DAELIM S2 125, Service Manual

Page: 132 / 184

●
Check the master cylinder for scores, scratches or nicks
and replace if necessary.
ASSEMBLY
INSTALLATION
●
Coat the piston, cup with the fresh brake fluid and
install it on the piston. Install the spring with its larger
diameter end toward the master cylinder.
12-9
FRONT WHEEL/FRONT FORK/STEERING/BRAKE
·
If there is any leak of fluid when installing new
piston, it may indicate the side wear of the cylinder
by the direction of the piston contacting face. In this
case, the master cylinder must be replaced also.
·
Install the holder with its “UP” mark facing
upwards, and align the holder joint with the punch
mark on the handle bar.
·
Tighten the holder upper bolt first.
BOOT
CIR CLIP
WASHER
LEVEL
STOP SWITCH
MASTER CYLINDER
BODY
OIL CUP CAP
DIAPHRAGM
DIAPHRAGM PLATE
SPRING
·
Replace the piston, spring, cups and snap ring as a
set.
·
Be sure that each part is free from dust or dirt before
reassembly.
·
When cleaning with the brake fluid, use the specified
brake fluid.
●
Install the primary cup with its concaved side toward
the inner side of the master cylinder.
●
Install the snap ring.
●
Install the rubber boot in the groove properly.
TOOL : SNAP RING PLIERS
●
Install the front / rear master cylinder to the handle bar.
·
When installing the cups, do not allow the lips to
turn inside out.
·
Note the installation direction of the snap ring.
·
Be certain that the snap ring is seated firmly in the
groove.
BOOT
BOOT
BOOT BOOT
BOOT BOOT
BOOT BOOT BOOT BOOT BOOT
BOOT BOOT
BOOT BOOT
BOOT BOOT
BOOT
SETTING BOLTS
SETTING BOLTS
SETTING BOLTS SETTING BOLTS
SETTING BOLTS SETTING BOLTS
SETTING BOLTS SETTING BOLTS SETTING BOLTS SETTING BOLTS SETTING BOLTS
SETTING BOLTS SETTING BOLTS
SETTING BOLTS SETTING BOLTS
SETTING BOLTS SETTING BOLTS
SETTING BOLTS