8-3
A.C GENERATOR/STARTER CLUTCH
●
Install the universal holder on the flywheel.
●
If the universal holder connot be used, remove the LH.
crankcase cover at the left side of the crankshaft, and
hold the drive face with the drive face holder.
●
Loosen the flange nut securing the fly wheel, and
remove the flywheel using the A.C.G rotor puller.
●
Loosen the 2 pan screws securing the pulse generator,
and remove it.
●
Loosen the 3 starter setting pan screws, remove the
stator.
TOOLS : A.C.G ROTOR PULLER
UNIVERSAL HOLDER
DRIVE FACE HOLDER
FLANGE NUT
UNIVERSAL HOLDER
A,C,G. ROTOR
PULLER
FLYWHEEL
PAN SCREWS
PAN
SCREWS
·
Insert the puller shaft and remove the flywheel after
inserting the A.C.G rotor puller and securing it with
spanner.
·
The flywheel may easily removed if you rotate the
puller while tapping the roller shaft with metal
hammer.
·
Always use a holder and a puller to remove the
flywheel. Do not try to remove the flywheel by
hammering directly on it. The crankshaft or
components could be damaged.
·
After removing the flywheel, check the woodruff
key for damage and wear.
Summary of Contents for S2 125
Page 1: ......
Page 3: ......
Page 21: ...MEMO...
Page 49: ...MEMO...
Page 59: ...MEMO...
Page 63: ...7 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION LH CRANKCASE COVER...
Page 77: ...8 0 A C GENERATOR STARTER CLUTCH FLYWHEEL STATOR COMP RH SHROUD COOLING FAN...
Page 86: ...MEMO...
Page 103: ...10 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOP RING SECOND RING OIL RING...
Page 110: ...MEMO...
Page 111: ...11 0 TRANSMISSION CRANKSHAFT CRANKCASE RH CRANKCASE LH CRANKCASE CRANKSHAFT...
Page 122: ...MEMO...
Page 144: ...MEMO...
Page 145: ...13 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 154: ...MEMO...
Page 168: ...MEMO...
Page 177: ...MEMO...
Page 183: ...SERVICEMANUAL 2004 11 PRINTED 2004 11 PUBLICATION NO COPY...