
●
Check the slider bush contact face.
●
If the slider bush is extensively damaged, replace the
bottom case.
FRONT FORK ASSEMBLY
●
Wash parts with clean oil prior to assembling.
●
Assemble the rebound spring and thd fork piston to the
fork tube.
●
Assemble the fork tube to the bottom case.
●
Wrap the bottom case with a piece of cloth, and fix it to
the vise.
●
Apply screw locking agent to the socket bolt thread,
and assemble the socket bolt to the fork piston.
TORQUE VALUE : 2.0kgf
·
m
●
Apply ATF to a new oil seal.
●
Assemble the oil seal to the bottom case.
●
Insert the oil seal with special tools until the attachment
groove of the bottom case set ring is exposed.
TOOLS : FORK SEAL DRIVER
FORK SEAL DRIVER BODY
12-17
FRONT WHEEL/FRONT FORK/STEERING/BRAKE
·
When a vise is used to hold the bottom case, do not
insert the case itself but insert the bracket.
FORK TUBE
FORK SEAL DRIVER
FORK SEAL DRIVER
ATTACHMENT
BOTTOM CASE
FORK TUBE
Summary of Contents for S2 125
Page 1: ......
Page 3: ......
Page 21: ...MEMO...
Page 49: ...MEMO...
Page 59: ...MEMO...
Page 63: ...7 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION LH CRANKCASE COVER...
Page 77: ...8 0 A C GENERATOR STARTER CLUTCH FLYWHEEL STATOR COMP RH SHROUD COOLING FAN...
Page 86: ...MEMO...
Page 103: ...10 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOP RING SECOND RING OIL RING...
Page 110: ...MEMO...
Page 111: ...11 0 TRANSMISSION CRANKSHAFT CRANKCASE RH CRANKCASE LH CRANKCASE CRANKSHAFT...
Page 122: ...MEMO...
Page 144: ...MEMO...
Page 145: ...13 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 154: ...MEMO...
Page 168: ...MEMO...
Page 177: ...MEMO...
Page 183: ...SERVICEMANUAL 2004 11 PRINTED 2004 11 PUBLICATION NO COPY...