DAELIM S2 125, Service Manual

Page: 135 / 184

●
Disassemble the piston seal and the dust seal
●
Clean the piston and the inside of the caliper and
remove the oil from the seal groove.
BRAKE CALIPER
REMOVAL
●
First drain the brake fluid from the hydraulic brake
system.
●
Remove the brake fluid tube bolt.
●
Remove the two bolts securing the brake master
cylinder.
●
Remove the brake caliper.
DISASSEMBLY
●
Remove the slide pin, the LH. bracket, the pin bush, the
boot and the pin boot, and the pin bolt from the caliper.
●
If there is any wear or damage in the boot, replace it
with a new one.
●
Wind the caliper with cloth to prevent the piston or
brake fluid from leaking.
●
Remove the piston from the caliper while blowing the
low-pressure air in the opening of the brake hose.
12-12
FRONT WHEEL/FRONT FORK/STEERING/BRAKE
·
Pay attention not to damage the inner surface of the
caliper.
·
Pay attention not to let the brake fluid adhere to the
parts because it can damage the painted surface.
·
Wind the hose joint with cloth to prevent the brake
fluid from leaking.
·
Clean the removed parts with the brake fluid and
make sure that the each port isn’t clogged with the
compressed air.
·
Keep the removed parts in order to avoid dust from
adhering.
·
Never use the high-pressure air or bring the air gun
too close.
·
Never touch the inside of the caliper