCF22 etc with the refrigeration unit If any other refrigerant not specified is charged it may cause problems with the unit Use only Daikin specified refrigerant oil IDEMITSU Daphne Hermetic Oil FVC46D If any other refrigerating machine oil not specified is charged it may cause problems with the unit Open the oil can just before chargi...

Page 10: ...ATORY WHEN SCRAPPING AND SERVICING THIS PRODUCT 3 THE KIND OF FLUOROCARBON AND ITS AMOUNT ARE STATED IN THE MANUFACTURER S LABEL OR THE ADDITIONALLY CHARGED AMOUNT LABEL This product contains greenhouse gases covered by Kyoto Protocol Do not discharge refrigirant into atmosphere Refrigerant type R134a GWP 1 value 1300 1 GWP global warming potential The refrigerant quantity is indicated on the unit...

Page 11: ...m q Compressor w Air cooled condenser e Receiver r Evaporator t Control box Outside switch manual defrost switch monitoring receptacle Inside circuit breaker y Air cooled condenser fan u Drier i Access panel o Storage space for power cable 0 Ventilator 1 Thermometer check port optional Use this port to measure the inside return air temperature 2 Gas sampling port This is used to measure the Sampli...

Page 12: ...sten the plug firmly 2 Turn on circuit breaker w after checking that the power supply switch is turned on Outside of the unit 3 Close the control box cover Ensure that the one touch lever is firmly closed 4 Press the UNIT ON OFF key e 1 3 Basic operation of refrigeration unit 1 w e Control box cover Quick lock lever https daikin p ru ...

Page 13: ...heck Visual check by using the moisture indicator For the details refer to clause 4 2 15 Visual The moisture indicator colour Green normal Yellow abnormal Visual 5 Check operating conditions using the control panel Visual Check items precautions q e w 1 3 3 Procedure after operation 1 Turn off the UNIT ON OFF key e and turn off the circuit breaker w 2 Close the control box cover Ensure that the on...

Page 14: ...rgo CLOSE OPEN Air inlet Ventilation cover Handle Air outlet Air inlet Air outlet Nameplate Arrow mark Set the arrow mark of the handle to CLOSE when ventilation is not required or during frozen operation When ventilation is required chilled mode slide the handle upward Set the arrow mark of the ventilation at the scale on the nameplate according to the required ventilation amount 1 4 https daikin...

Page 15: ...al timer on demand defrost and manual switch Detecting the temperature of evaporator outlet pipe and return air Electronic expansion valve Capacity control Capacity control with hot gas bypass and suction modulating valve Protective devices Safety devices Circuit breaker PT CT board for over current protection Condenser fan motor thermal protector Evaporator fan motor thermal protector High pressu...

Page 16: ...iquid receiver 4 Dryer 5 Liquid solenoid valve LSV 6 Suction modulating valve SMV 7 Discharge pressure regulating valve DPR 8 Compressor suction pipe temperature sensor SGS 9 Ambient temperature sensor AMBS 0 Thermometer check port Supply air 1 Compressor CM 2 Discharge pipe temperature sensor DCHS 3 Storage space for power cable 4 Low pressure transducer LPT 5 High pressure transducer HPT 6 High ...

Page 17: ...rost Solenoid Valve DPR Discharge Pressure Regulator Valve EV Electronic Expantion Valve ESV Economizer Solenoid Valve HSV Hot gas Solenoid Valve ISV Injection Solenoid Valve RSV Reheater Solenoid Valve Optional for dehumidification control EV ISV BSV DSV ESV HSV RSV option https daikin p ru ...

Page 18: ... compressor and refrigerant control devices LPT DCHS HPT HPS Sensor Valve Service Port wq r t e AMBS SGS DPR SMV LSV Drier Receiver Liquid Moisture Indicator Service port q Low pressure w High pressure e Liquid pressure r High pressure t Liquid pressure For operation pressure check Refrigerant recovery or vacuum dry For Refrigerant charging For details refer to page 4 5 LSV e t r q w Drier ESV EV ...

Page 19: ...nal r Evaporator outlet pipe temperature sensor EOS t Evaporator inlet pipe temperature sensor EIS y Return air temperature sensor RS Data recorder return air temperature sensor DRS Temperature recorder return air temperature sensor RRS optional u USDA receptacle Optional Lateral and rear type depending on the models i PC port receptacle 7 8 6 2 3 1 5 4 USDA receptacle PC port receptacle https dai...

Page 20: ...ure Sensor HuS Humidity Sensor Optional RS Return Air Temperature Sensor RRS Return Air Temperature Sensor for Temperature Recorder Optional SS Supply Air Temperature Sensor RSS Supply Air Temperature Sensor for Temperature Recorder Optional Inside Detail EIS RS DRS RRS EOS HuS optional Reheater for Dehumidification Control optional Evaporator Drain Pan Heater https daikin p ru ...

Page 21: ...or for high speed evaporator fan EFH 1 Magnetic contactor for low speed evaporator fan EFL 2 Magnetic contactor condenser fan CFC 3 Reverse phase protection device RPP 4 Controller CPU board EC1 5 Fuse Fu1 4 6 9 6 Controller I O board EC2 7 Battery BATTERY 8 PC Port Receptacle PPR 9 Remote monitoring receptacle RM optional 0 Modem MODEM optional 2 2 3 Control box Inside of the control box Operatio...

Page 22: ...peed EFL Magnetic Contactor Evaporator Fan Motor Low Speed PCC1 Phace Correction Contactor 1 PCC2 Phace Correction Contactor 2 PPR PC Port Receptacle RPP Reverse Phase Protector Tr1 Transformer CC EFH EFL CFC MODEM optional RPP Modem located inward CONTROLLER DECOS3e PCC2 CB PCC1 Tr1 EC5 located inward 400V 24V 13V EC5 BATTERY 9V dry cell or rechargeable battery PPR https daikin p ru ...

Page 23: ... SMV CN16 RM optional WPS CBS CN3 RECORDER optional CN49 CN8 CNC1 CNC2 EMERGENCY CN6 CN55 CN47 CTS USDA CN40 1 CN40 2 DRS EIS EOS RS DSS SS SGS AMBS DCHS CN43 CN44 LPT HPT LED101 Red LED1 Green CPU FAS optional CN42 CN46 HuS optional For sensor extension Battery for circuit board optional optional optional CN14 LSV CN13 ISV ESV1 ESV2 CN12 RSV BSV DSV HSV CN2 BL optional MDS CN19 CC RPP EFH EFL PCC...

Page 24: ...er to section 6 5 2 for details about connection Controller Short circuit connector for emergency operation Connector for positive phase Connector for reversed phase Short circuit connector for emergency operation SCC1 1 Blue SCC1 2 Red SCC3 White https daikin p ru ...

Page 25: ...urs and 99 2 Defrosting Back up OFF 90 minutes timer In range masking 90 minutes 3 Out range guard ON 30 minutes 4 Defrosting termination set point OFF 30 C 86 F Evaporator outlet EOS tempertature sensor 15 C 59 F Return air temperature RS and DRS sensor High pressure control for Condenser fan OFF 800kPa 8 2kg cm2 High pressure transducer HPT ON 1000kPa 10 2kg cm2 5 Discharge gas Pull down OFF 135...

Page 26: ...nt temperature 0 5 10 15 20 25 30 35 40 45 50 41 50 59 68 77 86 95 104 113 122 0 0 500 5 1000 10 1500 15 2000 20 0 100 1 0 200 2 0 76B Hg 100 Low pressure High pressure Total current kg cm 2 Item Amperage Condenser fan motor 1 4 415VAC running current Evaporator fan motor 3 2 415VAC running current 2 motors Hi speed Fan motor current https daikin p ru ...

Page 27: ...15 20 25 30 35 40 45 50 41 50 59 68 77 86 95 104 113 122 0 0 500 5 1000 10 1500 15 2000 20 0 100 1 0 200 2 0 76B Hg 100 Low pressure High pressure Total current kg cm 2 Item Amperage Condenser fan motor 1 4 400VAC running current Evaporator fan motor 3 2 400VAC running current 2 motors Hi speed Fan motor current https daikin p ru ...

Page 28: ...10 15 20 25 30 35 40 45 50 41 50 59 68 77 86 95 104 113 122 0 0 500 5 1000 10 1500 15 2000 20 0 100 1 0 200 2 0 76B Hg 100 Low pressure High pressure Total current kg cm2 Item Amperage Condenser fan motor 1 4 415VAC running current Evaporator fan motor 0 9 415VAC running current 2 motors Low speed Fan motor current https daikin p ru ...

Page 29: ...10 15 20 25 30 35 40 45 50 41 50 59 68 77 86 95 104 113 122 0 0 500 5 1000 10 1500 15 2000 20 0 100 1 0 200 2 0 76B Hg 100 Low pressure High pressure Total current kg cm2 Item Amperage Condenser fan motor 1 4 400VAC running current Evaporator fan motor 0 9 400VAC running current 2 motors Low speed Fan motor current https daikin p ru ...

Page 30: ...ws For details refer to clause 2 5 1 to 2 5 4 Mode selection Operation mode Setting temperature Control sensor Inside fan Operation description Mode selection Chilled mode 9 9 C to 30 0 C 14 1 F to 86 0 F Supply air temperature sensor High speed Capacity control operation with suction modulating valve and hot gas bypass control Frozen mode 30 0 C to 10 0 C 22 0 F to 14 0 F Return air temperature s...

Page 31: ...OFF Discharge gas by pass solenoid valve BSV OFF OFF Reheat solenoid valve RSV ON OFF 3 OFF Suction modulating valve SMV 100 Electronic expansion valve EV 21 420pls 5 100 Note 1 High pressure control Refer to Page 2 26 2 Injection control Refer to Page 2 27 3 RSV OFF RS 20 C RSV ON RS 25 C RS SP 1 0 C RS Return air temperature LPT Low pressure transducer SP Setting point temperature Thermostat OFF...

Page 32: ...nutes every time once it is turned on Even if the control temperature becomes SP or lower point C within 2 minutes after the compressor is turned on the compressor condenser fan and liquid solenoid valve are not turned off 2 minutes compressor forced operation SP 2 C 10 C SP 1 C SP 1 C SP 2 C SP A C EV Electronic Expansion Valve HSV Hot Gas Solenoid Valve LSV Liquid Solenoid Valve ISV Injection So...

Page 33: ... 100 100 100 Electronic expansion valve EV 21 420pls 5 100 48 420pls 11 100 0pls 0 189pls 45 2 19 2 5 2 Chilled mode Control state transition and common control START SS SP 1 5 C SS SP 1 5 C Overcool protection Capacity control Pull down Heat up SS Control temperature supply air sensor SP Set point temperature SS SP 1 5 C RS SP 1 0 C Without dehumidification RS SP 1 0 C With dehumidification RS SP...

Page 34: ...e point e while repeats temperature increasing and decreasing During capacity control hot gas by pass HSV DSV BSV and liquid injection ISV are conducted in order to maintain the optimum operation condition of refrigerant system c Heat up operation When the control temperature SS is lower than the set point temperature for 1 5 C or more point r heat up operation using hot gas is conducted in order ...

Page 35: ...or fan High speed EFH OFF OFF Evaporator fan Low speed EFL Condenser fan CF ON ON OFF 2 Liquid solenoid valve LSV OFF OFF Economizer solenoid valve ESV ON OFF Injection solenoid valve ISV OFF ON OFF 1 Hot gas solenoid valve HSV OFF ON Defrost solenoid valve DSV OFF ON Discharge gas by pass solenoid valve BSV OFF OFF Reheat solenoid valve RSV OFF ON OFF 3 Suction modulating valve SMV 100 100 Electr...

Page 36: ...rozen mode and 6 hours automatic for Chilled mode 3 6 hours when the control temperature is 20 C or below wStarting by MANUAL DEFROST key on the operation panel sheet key Press the MANUAL DEFROST key then press the ENTER ESC key while indicate ON on the LED display The manual defrosting operation starts eInitiation by frost detection If the return air temperature does not drop at the speed of 0 2 ...

Page 37: ...isfied during defrost Only out of range conditions in case of chilled operation wWhen the backup timer has counted up 90 minutes eAny one of protective devices is activated Operation mode Status before defrost Termination Out of RANGE Chilled mode INRANGE Out of RANGE INRANGE Frozen mode EOS 30 0 C EOS 30 0 C RS 15 C DRS 15 C https daikin p ru ...

Page 38: ... controller setting is required Refer to Page 3 12 In dehumidification the Reheat Solenoid Valve RSV opens to give high temperuture and high pressurized refrigerant to reheat coil The DEHUMID LED lamp will light up The following setting can be made 1 Non humidification control 2 Humidification control optional Dehumidification range 60 RH 95 RH https daikin p ru ...

Page 39: ...r to keep the high pressure optimum the opening of the electronic expansion valve is controlled In order to prevent the refrigerant oil from F Injection deteriorating the injection solenoid valve control or electronic expansion valve control is carried out G In range control When the control temperature is within SP 2 C the in range lamp is turned on H In range masking control After defrosting ini...

Page 40: ...0 kPa or more the fan will restart to operate The temperature control for refrigerant oil should be executed not with power ON OFF in normal operation but with power ON under low ambient temperature An oil temperature raising control can be executed when all of the following conditions are met The time turning power supply ON Ambient temperature 10 C Discharge gas temperature ambient temperature 4...

Page 41: ...e section of charge control on page 2 29 G In range control When the control temperature is close to the setting value SP the in range lamp on the display panel is lit to clearly indicate whether the inside temperature is controlling normally H In range masking control If the inside temperature is within the in range when defrosting is started the in range lamp will be kept turned on forcibly for ...

Page 42: ... pressure HPT is detected and the condenser fan CFM is turned on then the refrigerant is released into the condenser K Pump down stop When starting the defrosting operation or before starting the heating operation close the liquid solenoid valve LSV carry out the pump down operation and collect refrigerant into the receiver The pump down operation is stopped when the low pressure becomes 0kPa or l...

Page 43: ...rial number is available for each controller The serial number is indicated if the report is created with DCCS DecosⅢd DecosⅢe Required Input using the panel Download time of trip data If the whole memory capacity of the TRIP data and EVENT data is used Approx 17 minutes Memory capacity of trip data If the log interval is 60 minutes For 1 5 years or more Remaining battery voltage indication Not av...

Page 44: ...en supply air temperature is indicated w RETURN LED Lights when return air temperature is indicated e ALARM LED Blinks when alarm is generated r R H LED Lights when relative humidity is indicated t COMP LED Lights when the compressor is running y DEFROST LED Lights when the unit is under the defrosting operation u IN RANGE LED Lights when the control temperature is in range i DE HUMID LED Lights w...

Page 45: ...rned on again the unit automatically starts the operation without pressing this key again If the power supply is cut off while the unit is off the unit does not start the operation unless this key is pressed MODE key To carry out the following control q Generator set Power corsumption control w Automatic pump down e Dehumidification set SET key When the power supply is ON q Change operation mode f...

Page 46: ... 5 C or more If the dehumidification function is available the reheater coil is turned ON the defrosting operation may be started even when the evaporator temperature is 5 C or more MANUAL DEFROST MANUAL DEFROST q Indicate the temperature data required to be converted into F on the LED or the LCD w Press the key then the temperature data displayed in C is converted into F for one minute If any oth...

Page 47: ...ler 5 LED Display Light OFF See note 1 7 Temperature Record Scroll 8 Alarm Record Scroll 9 PTI record scrolling or no key operation for 5 min To current indication with or if not controlled for 5 minutes To current indication with or if not controlled for 5 minutes 4 G Set operation 4 Automatic pump down PTI Refer to page 3 46 Note 1 5 activates when the dISP in 11 is set to ON in controller initi...

Page 48: ...tically e Mode Operation Dehumidification mode can be set optional 5 LED display off mode Page 3 12 LED display section on the controller can be turned off LED lights off Return air temperature RS Pulp temperature USDA 1 2 3 Cargo temperature CTS Data recorder supply air temperature DSS Data recorder return air temperature DRS 6 Sensor indication mode Page 3 13 Each sensor value can be indicated D...

Page 49: ...ced Logging interval Indication LED section light off function on off Data recorder sensor on off Power supply 12 Optional condition setting mode Page 3 23 Page 3 24 Chartless function setting d code H code H001 H006 H002 H005 H003 H004 13 Input data mode Page 3 25 Page 3 26 Set the container ID and the controller time Container I D No Controller time Personal computer and controller Data logged i...

Page 50: ...yed After indicating the last alarm display goes to the next item The numerator of the LCD display stands for the current alarm while the denominator stands for the number of alarm codes existing Note 2 The value of the humidity sensor is displayed only when the Dehumidification Control on off Setting is set to ON otherwise this item is skipped and the next item is shown LED lamp to be lit on SUPP...

Page 51: ... Current setting temperature Note 2 Current setting humidity Current defrosting interval LED display SET SPC or SET SPF SET SHU SET dEF Setting method Change the value using the key or key Press the key to determine the setting Setting temperature range 30 to 30 C Change the value using the key or key Press the key to determine the setting Setting humidity range 60 to 95 RH Select a defrost interv...

Page 52: ...it S Unlit bAT V Unlit VER If USDA is set to 3 or 4 or AU Set to 3 Set to 4 or AU 1 US 1 USDA1 2 US 2 USDA2 3 USDA3 3 USDA3 or CS If FA SEN is set to L or H SP C SHU dEF H S S S Control humidity setting RH Optional S Defrosting Def interval setting S S Unit ON OFF setting S S S Battery BAT Software version SOFT Control temperature setting SP S S S Suction air temperature indication RS S S S Power ...

Page 53: ... determine ON OFF P down ON OFF dHu 95 RH 65 RH SET SHU Note 1 In case of the G set operation G Set is also turned OFF automatically when the power is turned OFF Current indication mode M MODE M MODE M MODE M MODE M ON MODE M OFF MODE G set operation Note 1 Automatic pump down operation Dehumidification Humidity set In mode operation the following settings operations are available 1 Generator sett...

Page 54: ...e panel LED lighting off mode When pushing the key once the mode changes to chart indication mode When the panel LED lighting off mode activates the LED lighting is turned off and the LCD reads dISPOFF Cancellation of panel LED lighting off mode When the key is pushed again it returns to current indication mode and LED turns ON 0 CHART 0 CHART I O ON CHART CHART CHART CHART Power off Unit off All ...

Page 55: ...ure is displayed LCD The value of high pressure transducer is displayed The display reads HPT In kPa LED The control temperature is displayed LCD The value of the low pressure transducer is displayed The display reads LPT In kPa LED The control temperature is displayed LCD The value of voltage is displayed The display reads PT V In Volts LED The control temperature is displayed LCD The value of to...

Page 56: ... selection and the step No are displayed LCD The supply air temperature is displayed The display reads SS C In C or F During PTI only LED The PTI selection and the step No are displayed LCD The return air temperature is displayed The display reads RS C In C or F LED The control temperature is displayed LCD The pulp temperature is displayed The display reads US C In C or F LED The control temperatu...

Page 57: ...ed as YEAR Except when in PTI LED Day Month is displayed LCD The day and month are displayed This is displayed as dAY MON Except when in PTI LED Hour Minute is displayed LCD The time is displayed This is displayed as TIME Except when in PTI LED I d C is displayed LCD The ID is displayed using alphabetic characters This is displayed as ex dilu Except when in PTI LED I d N is displayed LCD The ID is...

Page 58: ...ature Press the key or key to pause the successive display of records After the pause the successive scrolling display will be resumed if no key operation is done for 10 seconds Keep the key pressed for 3 seconds to view the data again from the beginning To restore the current indication mode press the key If key operation is not performed within 5 minutes the current indication mode is resumed I ...

Page 59: ... An example p m 1 00 June 27 2008 RS 0 2 C SS 0 1 C SUPPLY LED lights on ALARM LED lights on when alarms exist Stop on the data of p m 12 00 June 27 2008 Example The successive display is resumed at every 1 hour logging intervals from the data stopped at 12 00 p m June 27 2008 After completion of indication of the oldest data Final indication No key operation Successive display One record per seco...

Page 60: ...l mode display The example below is base on the presumption that the current time is around 14 00 June 27 2008 SUPPLY RETURN ALARM R H SUPPLY RETURN ALARM R H 2 5 5 1 E 1 0 1 2 7 SUPPLY RETURN ALARM R H SUPPLY RETURN ALARM R H SUPPLY RETURN ALARM R H 2 0 8 1 E 4 1 1 0 8 COMP DEFROST IN RANGE DE HUMID COMP DEFROST IN RANGE DE HUMID COMP DEFROST IN RANGE DE HUMID COMP DEFROST IN RANGE DE HUMID 2 0 3...

Page 61: ... 8 Alarm Record Scroll 9 PTI Record Scroll To current indication with or if not controlled for 5 minutes COMP DEFROST IN RANGE DE HUMID SUPPLY RETURN ALARM R H F PTI S PTI Full PTI August 31 The controller shows the Time and Date and FULL PTI or SHORT PTI as below If no PTI data is present the LCD is displayed as below Common for scroll mode and battery mode Full PTI record Short PTI record COMP D...

Page 62: ...3 USDA sensors and 1 cargo temperature sensor Au The numbers of USDA sensors and cargo sensors are automatically detected and set ON If the dehumidification sensor is provided and the dehumidification function is available ON A If the dehumidification sensor is not provided but the dehumidification function is available OFF If the dehumidification function is not available Note Either ON or ON A i...

Page 63: ...f used as DECOS Ⅲe dECOS 3 Make selection using the key and key Press the key to determine the selection Make selection using the key and key Press the key to determine the selection Make selection using the key and key Press the key to determine the selection Make selection using the key and key Press the key to determine the selection Make selection using the key and key Press the key to determi...

Page 64: ... function not available H Detection function available at the upper ventilator L Detection function available at the lower ventilator FA SEN Make selection using the key and key Press the key to determine the selection Note If turned ON the LED display becomes unlit by pressing the key twice 0 CHART Make selection using the key and key Press the key to determine the selection Note 33 is applicable...

Page 65: ... key Press the key to determine the selection Note Refer to section 3 10 3 for details about H D codes Make selection using the key and key Press the key to determine the selection Note For details refer to section 5 2 Make selection using the key and key Press the key to determine the selection Note Refer to section 3 9 3 2 Make selection using the key and key Press the key to determine the selec...

Page 66: ...Make selection using the key and key Press the key to determine the selection Note Refer to section 3 9 3 2 Make selection using the key and key Press the key to determine the selection Note Refer to section 3 9 3 2 Make selection using the key and key Press the key to determine the selection Note Refer to section 3 9 3 2 Make selection using the key and key Press the key to determine the selectio...

Page 67: ...ess the key to go to the lower screen XXXX 4 alphabetical characters XXXX 4 alphabetical characters The characters being selected blink First the leftmost character starts to blink XXXXXXX 7 numbers The characters being selected blink First the leftmost character starts to blink Change the blinking character using the key and key If the key is pressed the blinking character moves to the right If t...

Page 68: ...ress the key to determine the selection and go to the subsequent Month setting screen The value can be increased or decreased by using the key and key Press the key to determine the selection and go to the subsequent Day setting screen Make the setting in the same manner as described above Determine the selection to go to the subsequent Hour setting screen Make the setting in the same manner as de...

Page 69: ...t after 3 minute E201 Pump down is not completed within 120 seconds Only alarm display E203 Overcool protection activates in the chilled or partial frozen mode Control temperature SP 3 C or for 3 minutes Restart after 3 minute E205 Abnormal lock current at the evaporator fan motor is detected E205 is displayed if a fan motor is faulty and F803 is displayed if two fan motors are faulty Only alarm d...

Page 70: ...ed Error indication only Operation continued Defrosting Error indication only Operation continued EOS Evaporator outlet temperature sensor Chilled Error indication only Operation continued Defrosting Defrosting start up Always permissible Defrosting termination The 90 minute timer count up or when EIS 90 C or RS set point SGS Suction gas temperature sensor Chilled Error indication only Operation c...

Page 71: ... EIS and SGS 4 Normal Abnormal Abnormal Expansion valve fixed opening rate control 5 Abnormal Normal Normal Liquid refrigerant back prevention to compressor by EOS and SGS 6 Abnormal Normal Abnormal Expansion valve fixed opening rate control 7 Abnormal Abnormal Normal Expansion valve fixed opening rate control 8 Abnormal Abnormal Abnormal Expansion valve fixed opening rate control Back up for temp...

Page 72: ...ng change Inside temperature defrosting interval dehumidifying set Optional Unit ON OFF 2 USDA data log USDA sensors data log every 1 hour 3 Trip data log Trip data log every 1 hour 3 5 3 Battery check 1 Life span of rechargeable battery The life of span of the rechargeable battery is approximately 2 years If the battery is used for 2 year or more the USDA data or trip data may not be logged even ...

Page 73: ...the characters indicated on the LCD screen blink Similarly when the dry cell battery is used the characters will blink on the LCD screen But the battery is not being recharged When no battery is recharged the voltage is indicated about 1 0V higher because the load is small 7 6V or more The battery is being recharged Less than 7 6V Turn ON the commercial power supply to recharge the battery for 14 ...

Page 74: ...r to Note 1 8 Fix the harness of rechargeable battery u and other harnesses to the controller unit with binding band q Refer to Note 1 9 Pass the harness of rechargeable battery u through wire saddle t Refer to Note 1 10 Bind the harness of rechargeable battery u and other harnesses with binding band w Refer to Note 2 11 Fix the harness of rechargeable battery u and other harnesses to the controll...

Page 75: ...with the refrigeration unit are marked with this symbol This means that the batteries shall not be mixed with unsorted Household waste Waste batteries must be treated at a specialized treatment facility forre use By ensuring waste batteries are disposed off correctly you will help toprevent potential negative consequences for the environment and human health In addition the used batteries please s...

Page 76: ...OD OF RECHARGEBLE BATTERIES 1 Peel the majic tape 2 Take out the rechageble battery from holder 3 Insert the rechageble battery to holder 4 Fix the rechargeble battery with majic tape 1 4 3 2 Completion https daikin p ru ...

Page 77: ...D OF U2 SIZE BATTERIES 1 Peel the majic tape 2 Take out the U2 size battery from holder 3 Insert the U2 size battery to holder 4 Fix the U2 size battery with majic tape 3 Completion U2 size Battery 1 2 4 https daikin p ru ...

Page 78: ... is generated during navigation There are seven kinds of logging data As to Tripdata its logging interval can select from 15 30 60 default and 120 minutes When F PTI is executed the logging interval become default Refer to clause 3 8 2 3 Controller has Max 2 years capacity at 60 min log interval Type Logging data 1 ID data Setting temperature Setting ventilation amount Setting humidity 2 Trip data...

Page 79: ...s not necessary to disconnect the short circuit connector or empty connector 8 Remove mounting screw with washer 7 mounting screw 8 spring washer 9 and toothed lock washer 0 of the controller Properly store the removed screws and washers for reuse Mounting screw 7 with washer 4 pieces Mounting screw 8 1 piece Spring washer 9 1 piece Toothed lock washer 0 1 piece Clamp 3 Harness bundle Refer to the...

Page 80: ...e harness to clamp 3 When fixing the harness to the clamp ensure that the sheet metal is not touched with the harness being stretched 13 Fix dry cell battery or rechargeable battery 1 with Velcro tape 0 14 Fix the harness of connector i to wire saddle r and insert connector i 15 Insert connector y into the CPU board and fix the harness to clamp u When fixing the harness to the clamp ensure that th...

Page 81: ...ten the screws securely and completely Fix the harness of terminal number 139 to wire saddles r and t 17 Bind the harnesses with binding band w Fix each harness to the controller unit with binding band q 18 Mount the controller cover Refer to figure below Place the cover on the front side of the cover guide Fix the cover by tightening the quick metal fitting with a quarter turn to the right Termin...

Page 82: ...3 40 Wire saddle t Wire saddle r Binding band w 2 Binding band q 5 Wiring completed after replacement https daikin p ru ...

Page 83: ...ly once from the DAIKIN HOME PAGE by following the procedure shown below Note The unit is operated by using the software already installed in the controller However ensure that the software is upgraded to implement optimal operation CONTAINER REFRIGERANTION UNIT DOWNLOAD Enter the ID number and the password Version upgrade manual Upload http www daikin com service Download Download Only once Never...

Page 84: ... AND PERIODIC INSPECTION The controller DECOS 3e has the automatic PTI function which consists of three process of SHORT PTI referred to as S PTI hereafter FULL PTI referred to as F PTI hereafter and MANUAL CHECK referred to as M CHECK hereafter The abnormalities which occur during automatic PTI will be displayed on the controller when the automatic PTI is terminated Refer to section 3 4 for the a...

Page 85: ...quid receiver 3 Solenoid valve coil cap 4 Casing frame 1 Compressor 10 Repainting 2 Water cooled condenser liquid receiver 3 Condenser fan motor 4 Condenser fan 1 Gas leakage 2 Refrigerant Inspection of moisture in the refrigerant and refrigerant charged amount Inspection of high pressure 3 switch operational pressure 1 Liquid solenoid valve 2 Economizer solenoid valve Operation and leakage 3 Inje...

Page 86: ...r terminal block if necessary 3 Terminal block 4 Condition of monitoring receptacle cap Conditions of personal 5 computer receptacle cap 6 Fuse conditions Burned out or not 1 Contact point inspection 2 Replace the contact on Magnetic switch contact compressor contactor 7 point inspection and 3 Replace the contact on replacement compressor fan motor 4 Replace the contact on evaporator fan motor 1 P...

Page 87: ...itchover 16 Evaporator fan motor 2 Revolution direction 17 Condenser fan motor Rotating direction 18 Evaporator fan Deformation and damage inspection 19 Condenser fan Deformation and damage inspection Check for abnormal noise 1 and vibration during operation 2 Temperature control 1 0 C operation function 2 18 C operation 3 Defrosting function 4 Unit water cleaning 3 45 Electrical system The servic...

Page 88: ...fore unit operation q Gas leakage inspection w Power voltage inspection Automatic PTI range 3 Operation inspection of safety device and control equipment q Safety device HPS Measurement of the actuating pressure by stopping the condenser fan motor w Control equipment Solenoid valve Inspection of operation open and close and leakage EFM Speed switchover and rotating direction EV SMV Inspection of o...

Page 89: ... CHECK is displayed on the LCD the manual check selection mode is set The detail of the manual check selection mode is described in page 3 48 F PTI S PTI M CHECK I O ON 10 11 12 13 Power off Unit off All indication Lights on for 3 sec Starting Preparation for 18 sec Current indication Operation state 1 Circuit Breaker ON for 3 sec for 3 sec for 3 sec for 3 sec for 3 sec I O Circuit Breaker OFF aft...

Page 90: ... check P16 Evaporator fan high and low speed operation check P18 Start up P20 Economizer solenoid valve ESV opening or closing check 1 2 P22 Discharge gas by pass solenoid valve BSV opening or closing check 2 P24 Defrost solenoid valve DSV opening or closing check P26 Standard pull down operation P28 Suction modulating valve SMV operation check P29 Electronic expansion valve EV operation check P30...

Page 91: ...Check on pull down from 0 C through 18 C P90 Check on controllability of frozen mode operation N Normal operation UNIT ON OFF key on S PTI start P00 to P32 Select F PTI within 18 seconds Y Y Y Y F PTI Y N N PTI abnormal end S PTI end Data logging PTI report Compressor protective device activation Operation test start P50 to P90 Operation test termination S PTI abnormal N Abnormal N Abnormal reset ...

Page 92: ...porator fan motor malfunction P20 Economizer solenoid valve J201 Economizer solenoid valve malfunction P22 Discharge gas by pass solenoid valve J221 Dischargegasby passsolenoidvalvemalfunction P24 Defrost solenoid valve J241 Defrost solenoid valve malfunction P26 Operation No indication Judged with P28 P28 Suction modulating valve J281 Suction modulating valve does not activate P29 Electronic expa...

Page 93: ...ccumulated operation time of the compressor Press the key to operate the evaporator fan at high speed and the operation current of the fan is indicated in the LED Press the key to operate the evaporator fan at low speed and the operation current of the fan is indicated in the LED Press the key to operate the condenser fan and the operation current of the fan is indicated in the LED Press the key t...

Page 94: ...er in LED 10 hours Keep the key pressed for 3 seconds to reset the accumulated operation time to 0 Evaporator fan 2 is located on the left viewed from the inside Press the key to display the accumulated operation time of the condenser fan in the LED Operation time Number in LED 10 hours Keep the key pressed for 3 seconds to reset the accumulated operation time to 0 Evaporator fan 2 accumulated ope...

Page 95: ...2 hours for 12 hours log HOURS and one day for 6 days log DAYS The indication of the data during the defrosting is flickered and the indication of the other chart data is lit on LCD panel 2 1 2 1 3 53 Example of chart indication Indication for temperature changing state Indication for temperature change trend 1 2 Temperature range Selected time base is lights up UNDER SP 5 C IN RANGE OVER SP 5 C 1...

Page 96: ...d the unit goes back to the current indication mode 0 CHART 0 CHART Temperature rise trend Temperature stable tendency Temperature fall tendency Trend indication Condition The latest data on the chart the oldest data on the chart set point of H001 ALARM indication setting set point of H001 set point of H001 set point of H001 The latest data on the chart the oldest data on the chart the oldest data...

Page 97: ... P001 Lasts the pull down for 1 hour P002 2 houes passed since pull down started 2 7 2 1 0 0 SUPPLY RETURN ALARM R H COMP DEFROST IN RANGE DE HUMID 0 0 1 S P P 8 1 0 0 2 7 2 1 0 0 SUPPLY RETURN ALARM R H COMP DEFROST IN RANGE DE HUMID 5 0 S P 8 1 0 0 If the setpoint is 18 C When RS reaches 17 C P00X will disappear automatically LED display alters every 1 sec 17 0 C 18 0 C Figure1 https daikin p ru...

Page 98: ...ing defrosting C F 3 H003 The alarm is displayed when the integrated time of state below SP 1 C reaches 2 hours C 4 H004 The alarm is displayed when the integrated time of state below SP 2 C reaches 2 hours C 4 H005 The alarm is displayed when the control air temperature is Out of In Range and defrosting was performed successively three times while the control air temperature does not return to in...

Page 99: ...efrosting H002 The alarm will be displayed when the total time below setpoint 1 C reaches 2 hours The alarm will be displayed when the total time below setpoint 2 C reaches 2 hours H004 H003 t 4Hr SP 1 C SP If t is smaller than 3 C code H001 appears This criteria 3 C can be adjusted from 1 2 5 or 10 C Inside Temperature time t1 2Hrs H002 SP 1 SP t2 t3 t1 t2 t3 2Hrs H003 2Hrs H004 SP 1 SP SP 2 t1 t...

Page 100: ...the control air temperature does not return to in range H005 30min Out range timer SP 1 SP 4Hr 4Hr Figure5 Alarm is displayed when the temperature difference between the control sensor and record sensor is 2 C for 1 hour or more H006 Supply air sensor SS Data recorder for supply air DSS DSS SS 2 C H006 Figure6 https daikin p ru ...

Page 101: ...The code d 22 will then be displayed when the total time below set point 2 C reaches 2 hours SP 2 C SP 1 C SP SP 1 C SP 2 C SP 3 C t1 6 hours t2 4 hours t3 2 hours t4 2 hours t6 1 hours t5 3 hours Point A Example If inside temperature was recorded above graph controller shows the following d code when user check the code at point A d106 above setpoint 1 C for 6 hours d204 above setpoint 2 C for 4 ...

Page 102: ...ture Trip data Inquiries Defrosting interval Alarm data 1 Container No Remote monitoring Logger header information Alarm Operation mode Commands Set point temperature changing Container No changing 2 Defrosting interval changing Unit ON OFF changing Remote control Manual defrosting initiation Header information changing 1 According to the relationship among slave modem Master modem and controller ...

Page 103: ...nit to protect the ozone layer around the earth from depletion wObserve strictly all the environmental laws relating with to the country where the repair service is conducted 4 1 2 Gauge manifold 1 Attaching the gauge manifold Turn the valve handle of coupler counterclockwise the push pin is pulled up Slide the sleeve upward and press it against the service port Then securely push the valve handle...

Page 104: ...ow pressure side hose Coupler Low pressure Hose for air purge and refrigerant charge Structure of gauge manifold Coupler high pressure Sleeve Valve handle A Service port High pressure Pressure gauge 2 Removal of gauge manifold Turn the valve handle of coupler counterclockwise the push pin is pulled up Slide the sleeve upward while fixing the valve handle section A to disconnect the quick joint fro...

Page 105: ...ation control setup Then the unit enters the pump down mode Alter the display from OFF to ON with the key Fix the display with the enter key Pump down is started when the key is pressed 2 Use of automatic pumpdown 1 Replacement of dryer After the automatic pumpdown operation is completed pressure in the pipe in and out of the dryer is slightly higher than the atmospheric pressure Thus although no ...

Page 106: ...OFF CFM ON ON ON OFF OFF LSV ON ESV ON ISV ON 2nd 3 HSV ON 1st 3 EV 77pls 18 146pls 34 146pls 34 146pls 34 0pls fullclose Pressure equalizing All stop for 40 seconds Prevention of air mixing vacuum in the system DSV BSV SMV 100 100 100 100 100 RSV Refrigerant collected line after automatic pump down operation HSV Compressor Reheat coil optional BSV DSV LSV ESV EV Evaporator RSV DPR Condenser Check...

Page 107: ... r is same size at q for low pressure 3 Liquid charging t e After vacuuming charge liquid refrigerant from t first and them from e If not reached to the specified amount 5 2 kg go to next below 1 Operate Automatic Pump Down first and stop it using ON OFF switch after the compressor stops during the Auto pump down operation 2 Charge liquid refrigerant from port e Low pressure e LSV e t r q w Drier ...

Page 108: ...ollect the coolant in the liquid receiver stop the unit once Operate the condenser fan in accordance with the condenser fan check procedure included in the manual check procedure and wait until the cooling air inlet and outlet temperatures become equal Non condensable gases are present if there is any difference between the saturation pressure and the condensation pressure corresponding to the tem...

Page 109: ...um dehydration charge the liquid refrigerant from port t Aprrox 50 of the specified amount will be charged 2 Replace the manifold gauge hose to port e and add the liquid refrigerant Then if it reached to the specified amount close the cock of the refrigerent cylinder t R134a e R134a Figure 1 Figure 2 CAUTION Carry out the operation check after the replacing and charging of refrigerant then replace...

Page 110: ...nytrogen gas Blind flange Discharge Cable connection label See Note 1 Oil plug Blind flange Suction Auxiliary parts packed in plastic bag Weight 72 Kg Blind flange Discharge Cable connection label See Note 1 Oil plug Blind flange Suction Auxiliary parts packed in plastic bag Instruction card Gasket Suction Gasket Discharge Cable connection abel for LXE10E 1 Packing tape for suction flange Insulati...

Page 111: ... insulation tape fixed on suction flange and discharge flange 8 Remove the bolts for suction and discharge flange Attention Use double wrenches when the flare nuts are removed Compressor Injection piping Gauge piping 3 Installation of compressor Connect pipings and fix mounting bolts 1 Before connecting pipings insert and screw in the mounting bolts slightly 2 Tighten the flare nuts for the inject...

Page 112: ...using clamp band to the sunction flanges 11 Seal with silicon sealant around the flare nut for gauge piping 11 Seal with Silicon Sealant 10 Fix the auxiliary insulation tape Attention Pay the attention to the cable connection Incorrect wiring may run the compressor in wrong direction and may cause burn out Connect cables 5 Connect the cables to the terminals CAUTION The unit does not have suction ...

Page 113: ... the short PTI 4 When P10 is displayed on the LED stop the unit Excess oil Oil plug Oil REMOVING EXCESS COMPRESSOR OIL IS NOT COMPLETED REMOVE EXCESS COMPRESSOR OIL THEN TAKE OFF THIS LABEL 7 Close the oil plug when no more oil comes out 8 Take off Removing oil lavel sticked on compressor body 5 Bypass gas from high pressure side to low pressure side of gauge manifold adjust the low pressure to 0k...

Page 114: ...oil collector into the oil gauge openning to collect the contaminated oil inside the compressor Note Use an oil pan to prevent the oil from escaping when the oil gauge is removed t r 2 Filling new oil A q Fill 2 0L of new oil through the suction flange with the compressor removed w Attach the compressor to the unit Replace the discharge and suction flange gaskets with new ones Tightening torques C...

Page 115: ...k the oil contamination 3 Repeat steps 1 to 7 if the oil is still dirty 6 Adjustment of oil quantity Refer to 4 Removal of excess refrigerant oil after compressor replacement on page 4 11 7 Replacement of dryer filter 1 Carry out the automatic pump down 2 Replace the dryer filter Tightening torque LXE10E A 54 9N m LXE10E 1 28 0N m 8 Checking refrigerant gas leaks 9 Securely apply touch up and sili...

Page 116: ...the motor r Install the fan and connect the cable t After replacement confirm that the fan is not in contact with the fan guide For checking rotate the fan by hand 3 Evaporator fan Loosen the two sets of screws on the boss portion of the fan and pull the fan downward out If the boss is stuck to the motor shaft use a large spanner as shown below 4 Evaporator fan motor q After removing the fan at it...

Page 117: ...or the over current setting 2 1 Overcurrent setting Cut jumpers at section A according to the following chart in order to make the over current setting Example over current setting for 10Hp single power 2 2 Indication of check marks After cutting jumpers indicate check marks on the table B Example of check mark indication i Indication label of applicable model q CT1 total current w CT2 compressor ...

Page 118: ...ng plate Provided Not to be removed Not to be removed To be removed To be removed Cut jumper Do not cut jumper q Disconnect the wires routed via CT1 and CT2 from the terminals At this time take care to prevent CT1 and CT2 from being damaged w Disconnect the connector CN1 for the controller and the connector CN2 for the main circuit e Remove four mounting nuts r After replacing the PT and CT board ...

Page 119: ...ve the metal fitting and the coil r Remove the brazed part of the pipe t Insert the new valve body in the pipe Braze the new valve body while cooling it with a wet cloth Cooling temperature 120 C 248 F or less y Mount the coil and the metal fitting u Mount the anti condensation tube i Fix the coil lead wire with a binding band Part names Metal fitting Binding band Binding band Coil Main unit Lead ...

Page 120: ...osition of the dimple of coil bracket u should not be displaced Note Ensure that the tie wrap is not tilted 3 Arrange the lead wires as shown in the Fig A and Fig D and fix them with the binding band so that the slack of lead wires should be prevented 4 Replace the upper rubber cover q Note Set the engaging section of upper cover to fit with the rim of lower rubber cover 0 5 Place the binding band...

Page 121: ...odulating valve body 4 2 6 Drier The drier automatically absorbs moisture in the refrigerant while it is circulated It also commonly works as a filter to remove dust in the refrigerant Replace the drier if it does not absorb moisture is blocked or if the system has been opened to the atmosphere When installing the new drier follow the arrow and do not make any mistake about the installation direct...

Page 122: ...il out e Replace the coil with a new one and restore the hexagonal head bolt the binding band and connector on the original position When reassembling the coil the tightening torque should be 1 2 N m 12 2 kg cm 2 Replacement of valve body q Remove the hexagonal head bolt on the top of the coil to pull the coil out w Remove the hexagonal head bolt of the fixing plate and cut the two pipes at the si...

Page 123: ...ck tight etc on the screw section to avoid loosening of the cap r After replacement carry out refrigerant leakage check and make sure there are no leaks 4 2 9 Check valve Model LCV B 5 1 Replacement procedure q Remove the pipe clamp which fixes the check valve then heat up the valve to disconnect the brazed joint w Install the new check valve taking care to install it in the correct direction whic...

Page 124: ...B A C 4 2 11 Low pressure transducer LPT The LPT is located in the refrigerant circuit The operating low pressure value is displayed on the controller indication panel 1 Replacing the transducer q Disconnect the lead wire from the control box w In order to prevent refrigerant from flowing out disconnect the low pressure transducer piping from the gauge joint with check valve C on the compressor si...

Page 125: ...ownward for prevention of water entering into the tube r Dryer Make the heat shrinkage tube fit in this area Gauge pipe side Low pressure transducer cable side q Heat shrinkage tube w Connector e Flare nut Sealer 4 2 12 High pressure transducer HPT The HPT is located in the refrigerant circuit The operating high pressure value is displayed on the controller indication panel 1 Replacement procedure...

Page 126: ...nt when RS is under approx 0 deg C Shortage RS approx 0 C Flashing Normal in most cases Refrigerant charge is normal with flashing in the indicator in most cases when RS is above approx 0 deg C Chilled operation Flashing Normal in most cases Refrigerant charge is normal with flashing in the indicator in most cases during chilled operation with capacity control As flashing here does not mean gas sh...

Page 127: ... 24 4 23 737 22 2 20 740 20 6 18 742 17 8 15 745 15 0 13 747 11 7 10 750 7 2 8 752 0 5 755 Take care that this type is often used as the most convenient type With the pump of an oil rotary type it is important to replace the oil and check the achievability every 1 to 2 months 2 Vacuum dehydrating method There are two method of vacuum dehydrating of normal vacuum dehydrating and special vacuum dehy...

Page 128: ...ours 1 hours Totally 3 hours Charge of refrigerant Addtional pressure Atmospheric pressure Vacuum Time chart of special vacuum dehydrating 0 5kg cm2 0kg cm2 200mmHg 400mmHg 600mmHg 700mmHg 755 mmHg 755 mmHg Vacuum dehydrating 2 hours Vacuum breaking Vacuum dehydrating 1 hour Vacuum holding test 1 hour Charge of refrigerant 760mmHg Totally 4 hours 1mmHg 0 0013kg cm2 0 133Kpa w Vacuum holding test H...

Page 129: ... air temperature or supply air temperature with the chilled partial frozen and frozen switching signals from the controller The faulty sensor detection function and calibration function are integrated for maintenance and inspection Recording Accuracy C temperature range Recorder Sensor Total 25 C to 10 C 1 0 1 0 2 0 10 C to 15 C 0 5 0 3 0 8 15 C to 29 9 C 1 0 1 0 2 0 Model Use ST9503 4 RSS For sup...

Page 130: ...hart paper or its equivalent Do not use the recording charts other than ones mentioned above 2 Do not change the position of pen during transportation 3 When the power is supplied the pen vibrates momentarily and will return to its original position due to the recording characteristics but this is not a sign of trouble INC OFF ADJ DEC Calibration switch INC To increase temperature figure DEC To de...

Page 131: ...attery Charge type nickel cadmium battery 7 2V 600mA Model 6N 600AA 2 Replacement reference As reference 2 to 4 years have elapsed Replace the battery if the pen does not swing up to 25 C when the breaker is turned off Confirm the life of rechargeable battery and make sure the internal gear rotating properly through the rotation check window when the battery was replaced Speed bolt Hinge 5 Replace...

Page 132: ...eceptacles should be set 2 USDA sensor type Optional condition function setting mode described in page 3 23 Type of USDA sensor should be set 5 2 3 USDA sensor calibration USDA requires sensor calibration every transportation and report each offset figure Free supply downloading software enable to assist this Please refer to Operation manual for Daikin Container Communication Software 5 2 4 USDA t...

Page 133: ...5 5 USDA sensor Connect to receptacle An example of installation of USDA receptacle inside 7 8 9 USDA sensor receptacle Cargo thermo sensor receptacle PC port receptacle https daikin p ru ...

Page 134: ...cording to the Operation Manual supplied by TransFRESH The controller and sensor included in the CA devices are installed by the TransFRESH s agents before each transportation An example of installation of CA devices outside qTransFRESH SECURITY ENCLOSURE wTransFRESH COMMUNICATION BRACKET eTransFRESH Single purge port q w e TransFRESH https daikin p ru ...

Page 135: ...5 7 An example of installation of CA devices inside q TransFRESH ASS Y A4 A5 CABLES W MOUNTING BOX q https daikin p ru ...

Page 136: ...temperature Control sensor Chilled mode 30 0 C to 3 0 C 86 0 F to 26 6 F Supply air temperature sensor High speed Capacity control operation using the suction modulating valve and the hot gas bypass 3 1 C to 10 0 C 26 4 F to 14 0 F Suction air temperature sensor 10 1 C to 30 0 C 13 8 F to 22 0 F Suction air temperature sensor Abnormal sensor Backup operation HPT Only abnormal indication Operation ...

Page 137: ...e power supply Check the power supply plug Check for disconnection of cable The unit is normal if the condenser fan is stopped while the HPT is 1000 kPa or more Replace faulty device Turn the switch ON See the instructions for alarm code of electronic controller in section 6 2 Replace the Fu Replace faulty device Replace the transformer See the alarm code when ALARM is issued See section 6 2 Remov...

Page 138: ...g 134 and 155 24V AC Check for disconnection of compressor motor coil Check the terminals Check the voltage Faulty coil of magnetic contactor for compressor Faulty RPP operation NO Reverse phase Check the controller and compressor Replace RPP Is the voltage between the wiring 133 and 134 1 2 of CN19 24V AC 1 Faulty controller Ry NO YES Normal phase Normal phase YES YES NO NO YES Refer to Schematic...

Page 139: ...nsformer TrC Replace the controller Is the voltage of three phase power supply on the primary side of the circuit breaker 300 V or less NO NO YES YES YES Defrost normal The compressor does not operate Disconnection of fuse Fu1 circuit Faulty controller Faulty PT CT board Is the fuse Fu1 circuit disconnected Replace the fuse Fu1 NO Replace the controller or PT CT board YES A Unit operates but soon ...

Page 140: ...e between the ports w and t 1000 kPa or more Clogged section between the ports w and t or DRP operation is faulty Replace the DPR NO Is the difference in pressure between the ports t and e 100 kPa or more Blocked section between the ports t and e or blocked LSV Replace the LSV NO Is the difference in temperature of the pipe in front of and that back of dryer filter 5 C or more Check for clog in a ...

Page 141: ...arge air temperature at condenser 50 C or higher Out of operation range Restore short circuit at discharge air Is the condenser water cooled Visually check for clog and dirt at the fin of air cooled condenser Clogged cleaning Check for entering of air referring to clause 4 1 4 2 Trap of air wrong refrigerant type Replace the refrigerant Overcharge Entering of air wrong refrigerant type Replace the...

Page 142: ...sed when the ventilator is opened Is the DCHS sensor installed inappropriately Faulty resistance of electronic expansion valve coil 46Ω phase YES Inappropriate NO Correct Correct installation of sensor YES Inappropriate Replace the electronic expansion valve coil Reset opening of EV SMV Circuit breaker ON Is pull down possible Is pull down possible NO Fan rotates normally Check the wiring of magne...

Page 143: ...ES NO Cold NO Cold NO The low pressure is excessively high The low pressure is excessively low Is pull down possible NO YES Restore the electronic expansion valve see the pictures below 1 Apply Lock tight sealant to the threads 2 Apply Lock tight sealant to the metal touch section 3 Apply silicone sealant to the flare nut 4 Fix the cable at two positions Replace the valve Replace the dryer Remove ...

Page 144: ...tor high speed for evaporator fan motor turned OFF Is the evaporator fan motor stopped YES Faulty motor Replace YES Faulty DCHS temperature detection Replace YES Correct installation of DCHS NO NO NO HPT 700kPa YES Leak from DPR Replace the DPR Leak from ISV Replace the ISV Heating operation DCHS Discharge pipe temperature sensor Faulty operation of valve HSV or DSV Faulty operation of high pressu...

Page 145: ...ect installation of DCHS The SMV opening is fixed to approx 24 Operating temperature is hunting Is the difference in pressure between the pressure gauge and LPT 30 kPa or more Is the DCHS or heat insulator installed inappropriately Check the BSV connector or lead wire Reset the opening of SMV Circuit breaker ON YES YES YES NO NO NO BSV Discharge gas bypass solenoid valve Ⅴ Control is unstable duri...

Page 146: ...t pipe cold Check the SMV YES YES YES NO NO NO NO YES Is the opening of the SMV 36 or more Is the BSV outlet pipe hot Check operation of the BSV Replace the BSV YES NO Temperature continues to increase Manual defrost As for the manual defrost refer to page 2 22 Piping Removed or loosen cramp Auditory check Visual check Correct the cramp Abnormal noise Malfunction of compressor inside Auditory chec...

Page 147: ...outlet pipe frosted Leak from ISV ISV wiring check Correct wiring Replace the ISV valve Is there any frost on the compressor Is there any frost on the compressor Replace the EV Finish Manual defrost Circuit breaker OFF ON NO YES NO YES NO YES YES NO YES NO As for the manual defrost refer to P 2 22 Faulty operation of electronic expansion valve EV Ⅶ Abnormal frosting on compressor https daikin p ru...

Page 148: ...rt on unit Check for short circuit or disconnection at round crimp type terminal board from No 23 24 25 26 to RM connection port or connector type terminal board from CN26 to RM connection port Faulty controller Short circ of RM circuit on ship Symptom Cause Checkpoint Remedy The air cooling evaporator fan continues rotating Temperature in the control box is high Water pressure switch WPS is short...

Page 149: ...tly if PT1 300V or PT1 530V continuously for 15 seconds If the phase sequence positive and negative is unknown Abnormal power supply voltage 530V or higher 300V or lower F705 S phase is open phase Abnormal power supply voltage S phase is open phase Faulty contact of power supply facility F803 If any of the following conditions is applicable 1 E107 is generated twice due to EV opening error 2 Consi...

Page 150: ...n on the secondary side of magnetic contactor for evaporator fan E207 Defrost cannot be completed within 90 minutes Malfunctioned equipment Faulty sensor EOS RS HPT LPT DCHS Faulty controller Faulty operation of HSV DSV ISV Faulty operation of discharge pressure regulating valve Malfunctioned equipment Compressor lock Faulty CT of PT CT board Abnormal controller CPU board Shortage of rafrigerant M...

Page 151: ...ault High pressure transducer HPT fault Voltage sensor PT2 fault Pulp temperature sensor USDA1 fault Pulp temperature sensor USDA2 fault Pulp temperature sensor USDA3 fault Humidity sensor Hus fault Carge temperature sensor STS fault System malfunction Faulty sensor Faulty controller Broken or short circuited lead wire Wrong wiring Disconnection of connector E417 E421 E423 Voltage sensor PT1 fault...

Page 152: ...function Compare the SS with the DSS on the controller panel P14 HPT LPT accuracy check J141 Excessively large pressure difference between HPT and LPT HPT malfunction Compare the high pressure valve with the gauge manifold of HPT on the controller panel P20 Check on economizer solenoid valve ESV J201 ESV does not open ESV coil malfunction Check on ESV coil wiring and terminals P16 Evaporator fan H...

Page 153: ...on No unit malfunction Ambient temperature is lower than 10 C Ambient temperature is higher than 43 C Check ambient temperature P60 0 C control No indication No judgement P70 Defrosting operation check J701 Out of starting condition EOS is 20 C or more Wrong installation of EOS Check the installation of EOS P90 18 C control No indication No judgement P80 Pull down cooling capacity J801 Pull down t...

Page 154: ...int Tighten the chart nut then it will return to normal Right side Occurrence read out from the recording chart When the moisture in the cargo is excessive the cooling capacity becomes insufficient during pull down operation since frosting occurs excessively Since the temperature rises before reaching the set point temperature defrosting is repeated at outside of the in range temperature Abnormal ...

Page 155: ...ed the inside temperature gradually rises Abnormal content and abnormal point Due to the insufficient cooling capacity the inside temperature rises Refrigerant amount is short due to leakage Compressor valve is broken Expansion valve or liquid solenoid valve are clogged High pressure rises due to shortage of air flow rate of the condenser etc Set temperature 18 C Occurrence read out from the recor...

Page 156: ...Abnormal content and abnormal point Since the liquid solenoid valve is not closed pump down operation before defrost starts is not performed and cooling operation continues with the evaporator fan stopped The normal operation starts 2 min after defrosting has been terminated forcibly but the evaporator is still cold https daikin p ru ...

Page 157: ...tronic expansion valve The emergency magnet is used to adjust the opening For the details refer to the clause 6 5 3 Opening Adjustment e Suction Modulation Valve opening adjustment for full opening Use Emergency Magnet for full the opening For details refer to Adjustment in fully open condition in section 6 5 4 3 Operating condition at emergency Temperature can not be controlled Turn the circuit b...

Page 158: ...ont of the controller and disconnect short circuit connectors SCC1 1 Blue SCC1 2 Red and SCC3 White Connect short circuit connector SCC1 1 Blue to CN8 of the power supply I O board Turn ON the circuit breaker If the power supply is in reversed phase the compressor does not operate And the condenser fan is rotated inversely Turn ON the circuit breaker The evaporator fan operates in reverse at rever...

Page 159: ... magnetically attracted to the coil mount section by the driving magnet located inside Turn the emergency magnet in the OPEN direction clockwise in the same place Ensure that the valve is fully open There is a small click sound Turn 90 to 180 counterclockwise the emergency magnet in the same place To shorten the operation time it is recommended that the opening be adjusted However slightly close t...

Page 160: ...e CN9 connector from the power supply I O board of the controller to forcibly turn OFF the power supply to the suction modulation valve Remove the binding band of the suction modulation valve cap and then remove the cap Remove the binding band from the upper section of the suction modulation valve coil Remove the binding band of the suction modulation valve cover to expose the lower section of the...

Page 161: ... is magnetically attracted to the coil mount section by the driving magnet located inside Turn the emergency magnet in the OPEN direction clockwise in the same place Ensure that the valve is fully open There is a small click sound Yellow label Silver label Coil mount section Coil Rubber cover Emergency magnet Part No 1896110 UP SIDE DOWN SIDE OPEN UP SIDE DOWN SIDE OPEN Attention The silver label ...

Page 162: ...erence is 2 C or more between SS and DSS or more than one hour Replace the SS and DSS only when the SS is faulty Frozen mode Temperature difference is 2 C or more between RS and DRS or more than one hour Replace the RS and DRS only when the RS is faulty Unit back up operation Check method Chilled mode Back up operation with DSS Frozen mode only malfunction code indication Check for looseness of th...

Page 163: ... Main part Tighten torque mm in N m kgf cm Ibf ft φ 6 4 2 8 Compressor pressure port 15 7 160 11 3 φ 9 5 3 8 36 3 370 26 8 φ 12 7 4 8 Dryer 54 9 500 40 5 7 3 Resistance of motor coil and solenoid valve coil Symbol Parts name Value of resistance Ω CM 1 780Ω 75 C Hot gas solenoid valve coil Injection solenoid valve coil Electronic expansion valve coil Compressor motor coil CFM Condenser fan motor co...

Page 164: ... 6 1118 11 39 162 1 12 10 4 85 0 86 12 3 48 118 4 1149 11 72 166 6 11 12 2 93 0 94 13 4 49 120 2 1182 12 04 171 3 10 14 100 1 02 14 5 50 122 1214 12 38 176 0 9 15 8 108 1 10 15 6 51 123 8 1248 12 72 180 9 8 17 6 117 1 18 16 9 52 125 6 1281 13 06 185 7 7 19 4 125 1 27 18 1 53 127 4 1316 13 42 190 8 6 21 2 134 1 36 19 4 54 129 2 1351 13 77 195 8 5 23 143 1 45 20 7 55 131 1387 14 14 201 1 4 24 8 152 ...

Page 165: ...665 15 5 13 88 34 93 2 1 727 16 3 2 14 59 33 91 4 1 791 17 1 4 15 33 32 89 6 1 859 18 0 4 16 12 31 87 8 1 929 19 2 2 16 95 30 86 2 003 20 4 17 83 29 84 2 2 080 21 5 8 18 76 28 82 4 2 160 22 7 6 19 75 27 80 6 2 244 23 9 4 20 80 26 78 8 2 331 24 11 2 21 91 25 77 2 423 25 13 23 08 24 75 2 2 519 26 14 8 24 33 23 73 4 2 619 27 16 6 25 66 22 71 6 2 724 28 18 4 27 06 21 69 8 2 833 29 20 2 28 56 20 68 2 9...

Page 166: ...110 230 9 919 82 180 23 482 112 234 9 361 84 183 22 005 114 237 8 840 86 187 20 633 116 241 8 351 88 190 19 358 118 244 7 894 90 194 18 171 120 248 7 465 92 198 17 066 122 252 7 063 94 201 16 037 124 255 6 685 96 205 15 078 126 258 6 331 98 208 14 184 128 262 5 998 100 212 13 350 130 266 5 686 7 7 High pressure transducer characteristics table Pressure Out put Pressure Out put kPa G V kPa G V 0 0 ...

Page 167: ...t exchanger DSV BSV CFM HPS HPT ISV SMV LSV Reciever Compressor LPT DPR M HSV EV ESV M EFM2 EV Electronic Expansion Valve SMV Suction Modulation Valve DPR Discharge pressure regulator LSV Liquid Solenoid Valve HSV Hot Gas Solenoid Valve DSV Defrost Solenoid Valve ISV Injection Solenoid Valve ESV Economizer Solenoid Valve BSV Discharge Gas Bypass Solenoid Valve https daikin p ru ...

Page 168: ... mounted on the controller in the control box A Earth B Compressor green C Defrost red D In range orange q Receptacle for remote monitoring optional w COMP green e DEFROST red r IN RANGE orange t DE HUMID yellow Also the receptacle for remote monitoring of the indicator lamp can be optionally attached The connection is as shown below w q e r t ３１２ＡＬＡＲＭＲＨＤＥＨＵＭＩＤｂ１２ＣＦＳＰ５ＯＶＥＲＨＯＵＲＳ１４６...

Page 169: ...use 2 250V 10A Gas bypass solenoid valve BSV Defrost solenoid valve DSV Reheater solenoid valve RSV for dehumidification Fuse 3 250V 10A Hot gas solenoid valve HSV Liquid solenoid valve LSV Injection solenoid valve ISV Economizer solenoid valve ESV Fuse 4 250V 10A Modem Fuse 6 250V 10A Recorder Fuse 9 250V 10A Remote monitoring receptacle RM Fuse 7 250V 10A CPU board Electronic expansion valve EV ...

Page 170: ...7 12 Schematic wiring diagram LXE10E136 7 8 https daikin p ru ...

Page 171: ...7 9 7 9 7 13 Stereoscopic wiring diagram LXE10E136 https daikin p ru ...

Page 172: ...rine type Container Refrigeration Unit Service Manual Head Office Umeda Center Bldg 4 12 Nakazaki Nishi 2 chome Kita ku Osaka 530 8323 Japan Tel 06 6373 4338 Fax 06 6373 7297 Tokyo Office JR Shinagawa East Bldg 11F 18 1 Konan 2 chome Minato ku Tokyo 108 0075 Japan Tel 03 6716 0420 Fax 03 6716 0230 LXE10E100 or later DECOSⅢe https daikin p ru ...

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Daikin LXE10E100, Service Manual

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