DISASSEMBLY
●
Remove the Fr/Rr stop switch.
●
Take out the boot and circlip from the master cylinder.
TOOLS : SNAP RING PLIERS
●
Remove the washer, piston, spring from the master
cylinder.
●
Clean the master cylinder, reserve, master piston with
the recommended brake fluid.
INSPECTION
●
Check the piston periphery for scores, scratches or
nicks and replace if necessary.
●
Check the primary and secondary cups for wear.
12-8
FRONT WHEEL/FRONT FORK/STEERING/BRAKE
·
When servicing the brake system, use shop towels to
cover rubber and plastic parts and coated surfaces to
avoid being contaminated by brake fluid.
·
When removing the brake fluid tube bolt, be sure to
plug the tube end to avoid brake fluid leakage.
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
STOP
SWITCH
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER SET
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
MASTER
CYLINDER BODY
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
SECONDARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
PRIMARY CUP
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
Summary of Contents for S2 125
Page 1: ......
Page 3: ......
Page 21: ...MEMO...
Page 49: ...MEMO...
Page 59: ...MEMO...
Page 63: ...7 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION LH CRANKCASE COVER...
Page 77: ...8 0 A C GENERATOR STARTER CLUTCH FLYWHEEL STATOR COMP RH SHROUD COOLING FAN...
Page 86: ...MEMO...
Page 103: ...10 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOP RING SECOND RING OIL RING...
Page 110: ...MEMO...
Page 111: ...11 0 TRANSMISSION CRANKSHAFT CRANKCASE RH CRANKCASE LH CRANKCASE CRANKSHAFT...
Page 122: ...MEMO...
Page 144: ...MEMO...
Page 145: ...13 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 154: ...MEMO...
Page 168: ...MEMO...
Page 177: ...MEMO...
Page 183: ...SERVICEMANUAL 2004 11 PRINTED 2004 11 PUBLICATION NO COPY...