8-4
A.C GENERATOR/STARTER CLUTCH
A.C GENERATOR INSTALLTION
●
Install the stator to the RH. crankcase cover.
●
Clean the tapered portion of the crankshaft.
●
Clean the inside part of the flywheel.
●
Check the woodruff key, install the flywheel by
aligning the groove with the woodruff key.
●
Temporarily install the flywheel nut, hold the flywheel
with the universal holder, and tighten the flywheel nut
with the specified torque.
TORQUE VALUE : 5.0 - 6.0 kgf
·
m
TOOL : UNIVERSAL HOLDER
●
Install the RH. shroud. (
⇨
8-2
)
●
Connect the A.C.G wiring coupler and connector to
the wire harness, and install the wiring with the clamp.
●
Insert the battery earth cable to the shroud groove.
●
Install the rear cushion under bolt.
●
Install the RH. floor side cover. (
⇨
4-7
)
●
Install the center cover. (
⇨
4-5
)
●
Install the luggage box. (
⇨
4-4
)
RH. CRANKCASE COVER
REMOVAL
●
Loosen the rear cushion under bolt.
●
Remove the following parts.
-
Luggage box (
⇨
3-2
)
-
Center cover (
⇨
3-3
)
-
RH. floor side cover (
⇨
3-4
)
-
RH. shroud (
⇨
8-2
)
-
EX. muffler (
⇨
3-8
)
-
Rear caliper (
⇨
13-3
)
-
Rear swing arm (
⇨
13-7
)
-
Cooling fan (
⇨
8-2
)
-
A.C Generator (
⇨
8-2
)
·
If the universal holder cannot be used, remove the
LH. crankcase cover and hold the drive face with the
drive face holder.
TORQUE VALUE : 0.8 - 1.2 kgf
·
m
TOOL : DRIVE FACE HOLDER
DRIVE FACE HOLDER
PAN SCREW
PAN
SCREW
UNIVERSAL HOLDER
COOLING FAN
RH. CRANKCASE COVER
Summary of Contents for S2 125
Page 1: ......
Page 3: ......
Page 21: ...MEMO...
Page 49: ...MEMO...
Page 59: ...MEMO...
Page 63: ...7 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION LH CRANKCASE COVER...
Page 77: ...8 0 A C GENERATOR STARTER CLUTCH FLYWHEEL STATOR COMP RH SHROUD COOLING FAN...
Page 86: ...MEMO...
Page 103: ...10 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOP RING SECOND RING OIL RING...
Page 110: ...MEMO...
Page 111: ...11 0 TRANSMISSION CRANKSHAFT CRANKCASE RH CRANKCASE LH CRANKCASE CRANKSHAFT...
Page 122: ...MEMO...
Page 144: ...MEMO...
Page 145: ...13 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 154: ...MEMO...
Page 168: ...MEMO...
Page 177: ...MEMO...
Page 183: ...SERVICEMANUAL 2004 11 PRINTED 2004 11 PUBLICATION NO COPY...