CynkoMet N-235 Series Instructions For Use And Operation Download Page 82

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Cynko

Met

N-233

Item

no.

Number

Specification

Amount

1 2235/01.00.000/6

Frame

2 2235/16.00.000/3

Front unbraked axle

3 2235/18.00.000/2

ATW axle

4 2235/06.00.000/3

Drawbar

5 2213/06.00.001/8

Drawbar pin

6 PN-82/M-85023

Pin S-Zn 6.3x56

7 10-75-15.3-10PR

Wheel

8 SP1N0570735A

Right front leaf spring

9 SP1N0570735A

Right rear leaf spring

10 SP1N0570735A

Left front leaf spring

11 SP1N0570735A

Left rear leaf spring

12 36.8134

Rubber bump stop

13 PN-77/M-82008

Spring Washer 12.2

14 PN-86/M-82144

M12 Nut

15 PN-78/M-82005

Washer 13

16 PN85/M-82105

M16x55 screw

17 PN-85/M-82005

Washer 17

18 PN: M-82175

Self-locking nut M16

Summary of Contents for N-235 Series

Page 1: ...e rating plate is riveted to the front beam of the upper frame When buying the machine check the conformity of the serial numbers stamped on the spreader with the serial number written in the warranty card in the sales documents and in the instruction manual NOTE The manufacturer reserves the right to introduce in the manufactured machines structural alterations facilitating servicing and improvin...

Page 2: ... not required when the vehicle is included in the kit and is the last vehicle in the set In accordance with the above Regulation the manufacturer has equipped the spreader with a plate holder The N 235 spreader complies with the rules of moving on public roads by machines with a speed of up to 30 km h Act on Road Traffic Law of 20 June 1997 The manufacturer also claims that the supplied spreader c...

Page 3: ...ward direction of travel of the machine Right side the right hand side of the observer facing in the direction of travel of the machine forward Rear behind the back of the observer facing in the direction of forward travel of the machine Front in front of the observer facing in the direction of forward travel of the machine ...

Page 4: ...uirements for machines Journal of Laws of 2008 no 199 item 1228 For the conformity evaluation the following harmonized standards have been used PN EN ISO 4254 1 Agricultural machinery Safety Part 1 General requirements of 2014 PN EN 690 Agricultural machinery Manure spreaders Safety PN ISO 11684 1998P Tractors machinery for agriculture and forestry powered lawn and garden equipment Safety signs an...

Page 5: ...atic and hydraulic system 17 3 5 Maintenance 18 3 6 The principles of movement on public roads 19 3 7 Description of residual risk 21 3 8 Residual risk assessment 22 3 9 Information and warning stickers 23 4 Information regarding use 27 4 1 Technical characteristics 27 4 2 Description of construction and operation 28 4 2 1 General Description 28 4 2 3 Brake system working and parking brake 29 4 2 ...

Page 6: ...ion of driving wheel bearings backlash 54 6 2 Brake adjustment 55 6 3 Handling the pneumatic brake system 56 6 4 Handling of the hydraulic system of the rear wall and brakes 57 6 5 Maintenance of the drive axle 58 6 6 Mounting the adapter s drum guard 58 6 7 Adapter maintenance 60 6 8 Operation of the floor conveyor 61 6 9 Handling electrical equipment 62 6 10 Lubrication 62 6 11 Storage and maint...

Page 7: ...f which is absolutely necessary in the text are highlighted in bold or preceded by the word CAUTION Information descriptions of threats and precautions as well as commands and orders related to the safety of use are highlighted in the manual with a sign and also mentioned in the chapter SAFETY OF USE NOTE NOTE The operating instructions must absolutely be passed at the moment of delivering the mac...

Page 8: ... the number written in the WARRANTY CARD in the sales documents and in the USER S MANUAL Figure 1 Location of the nameplate and issue of the serial number 1 nameplate 2 serial number NOTE NOTE It is forbidden to use the spreader when the nameplate is illegible or has been removed from the machine 1 2 Models ...

Page 9: ...ith non tilting side walls with a height of 0 5m Depending on the suspension and adapter used models are differentiated according to the table below Table 1 Designations of N 235 spreader versions Adapter A2H A2HS A4VS P Suspension Rockers N 235 1 N 235 2 Leaf springs N 235 6 N 235 7 N 235 8 ...

Page 10: ...draulic wall item 1 secures the cargo against being spread on the road It makes it possible to transport bulk material on public roads without dismounting the adapter b Deflectors OPTION Additionally mounted on the A4VS P adapter Deflectors make it possible to control the width over which material is spread 1 ...

Page 11: ... consists of a bolted frame and two horizontal drums with worms and shredding blades with a diameter of 400 mm d A4VS P adapter The vertical inclined A4VS P adapter consists of a bolted frame and four vertical drums with shredding blades with a diameter of 460mm ...

Page 12: ... with a diameter of 400 mm Tab 2 Basic and optional equipment table N 235 1 2 6 7 8 Single circuit pneumatic brake system X X X X X Hydraulic brake system 0 5 m extensions Rear hydraulic wall Rear wall A2HS adapter X X A2H adapter X X A4VS P adapter X Deflector Legend X standard equipment optional equipment 2 Purpose of the spreader ...

Page 13: ... the spreader is used will void the warranty service and is regarded as use of the machine incompatibly with its purpose Models equipped with hydraulic elements are adapted for cooperation with agricultural tractors equipped with an external hydraulic system and lower trailer hitch with capacity of 2000 kg The spreader IS NOT SUITABLE and cannot be used to transport people and or animals and other...

Page 14: ...ng connection to a spreader or agricultural trailer comply with the road traffic regulations and transport regulations in force in the country in which the spreader is used The spreader can be handled and operated only by persons of full age who Are familiar with ALL THE CONTENT of the spreader s manual have the required license to drive and are familiar with the road traffic regulations and trans...

Page 15: ...n using the machine pay special attention to marked crushing and cutting points as well as to all pictograms on the spreader During transport check the condition of preheat of the tires brake drums and wheel bearings In the case of detecting an excessively heating element stop the machine from operating until the cause is determined and then rectify the fault NOTE NOTE Before driving with the spre...

Page 16: ... of the manufacturer The basic condition for safety are original spare parts and components Using other parts may result in exclusion of liability of the manufacturer for resulting consequences Careless operation and use of the spreader may injure the operator or third parties and damage the tractor spreader set It is forbidden to use the machine by persons not qualified to drive agricultural trac...

Page 17: ...ly take place when the machine is immobilized with the parking brake 3 3 Road wheels When working with the driving wheels wheel replacement always secure the spreader against uncontrolled movement by means of the parking brake and wedges laid under the wheels Wheel replacement is to be performed on a stable surface in order to prevent dropping of the jack or other wheels Repair work should be perf...

Page 18: ...y the manufacturer After replacing the hydraulic oil the used oil must be disposed of Used oil is to be stored in its original containers or in hydrocarbon resistant substitute packages Replacement containers must be carefully described and stored properly It is forbidden to store hydraulic oil in packaging designed for food storage 3 5 Maintenance Repair maintenance and cleaning operations and th...

Page 19: ...pt to the road traffic regulations and transport regulations in force in the country in which the spreader is operated Do not exceed the speed limit Adapt the speed to the prevailing road conditions and the degree of loading of the spreader When driving on public roads mount the triangular plate distinguishing slow moving vehicles item 1 fig 3 The triangle is to be fastened to the holder on the gu...

Page 20: ...to the back of the wheel fig 4 Figure 4 The way of placing the chocks Before driving check that the pins securing the drum guard are in place Make sure that all the walls and guards and their fastenings are not damaged mechanically and if that malfunction could cause detachment of the particular item from the construction of the spreader NOTE NOTE Driving on roads with the spreader is only permitt...

Page 21: ...reader which if exceeded will result in a drastic reduction in the effectiveness of the brake system The load on the spreader should be distributed evenly and must not impede driving the set When reversing it is recommended to use the assistance of another person During maneuvering the person helping must keep a safe distance from the danger zones and at all times be visible to the operator of the...

Page 22: ...g driving spreading materials for which the spreader has been designed introduce design changes without the consent of the manufacturer clean carry out maintenance and technical checks of the machine presence of people or animals in areas not visible from the operator s position inserting body parts or other items such as tools into rotating parts of the adapter or into moving parts of the conveyo...

Page 23: ...nformation and warning stickers The spreader bears informational and warning stickers according to the specification table 3 and fig 5 The user of the machine is obliged to take care of the readability of the subtitles warning symbols and information placed on the machine throughout the entire period of its use In the case of destruction replace them with new ones Labels with inscriptions and symb...

Page 24: ...el designation The right side wall left side wall 6 540min 1 PTO revolutions Front wall 7 Pulling in of hand or upper trunk Maintain a safe distance from the spreader Right side wall 8 Ejected objects Risk to whole body Maintain a safe distance from the spreader Right side wall 9 General safety mark and note It is prohibited to enter the trailer while the drive is engaged Front wall 10 Note Machin...

Page 25: ...13 Direction of chainwheel revolutions Drive guards 14 Direction of conveyor travel Control panel 15 Adapter s hitching point Adapter s top beam 16 Note 115kg 3 Adapter weight Adapter drive guard 1 pressure dependent on the used tire 2 value dependent on spreader model 3 value dependent on adapter model ...

Page 26: ...CynkoMet N 233 26 Figure 5 Placement of stickers on walls A Stickers 1 2 6 9 10 B Stickers 3 4 5 12 13 16 C Stickers 3 4 5 7 8 11 12 14 D Sticker no 15 A B C D ...

Page 27: ...ding surface mm 950 960 8 Road clearance mm 395 9 Vehicle weight kg 1490 1500 1570 1580 1800 10 Permissible loading capacity 1 kg 4000 11 Track of wheels mm 1500 12 Tire size 10 75 15 3 13 Max tire pressure kPa 350 14 Max pressure in hydraulic system bar MPa 160 16 15 Rated voltage V 12 V 16 Permissible design speed 2 km h 30 17 Permissible speed during work km h 8 18 Power requirement kW KM 33 45...

Page 28: ...ption of construction and operation 4 2 1 General Description The spreader is a universal agricultural machine designed for spreading manure of any kind as well as lime peat and compost After replacing the adapter with the rear wall the machine can be used as a volumetric dump trailer Depending on the model the A2HS adapter with horizontal drums or A4VS P with vertical drums can be mounted Figure ...

Page 29: ...5F NOTE NOTE The factory made hydraulic system of the machine is filled with Agrol U oil It is possible to fill the hydraulic system with a different oil with similar specifications The system must be thoroughly flushed out beforehand The hydraulic oil change operation is to be performed by authorized service stations 4 2 3 Brake system working and parking brake The spreader is equipped with a bra...

Page 30: ...CynkoMet N 233 30 NOTE NOTE In the event of disconnection of the spreader s and tractor s pneumatic systems during driving the brake system ensures self braking of wheels ...

Page 31: ...CynkoMet N 233 31 Figure 7 Diagram of single circuit pneumatic brake system Hand brake Pneumatic actuator with springs Air tank Connector to tractor ...

Page 32: ...y a plug for connection to the central bundle and rear bundle Four rectangular reflectors yellow serve to supplement lighting along with two triangular reflectors red Joining the electrical installation of the spreader with the tractor s installation should be made with a suitable connecting line Figure 8 Next page Schematic diagram of electrical installation 1 Plug in socket 2 LP170 position ligh...

Page 33: ...CynkoMet N 233 33 2 1 2 4 5 3A 3B ...

Page 34: ... given therein Learn the machine s design and principle of operation NOTE NOTE Before connecting and before starting the spreader read this manual and follow the instructions contained therein External visual inspection Check the completion of the machine standard and optional equipment Check the condition of the anti corrosion coatings Check all individual components of the spreader for mechanica...

Page 35: ...e with the following sequence secure the spreader against uncontrolled rolling of through the use of a parking brake and placing wheel chocks under the wheel set the spreader shaft at the height of the hitch in the tractor using the adjustable support perform the reversing maneuver and couple the drawbar to the tractor s hitch switch off the tractor s engine turn the key to the desired position an...

Page 36: ...ngage PTO revolutions revolutions of the adapter s drums and conveyor s feed rate in the event of improper feeder feed rate set the adjusting lever to the proper position fig 9 Feed rate is changed by switching the lever from neutral position item 2 fig 9 the closest holes item A fig 9 correspond to the lowest speed and the farthest the highest speed item B fig 9 Figure 9 Conveyor s adjusting leve...

Page 37: ...ted telescopic shaft meets the following specifications Nominal torque min 400 Nm Nominal revolutions 540 rpm Distance between joint axes o In collapsed state no more than 1290 mm o In extended state no less than 1565 mm Certified with CE mark NOTE NOTE Before each maneuver of reversing and start of spreading the material loaded on the load box use of the beep signal 2 times is recommended in the ...

Page 38: ...d be checked the wear and condition of the tires and driving wheels Air pressure in the tires condition of the drive axle tightening of the driving wheels to wheel hubs and the condition of other threaded joints NOTE NOTE It is recommended that the test start up is performed by 2 persons and the operator of the tractor must always keep the other person in their field of vision NOTE NOTE It is stri...

Page 39: ...lling attach belts slings to the handles found on the adapter s top beam for the purpose of securing it against uncontrolled falling unfasten the screws joining the adapter s structure to the spreader s walls and frame dismount the adapter put it away in a safe place and secure it against falling place the rear wall on the pins of the frame Secure against sliding out using a pin Close the rear wal...

Page 40: ...preader such as stones pieces of wood metal parts wires etc Failure to comply with this requirement may result in permanent damage to the machine s structure and void the warranty as well as in injury to bystanders or animals caused by such elements 4 3 5 Connecting and disconnecting with the tractor The spreader can be connected to the agricultural tractor if all connections electrical pneumatic ...

Page 41: ... the machine should be particularly careful when working and make sure that in the course of coupling other people are not in the danger zone NOTE NOTE When connecting the hydraulic hoses to the tractor pay attention that the hydraulic system of the tractor is not under pressure NOTE NOTE When coupling ensure adequate visibility If the case of restricting visibility use the sound signal from the t...

Page 42: ...ng chocks under the machine s wheel disconnect the hydraulic electrical and brake system cables of the trailer from the spreader disconnect the drawbar from the tractor transport hitch and drive the tractor away NOTE NOTE When disconnecting the spreader from the tractor keep particular caution Provide yourself a good visibility Before disconnecting the hoses and rods the cabin of the tractor must ...

Page 43: ...ability Regardless of the type of the load carried the user is required to secure it in such a way that the load does not cause contamination of the road Due to the varied density of the materials the use of the total capacity of the container may result in exceeding the permissible load of the machine The approximate bulk weights of various materials are given in table 5 Avoid exceeding the sprea...

Page 44: ...1 100 1 200 16 superphosphate 850 1 440 17 basic phosphate 2 000 2 300 18 potassium sulphate 1 200 1 300 19 kainite 1 050 1 440 20 lime rich ground fertilizer 1 250 1 300 21 Building Materials 22 cement 1 200 1 300 23 dry sand 1 350 1 650 24 wet sand 1 700 2 050 25 Full bricks 1 500 2 100 26 hollow bricks 1 000 1 200 27 stone 1 500 2 200 28 Soft wood 300 450 29 Hard timber 500 600 ...

Page 45: ...ay in a collective trailer dry withered 50 80 39 cut wilted hay 60 70 40 compressed dry hay 120 150 41 pressed wilted hay 200 290 42 stored dry hay 50 90 43 stored cut hay 90 150 44 clover Lucerne wilted for swath 20 25 45 clover Lucerne wilted cut on the trailer 110 160 46 clover Lucerne wilted on the collective trailer 60 100 47 stored dry clover 40 60 48 cut stored dry clover 80 140 49 dry stra...

Page 46: ...rolls 20 25 58 grain mass cut on a volumetric trailer 35 75 59 grain mass on a collective trailer 60 100 60 green forage for swath 28 35 61 green forage cut on a volumetric trailer 150 400 62 green forage on a collective trailer 120 270 63 Fresh beet leaves 140 160 64 Freshly cut beet leaves 350 400 65 beet leaves on a collective trailer 180 250 66 Concentrated feed and compound feed 67 stored hus...

Page 47: ...an 320 600 77 bone meal 700 1 000 78 Fodder salt 1 100 1 200 79 molasses 1 350 1 450 80 Silage lower silo 650 1 050 81 hay silage tower silo 550 750 82 Seeds 83 Vicia faba 750 850 84 charlock 600 700 85 pea 650 750 86 lentil 750 860 87 bean 780 870 88 barley 600 750 89 clover 700 800 90 grass 360 500 91 corn 700 850 92 wheat 720 830 ...

Page 48: ...e technology of machine works in agriculture PWN Warsaw 1985 the loading height no higher than 5 cm above the height of the walls Material is to be charged according to the table of the goods mass NOTE NOTE It is advised to aim at an even distribution of the load in the loading crate NOTE NOTE It is prohibited to exceed the admissible spreader load because it threatens the safety of road traffic a...

Page 49: ...tions in force in the given country be guided by prudence and reasonable conduct Below are the most important tips to drive the tractor with an attached spreader Before starting make sure that in the vicinity of the spreader and the tractor there are no bystanders Ensure sufficient visibility NOTE NOTE Before driving make sure that the spreader braking system is connected to the tractor and works ...

Page 50: ... and tractor This is particularly important because the center of gravity of the loaded spreader adversely affects driving safety Driving near the edge of ditches or canals is dangerous because of the risk of landslides under the wheels of the spreader or tractor The driving speed must be reduced sufficiently in advance before approaching turns or unevennesses and inclines in the terrain When driv...

Page 51: ...NOTE NOTE Be extremely careful when opening and closing the side walls because of the risk of crushing fingers or hands NOTE NOTE Engaging the conveyor feed while the rear wall is closed may result in damage to the machine 5 Equipment and accessories Table 7 Equipment Equipment Standard Option User manual Warranty Card Parts catalogue Connecting cable of the electrical system Load box extensions w...

Page 52: ...the spreader must be kept in the proper technical condition and operated according to the manufacturer s guidelines An important element of the operation is the daily maintenance of the spreader before commencing work it foresees checking tightness of threaded joints table no 8 checking the tightness of the hydraulic system checking the tightness of the pneumatic system checking the correct operat...

Page 53: ...OTE In the case of noting any irregularities in the operation or damage to systems or assemblies of the spreader the machine must be taken out of use until repair and removal of defects It is forbidden to carry out service and repair work under a burdened cargo bed and with the tractor engine running All maintenance work performed after disconnecting the PTO All maintenance and repair tasks are to...

Page 54: ... bottom of the tire with the other and deflecting both ends from vertically in an alternating fashion check whether the wheel has any noticeable backlash if the wheel s deflection is greater than just barely perceptible adjust backlash Adjustment of backlash dismount the hub cap by levering it out in several places around the circumference and remove the cotter pin of the castellated nut turning t...

Page 55: ...ms require dismantling the wheel hub and removing the fault replacement of grease or bearings 6 2 Brake adjustment Brake adjustment should be carried out if the brakes of both wheels do not brake uniformly expander levers are not parallel to each other a repair of the brake system was carried out Figure 10 Brakes regulation 1 expander arm 2 expander roller 3 retaining ring Seger 4 hand brake cable...

Page 56: ...During dismounting of actuators remember or mark the original setting The mounting position is chosen by the manufacturer and cannot be changed 6 3 Handling the pneumatic brake system As part of routine maintenance check the tightness of the pneumatic system pay most attention to places of all connections If the conduits seals or other components are damaged compressed air will penetrate outside w...

Page 57: ... spreader is equipped with a hydraulic brake system and rear gate The hydraulic system of the spreader should be completely tight Checking the tightness of the hydraulic system connect the spreader to the tractor engage the hydraulic cylinder or motor hold in maximum extension position for 30 seconds and check the system for leaks If oil leaks are detected take one of the following steps tighten t...

Page 58: ...se a machine with a damage hydraulic system of the rear wall or brakes 6 5 Maintenance of the drive axle Maintenance of the drive axle is based on continuous inspection of the condition of brakes and leaf springs and checking for cracks It should not be permitted for a thick layer of dried mud to accumulate on the system NOTE NOTE In the case of noticing a cracked part e g a bow screw or leaf spri...

Page 59: ...CynkoMet N 233 59 Figure 12 Mounted guard ...

Page 60: ... state of the elements cooperating directly with the spread material and used to guard the adapter s drums guards deflectors levers Each time before starting work with the spreader it is essential to check the condition of blades and spreading strips If the case of noticing damage to the blade in the form of cracking or deformation that can cause damage to associated components such as guard defle...

Page 61: ...nveyor parts and whether there is visible damage checking whether scrapers for self cleaning of socket wheels are positioned centrally in the channel of a socket wheel and have no visible damage or wear checking the condition and proper tension of the chain This check is based on raising the chain at the center of its length from the top upwards on an area of floor and determining the height of ra...

Page 62: ...have visible damage 6 9 Handling electrical equipment The work connected with the repair replacement or regeneration of electrical components should be entrusted to specialized workshops which have the appropriate technology and qualifications for this type of work The duties of the user include only technical inspection of the electrical installation and reflectors replacing light bulbs NOTE NOTE...

Page 63: ...and winter storage 3 Drive chains 2 ŁT 43 AGROL U After spring and autumn operations are concluded 4 Transmission 1 AGROL U Replacement immediately after completing work with the spreader 5 Bearings of the conveyor s rear shaft 2 ŁT 43 6 Latches 2 ŁT 43 7 Ratchet wheel teeth 1 ŁT 43 8 Crankshaft bearings 1 ŁT 43 9 Spreader drum bearings 4 2 ŁT 43 10 Tensioners 2 ŁT 43 After spring and autumn opera...

Page 64: ...CynkoMet N 233 64 ...

Page 65: ... release of fresh grease in the gaps between the mating parts The oil with which the transmission box is filled is to be replaced after the first 20 hours of work then after every 100 hours of work Check and maintain the minimum oil level in the transmission To change oil Lubrication frequency Points Every 10h of work 5 6 Every half year 2 3 7 10 Every year 1 8 9 11 12 13 14 Every 100h of work 4 N...

Page 66: ... to be removed immediately after the machine s operation when the oil is hot into the container intended for this purpose The vent hole item 2 fig 16 situated at the top of the body serves for filling of the transmission box with oil The proper oil level can be assessed when the spreader is in horizontal position by means of the oil level indicator window item 3 fig 16 which is found in the mount ...

Page 67: ...n and replenish oil if the level is too low Sealing ring OR 23 2 x 3 PN 60 M 86961 is found near the window of the oil level indicator and it must be replaced in the event of leaks Any plug sealing rings must strictly be replaced with new ones whenever plugs are unfastened 6 11 Storage and maintenance After ending operation the spreader must be carefully cleaned and 2 3 1 ...

Page 68: ... grease or anticorrosion preparation During a long break in the use of the spreader it is recommended to place it indoors in a closed room or in a roofed and ventilated place 6 12 Adjustment of conveyor drive and adapter drive chain tension The tensioner item 1 fig 18 and fig 19 serves to adjust the tension of the floor conveyor s and adapter s drive chain The play on the working part of the chain...

Page 69: ...rews 3 Chain Figure 18 Floor conveyor drive 1 Chain tensioner 2 Fixing screws 3 Chain 6 13 Blockade of adapter drums During the machine s operation an emergency may occur that results in stopping of the adapter s drums In this situation regardless of the cause 2 1 3 3 1 2 ...

Page 70: ...connection to the tractor in order to ensure stability switch off the tractor s engine and remove the keys from the ignition disconnect the PTO remove the cause of the adapter s blockade connect the PTO take special caution when restarting the machine Figure 19 Possible causes of no adapter drum revolutions 1 2 2 3 3 4 5 ...

Page 71: ...g brake Damaged connection cables of the pneumatic system Replace Connections leakage Tighten replace washers seal sets replace the hoses Damaged control valve or brake force regulator Check the valve repair or replace it Noise in the hub of the driving Axle Excessive clearance on the bearings Check clearance and adjust if necessary defective bearings replace bearings damaged items Replace Low eff...

Page 72: ...maged element clean the socket wheel Uneven spreading of the material on the box Spreading element the knife scattering strip absent or damaged Replacement of the damaged item with a new one Clogging adapter Mismatched conveyor feed to the spread material Adjust the feed conveyor in accordance with the spread material Mismatched conveyor feed to the spreader driving speed Adjust the feed conveyor ...

Page 73: ... Check the hydraulic pump on the tractor Damaged or contaminated actuator Check the actuator s piston bending corrosion tightness repair or replace the actuator if necessary Too much actuator load Check and if necessary reduce the load on the actuator Damaged hoses Check to make sure that the hydraulic hoses are tight not refracted and properly looped If necessary replace or tighten ...

Page 74: ...properly connected with the tractor according to the requirements contained in this manual The spreader braking system must be running and tested before running off or driving on the ramp When loading unloading using a crane or a lever the spreader is to be lifted with the help of approved fasteners designed to carry the load with sufficient capacity The belts must be in good condition they cannot...

Page 75: ...advisable to put wooden beams or other elements without sharp edges preventing the machine from rolling The spreader wheels chocks must be attached to the loading platform of the car so as to prevent their shifting NOTE During independent transport the trailer operator should be familiar with the contents of this manual and follow the recommendations contained in it During road transport the sprea...

Page 76: ...The guarantee will be respected after the presentation by the customer of a clearly and correctly filled warranty card of the machine undergoing reclamation 1 Failures detected during the warranty period will be removed by warranty service no later than 14 working days from the date of delivery by the repair station or any other agreed period 2 In a written notification claim mail fax e mail etc y...

Page 77: ... in rooms with oil resistant surface In the event of an oil spill you must first secure the source of the leak and then collect the spilled oil using available means Collect the oil residues using sorbents or mix the oil with sand sawdust or other absorbent materials The collected oil waste should be kept in a sealed and marked container resistant to hydrocarbons The container should be kept away ...

Page 78: ...eration It is forbidden to throw or pour oil into drains or water NOTE NOTE Is absolutely forbidden to start the conveyor loaded with material e g manure peat lime etc with the power adapter on and a closed wall hydraulic gate valve Failure to do so may cause irreparable damage to the adapter and your warranty ...

Page 79: ...CynkoMet N 233 79 PARTS CATALOGUE ...

Page 80: ... added containing the list of parts of the unit or the mechanism In order to obtain the part number select an assembly or mechanism drawing which includes the part from the catalogue read the number of its position and then on the appropriate plate find the appropriate position under this name and part symbol When ordering please specify the exact address of the orderer recipient of the parts part...

Page 81: ...CynkoMet N 233 81 Tab 1 ...

Page 82: ... Pin S Zn 6 3x56 2 7 10 75 15 3 10PR Wheel 4 8 SP1N0570735A Right front leaf spring 1 9 SP1N0570735A Right rear leaf spring 1 10 SP1N0570735A Left front leaf spring 1 11 SP1N0570735A Left rear leaf spring 1 12 36 8134 Rubber bump stop 4 13 PN 77 M 82008 Spring Washer 12 2 8 14 PN 86 M 82144 M12 Nut 8 15 PN 78 M 82005 Washer 13 8 16 PN85 M 82105 M16x55 screw 32 17 PN 85 M 82005 Washer 17 64 18 PN M...

Page 83: ...CynkoMet N 233 83 Table 2 Walls 500 Model N 233 4 ...

Page 84: ...cket profile 4 6 PN 85 M 82101 M12x45 8 8 B screw 4 7 PN86 M 82144 M16 Nut 4 8 PN 77 M 82008 Spring washer 16 3 4 9 PN 85 M 82005 Washer 17 4 10 PN 86 M 82144 M12 Nut 8 11 PN 77 M 82005 Washer 13 12 12 PN 77 M 82008 Spring Washer 12 2 8 13 PN85 M 82101 M12x65 screw 4 14 PN 77 M 82030 Washer 13 4 15 PN 59 M 82030 Round washer 8 5 2 16 PN 77 M 82008 Spring Washer 8 2 2 17 PN 85 M 82101 M12x55 8 8 B ...

Page 85: ...Met N 233 85 Table 3 Braked driving axle Tab 3 Table 4 Drive transmission system It e m N o Specification Number Amo unt 1 ATW axle 2235 22 00 000 1 2 U bolt 2219 00 00 002 0 4 3 M16 4 C Nut PN 86 M 82144 16 ...

Page 86: ...CynkoMet N 233 86 ...

Page 87: ... 12 PN 85 M 82101 M16x30 8 8 B screw 4 13 PN 77 M 82008 Spring washer 16 3 4 14 PN 85 M 82005 Washer 17 4 15 PN 85 M 82105 M10X30 8 8 screw 6 16 PN 77 M 82008 Spring Washer 10 2 6 17 PN 86 M 82144 M10 Nut 6 18 PN 85 M 82101 M12x30 8 8 B screw 2 19 PN 77 M 82008 Spring Washer 12 2 2 20 PN 86 M 82144 M12 Nut 4 21 PN 85 M 82101 M12x45 8 8 B screw 2 22 PN 77 M 82030 Washer 13 2 23 PN 70 M 85005 Parall...

Page 88: ...CynkoMet N 233 88 ...

Page 89: ...bex MB 28 62 Transmission box MB 2862 1 32 2221 06 00 400 Guard bracket 1 33 2221 06 08 000 Guard set 1 34 2221 06 08 001 Guard 1 35 2219 05 00 009 0 Clamp 6 36 2219 05 00 005 0 Guard bracket 4 37 2219 05 00 004 0 Guard bracket 2 38 2219 73 00 005 Clamp II 6 ...

Page 90: ...00 013 0 Felt ring no 10 1 4 2213 02 12 030 Bearing cover 3 1 5 2213 02 11 001 Bearing housing 1 6 PN 85 M 82101 M8x60 screw 4 7 PN 86 M 82144 M8 Nut 4 8 2219 18 00 006 Bearing seal 2 9 2235 02 01 002 Guard L 2329 1 10 2219 05 13 000 Shaft suspension 1 11 2213 02 00 015 0 Attachment 1 12 PN 76 M 86002 M10 grease fitting 1 13 2213 02 11 020 Bearing cover 1 1 ...

Page 91: ...03 01 026 0 Felt ring 1 Table 6 Shaft 2 set Tab 6 Item no Number Specification Amount 1 2235 02 02 001 3 Shaft II 1 2 2213 02 00 012 0 Sleeve 1 3 2213 02 00 013 0 Cover 1 4 2213 02 00 016 0 Insert 1 5 PN 70 M 85005 Parallel key A8x7x50 2 6 2235 02 02 002 Guard L 711 1 ...

Page 92: ...001 Shaft IV 1 2 2213 02 14 002 Sleeve II 1 3 2213 02 14 003 Chain wheel Z 22 1 4 2213 02 14 004 Sleeve 1 5 2219 05 00 003 0 Bearing housing 2 6 PN 86 M 86260 Ball bearing 6307 2RS 1 7 2219 73 14 001 Guard II 1 8 PN 70 M 85005 Parallel key 10x8x50 2 9 PN 81 M 85111 Mounting ring of spring Z35 1 ...

Page 93: ...2219 05 00 003 0 Bearing housing 2 3 PN 86 M 86260 Ball bearing 6307 2RS 1 4 2219 06 00 008 1 Chain wheel 1 5 2213 02 14 002 Sleeve II 1 6 2219 73 14 001 Guard II 1 7 PN 70 M 85005 Parallel key A10x8x50 1 8 PN 81 M 85111 Mounting ring Z 30x1 5 1 9 PN 70 M 85005 Parallel key A8x7x50 1 10 2219 73 15 001 Sleeve 1 ...

Page 94: ...CynkoMet N 233 94 Table 9 Conveyor drive ...

Page 95: ...86260 Ball bearing 1204 1 12 2219 06 06 001 Cover 2 1 13 PN 81 M 85111 Mounting ring of spring 20x1 2 2 14 PN 86 M 86260 Ball bearing 6006 2RS 2 15 2219 06 00 017 Distance sleeve 1 16 PN 81 M 85111 Mounting ring W55 2 17 2219 06 00 007 0 Crankshaft pin 1 18 2219 06 08 000 Ratchet wheel 1 19 2219 08 01 000 0 Disk set 1 20 2213 11 00 006 7 Washer 1 21 2219 06 00 002 0 Rocker 2 22 2208 04 00 002 0 Wa...

Page 96: ...CynkoMet N 233 96 ...

Page 97: ...6 grease fitting 3 31 PN 86 M 82144 M12 Nut 2 32 PN 78 M 82005 Washer 13 2 33 PN 85 M 82101 M12x30 8 8 B screw 2 34 PN 77 M 82008 Spring Washer 12 2 2 35 PN 81 M 85111 Mounting ring Z 30x1 5 1 36 2214 06 00 005 0 Felt ring 1 37 PN 81 M 85111 Z40 retaining circlip ring 1 38 2219 06 00 009 0 Tensioning spring 1 ...

Page 98: ...CynkoMet N 233 98 39 2213 01 23 100 7 Tensioner lever set 1 40 PN 81 M 85111 Mounting ring of spring Z35 1 41 2213 01 23 001 7 Tensioner pulley 1 ...

Page 99: ... 2219 08 09 001 0 Lever 1 3 2219 08 09 002 0 Sleeve 1 4 2219 08 09 003 0 Spring 1 5 2219 08 00 005 0 Spherical knob 1 6 2219 08 09 004 0 Pin 1 7 2219 08 00 007 0 Pin 1 8 2235 08 01 000 3 Arm set 1 9 PN 81 M 85111 Mounting ring of spring Z 15 1 10 PN 81 M 85111 Mounting ring of spring 20x1 2 1 11 PN 86 M 82144 M10 Nut 3 ...

Page 100: ...CynkoMet N 233 100 Table 11 Adapter A2HS ...

Page 101: ...2 2 14 6 PN 85 M 82101 M12x30 8 8 B screw 4 7 2235 10 01 000 Adapter spreader 1 8 2219 79 02 000 Bottom adapter spreader 1 9 2219 79 00 100 Bottom hitch set 2 10 2235 25 00 001 2 Lower beam 1 11 2219 25 00 001 0 Side guard 2 1 12 PN 85 M 82105 M8x20 8 8 B Screw 2 13 PN 77 M 82008 Spring Washer 8 2 2 14 PN 86 M 82144 M8 Nut 2 15 PN 85 M 82101 M12x45 8 8 B screw 8 16 PN 85 M 82105 M12x25 screw 2 17 ...

Page 102: ...CynkoMet N 233 102 Table 12 Spreader of adapter A2HS ...

Page 103: ...g cover 3 6 2208 03 01 026 0 Felt ring 3 7 2208 03 00 007 0 Bearing seal 1 4 8 2208 05 01 301 0 Cover without hole 1 9 PN 81 M 85111 Mounting ring Z 30x1 5 1 10 PN 85 M 82101 M8x45 8 8 B screw 6 11 PN 77 M 82008 Spring Washer 8 2 6 12 PN 86 M 82144 M8 Nut 7 13 PN 70 M 85005 Parallel key A8x7x40 1 14 2219 25 01 001 z14 Toothed chain wheel 1 15 PN 85 M 82101 Pressing screw M8x25 N 1 16 PN 76 M 86002...

Page 104: ...CynkoMet N 233 104 Table 13 Adapter A4VS P ...

Page 105: ...7 50 000 Dextrorotating drum set 2 7 2233 37 60 000 Counter set 1 8 2233 37 30 000 Welded top beam 1 9 PN86 M 82144 M16 Nut 16 10 PN 85 M 82005 Washer 17 32 11 PN 77 M 82008 Spring washer 16 3 16 12 PN 85 M 82105 M16x40 8 8 screw 16 13 PN 85 M 82175 M12 Self locking nut 12 14 PN 78 M 82005 Washer 13 24 15 PN 85 M 82105 M12x35 8 8 screw 12 16 PN 85 M 82101 M12x45 8 8 B screw 8 17 PN 86 M 82144 M12 ...

Page 106: ...CynkoMet N 233 106 Table 14 A4VS P drum ...

Page 107: ... 2 7 2208 05 01 200 0 Left bearing cover 1 8 2208 03 01 026 0 Felt ring 1 9 2233 37 40 001 Distance sleeve 1 10 2219 36 20 005 Attachment 1 11 PN C 94150 Insert 8 12 2219 36 20 006 Insert 1 13 2213 02 00 013 0 Cover 1 14 PN 77 M 82008 Spring Washer 8 2 7 15 PN 85 M 82105 M8x16 screw 4 16 PN 86 M 82144 M8 Nut 3 17 PN 85 M 82101 M8x45 8 8 B screw 3 18 PN 76 M 86002 M10 grease fitting 1 19 2221 21 00...

Page 108: ...CynkoMet N 233 108 Table 15 Conveyor ...

Page 109: ...r strip 1 10 2219 07 00 222 1 Strip cover 2 11 PN 85 M 82005 Washer 17 2 12 2213 12 00 003 0 Coupling link 1 13 2213 12 00 004 0 Cap 2 14 2213 12 00 005 7 Link protection 2 15 2221 07 00 007 Guard L 180 2 16 PN 76 M 86002 M10 grease fitting 90 degrees 1 17 PN 76 M 86002 M10 grease fitting 1 18 2208 04 00 002 0 Washer 1 1 19 2213 12 00 205 Exterior sleeve 1 20 PN 85 M 82101 M16x320 8 8 B screw 2 21...

Page 110: ...CynkoMet N 233 110 Table 16 Electrical installation ...

Page 111: ...CynkoMet N 233 111 ...

Page 112: ...15 pin 2 8 2235 04 01 001 2 Bracket 2 9 UP 40R ŻÓŁTE Reflective yellow device 4 10 PN 85 M 82101 M5x45 screw 3 11 PN 77 M 82008 Round washer 5 3 3 12 PN 86 M 82144 M5 Nut 3 13 PN 85 M 82101 M4x20 screw 4 14 PN 85 M 82101 M6x16 screw 4 15 PN 77 M 82008 Spring washer 6 1 8 16 PN 86 M 82144 M5 Nut 4 17 PN 77 M 82008 Round washer 4 3 4 18 PN 83 S 76055 Plug in socket 12N 1 19 2235 04 10 002 Rear beam ...

Page 113: ...CynkoMet N 233 113 Table 17 1 hose pneumatic brake system ...

Page 114: ... 1 209 022 155 Elbow M22x1 5 2810 2 11 2219 15 00 003 Rubber sleeve 2 12 U c 1 2 Metal rubber seal 21x26x2 2 13 87 30 010 0 Hose connector 1 14 PN 78 M 82001 PIN S ZN 3 2x25 1 15 L 5000 M22x1 5 M22x1 5 Red spiral pneumatic hose 1 16 Hose tekalan dia 15x1 5 Actuator feed hose L 2840 1 17 PN 86 M 82144 M12 Nut 2 18 PN 77 M 82008 Spring Washer 12 2 2 19 PN 85 M 82105 M12x20 screw 2 20 PN 86 M 82144 M...

Page 115: ...CynkoMet N 233 115 Table 18 Hydraulic wall ...

Page 116: ... M 82005 Washer 6 4 16 11 PN 77 M 82008 Spring washer 6 1 8 12 PN 85 M 82101 M6x16 8 8 B screw 4 13 PN 59 M 82005 Round washer 8 4 8 14 PN 85 M 82105 M8x25 8 8 screw 8 15 PN 85 M 82105 M6x20 8 8 B screw 4 16 2233 35 03 000 Rear guard set 1 17 2233 35 10 000 Hydraulic installation 1 18 2233 35 11 000 Rear mesh bracket set 2 19 2233 35 00 005 Plate 2 20 2233 35 00 006 Blind 2 2 21 2233 35 00 004 Bli...

Page 117: ...CynkoMet N 233 117 Table 19 Hydraulic installation for wall ...

Page 118: ...CynkoMet N 233 118 ...

Page 119: ...03 01 Flexible hose AA 13 90 deg angle 400 13 1 7 BN 81 1903 01 Flexible hose AA 13 7500 13 1 8 BN 81 1903 01 Flexible hose AA 13 90 deg angle 7500 13 1 9 PN 85 M 82175 M8 nut with polyamide insert 1 10 PN 85 M 82105 M8x20 8 8 B Screw 1 11 ISO 7241 A ISO 12 5 16L Plug cover 2 12 PN 86 M 82144 M6 Nut 4 13 PN 77 M 82008 Spring washer 6 1 4 14 PN 85 M 82101 M6x50 screw 4 15 PN 85 M 82105 M12x35 8 8 s...

Page 120: ...CynkoMet N 233 120 Table 20 Drum guard set ...

Page 121: ...0 Right bracket set 1 5 PN 85 M 82101 M12x145 screw 1 6 PN 78 M 82005 Washer 13 4 7 2233 35 03 200 Bumper set 2 8 PN 85 M 82105 M6x20 8 8 B screw 4 9 PN 85 M 82175 M12 Self locking nut 2 10 PN 77 M 82008 Spring washer 6 1 4 11 PN 86 M 82144 M6 Nut 4 12 PN 85 M 82101 M12x60 screw 1 13 PN 86 M 82144 M10 Nut 4 14 PN 85 M 82105 M10x25 screw 4 15 PN 77 M 82008 Spring Washer 10 2 4 ...

Page 122: ...CynkoMet N 233 122 NOTES NOTES ...

Page 123: ...CynkoMet N 233 123 NOTES ...

Page 124: ...CynkoMet N 233 124 ...

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CynkoMet N-235 Series, Instructions For Use And Operation

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