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MOUNTING THE RACK

The rack is attached to the gate using the TEK screws supplied. It is recommended that the rack is 

not 

welded to the 

gate as this prevents any adjustment at a later stage. The rack must mesh with the pinion gear throughout the com-
plete length of the gate.  
A 2mm gap between the pinion gear and the rack should be set. This avoids any tight spots. 
To mount the rack, complete the following steps. 

1. 

Open the gate manually. The gate 

must

be 

fully

open. 

2. 

Place a length of rack on the pinion. 

3. 

Insert the first TEK screw. 

4. 

Roll the gate to the next mounting hole and  

insert the next TEK screw. 

5.           Repeat step 4 until the complete length of 
rack is attached to the gate. The rack may need to be cut 
if any section is protruding from the end of the gate. 
It is important to ensure that the rack stays in full contact  
with the pinion gear at all times during mounting  

When the process is complete and the rack is attached securely to  
the gate, the motor must be adjusted to allow a 2mm gap between  
the pinion gear and the rack. The best way of doing this is by  
dropping the motor 2mm on the bolts. Push the gate open  
and closed by hand to ensure that the rack is adjusted  
correctly. Check that the rack is not to tight or to 
loose on the pinion gear If it is found to be loose  
or tight, the rack must be adjusted accordingly. Failure to do this  
may result in incorrect operation of the gate. 

2mm gap 

RACK 

TEK screw 

MOUNTING THE MAGN ET

Measure 700- 800mm from the motor and mount the mag-
net. This must be done with the gate in the 

closed posi-

tion. 

Do not invert the magnet.  

700MM 

Maximum gap between the magnet and 
the motor must be 3mm. If the gap is not 
correct, place washers behind the magnet.             

3mm 

Move the gate by hand until the next mounting hole is above the pinion and 
then insert next screw. 

Gate motor 

700-800MM 

Magnet.  

Do not invert 

Summary of Contents for Compact

Page 1: ...ecuring the motor to the foundation plate 11 Mounting the rack 12 Mounting the magnet 12 Main P C BOARD layout 13 Setting the motor direction 14 Programming the motor 14 15 Setting the over current se...

Page 2: ...ing in this manual for more details NOTE if 220vac is run to the motor a registered electrician must be used to install the wiring This is a legal requirement 220vac must be run in a dedicated conduit...

Page 3: ...tor with the major parts labeled for easy identification The motor is shown with the lid removed Main P C Board Marker magnetic sensor Electric motor Over ride access door with lock Charge L E D Oil f...

Page 4: ...ional 8 Catch bracket 9 DuraOptic Infra red safety beams Optional 10 80mm wheels 11 Conduit carrying electrical cables 12 16volts only 12 Pillar courtesy lights Optional GENERAL SITE LAYOUT The diagra...

Page 5: ...mode Allows the gate to open partially optional Pinion The main gear that drives the gate on the rack Rack Length of toothed nylon rack that attaches to the gate Receiver Radio receiver that receives...

Page 6: ...up force of the gate using a fishing scale Ensure that the rail is level The gate must not move on its own when left in any position on the rail GATE EVALUATION It is extremely important to evaluate t...

Page 7: ...free to move It is recommended that all power is removed from the motor when the gate is in manual over ride mode To place the motor into operational mode Turn the thumbwheel anti clockwise while mov...

Page 8: ...ay cause problems at a later stage The conduit should be placed in such a way that the cable can be pulled out in the case of a cable break and a new cable pulled through the conduit Do not use commun...

Page 9: ...nto the plate Allow concrete to set and then place the founda tion plate onto the concrete plinth 3 Foundation plate Place concrete plinth here Place concrete plinth here For a gate closing to the rig...

Page 10: ...et above the flood level or if this is not possible a flood proof wall should be constructed around the motor After placing the motor onto the three jack up bolts place the three clamping nuts over th...

Page 11: ...act with the pinion gear at all times during mounting When the process is complete and the rack is attached securely to the gate the motor must be adjusted to allow a 2mm gap between the pinion gear a...

Page 12: ......

Page 13: ...r a prolonged power failure thus ensuring the gate will not stay in the open position The following diagrams show the correct wiring of the electric motor to the main P C Board The motor wires are fou...

Page 14: ...ormal use NOTE the programming procedure can be aborted at any stage simply by removing the battery wires This will stop the motor and the process can be re started at any time In step 6 A the gate mu...

Page 15: ...following steps It is recommended that the remotes are numbered in order or programming This will assist with erasing any lost or stolen remote at a later stage Step 1 press and hold the button on th...

Page 16: ...off 10 seconds 2 off 3 on 4 off 20 seconds 2 off 3 off 4 on 40 seconds 2 on 3 on 4 on 70 seconds Any combination can be used to select the desired auto close time NOTE It is strongly recommended that...

Page 17: ...AMS RECOMMENDED INF JUMPER on the main PCB To be removed before beams are connected MAIN P C BOARD NB Beams shown with front covers removed Covers must be in place when beams are active Ensure that th...

Page 18: ...motor 6 volt This type is battery operated normally using 4 penlight type batteries for power Only four wires are needed to run from the handset Two wires to the gate station and two wires to the moto...

Page 19: ...ard To program remotes to the receiver 1 press and hold the button on the remote 2 Place the jumper over the two TX LEARN pins for 1 second 3 Remove the jumper 4 Release the button on the remote Repea...

Page 20: ...should be painted on the driveway to indicate the loop position in order for the vehicles to drive over the correct position A sign should also be displayed on the gate to inform any person about the...

Page 21: ...ed OFF gate open 12v LED ON normal OFF 12 volt output fault INF LED ON normal OFF infra red beams faulty or obstruction in front of beams This LED should be on at all times unless there is an obstruct...

Page 22: ...6 kg Max start up force 10 kg Electric motor 120 w 12v dc Over current sensing electronic Auxiliary out put 12v DC Gate speed 20 m per minute dependant on gate mass Charge rate 13 8 vDC Receiver onbo...

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