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Culligan G1 Series Installation, Operation And Service Instructions Download Page 16

 12 

  

Culligan® Series G1 Reverse Osmosis

 12 

 

Cat. No. 01021713

Product Water Connections

The product water exits the unit at the product flow meter on the back side of the unit. Connect the product tubing to the 

fitting on the flow meter assembly. The product water flow meter contains a nozzle that is used with all models EXCEPT 

G1-1F and G1-2F.

CAUTION!  This unit produces high quality product water. This water can be contaminated by 

plumbing following the unit or it can corrode the plumbing. Use only plumbing compo-

nents of inert material that are compatible with the application.

The connection of the main product tubing to service plumbing will depend on how the product water will be stored.

CAUTION!  Reverse osmosis elements will fail immediately if pressurized product water is allowed 

to flow backward into the Series G1 unit.

Summary of Contents for G1 Series

Page 1: ...ULLIGAN Series G1 Reverse Osmosis Water Treatment Systems Models from 2011 2013 Culligan International Com pa ny Installation Operation and Service Instructions Cat No 01021713 Rev E 04 02 13 DCO 013630 ...

Page 2: ...ervice Agent or similarly qual ified person in order to avoid a hazard WARNING This device complies with Part 15 of the FCC rules subject to the two following conditions 1 This device may not cause harmful interference and 2 This device must accept all interference received including interference that may cause undesired operation This equipment complies with Part 15 of the FCC rules Any changes o...

Page 3: ...20 Basic Operation 31 Setup 32 Accessories 41 Error Limits 58 System Operating Information 60 Service and Maintenance 62 GBE RO Controller Menu Structure 76 G1 RO Parts Diagrams and Lists 80 Flow Diagram 99 Electrical Installation 101 GBE RO Controller Wiring 102 Remote Display Template 103 Appendix A G1 RO International 104 Appendix B Basic Principles 121 Appendix C Menu and Key Navigation 123 Ap...

Page 4: ... Factor gallons per minute gpm liters per minute l min 3 785 gallons per day gpd cubic meters per hour m 3 hr 0 000158 gallons gal liters l 3 785 pounds per square inch psi bar 0 0689 degrees Fahrenheit F degrees Centigrade C F 32 x 0 556 pounds lbs kilograms kg 0 4536 Inches in millimeters mm 25 4 parts per million ppm mg l 1 00 ...

Page 5: ...ments could cause changes that may not be included in this publication Safe Practices Throughout this manual there are paragraphs set off by special headings Notice Notice is used to emphasize installation operation or maintenance information which is important but does not present any hazard For example NOTICE The nipple must extend no more than 1 inch above the cover plate Caution Caution is use...

Page 6: ...LC Telemetry Options Real Time Clock tracks date and time has five year battery back up TDS Probe TDS probe measures product water quality Remote Alarm Output Connection Optional Provides either a N O or N C Dry Contacts This feature can be used to activate an alarm or programmed into a customers DCS building alarm system GBE RO Controller Features System Computes Normalized Flow The system comput...

Page 7: ...lso be used to alert the customer and the Culligan dealer in the event that an alarm or error condition occurs Wireless Remote Communication An optional wireless remote can display the current operational status and performance statistics up to 200 feet from the G1 RO system PLC Outputs Available The GBE Controller collects data once per minute and then streams the data to a customer owned PLC for...

Page 8: ...rray 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Product Flow gpm L min 0 35 1 32 0 52 1 97 0 69 2 61 0 83 3 14 1 18 4 47 1 53 5 79 1 40 5 30 2 8 10 6 Concentrate Flow gpm L min 0 35 1 32 0 52 1 97 0 69 2 61 0 83 3 14 1 18 4 47 1 53 5 79 4 17 15 78 2 78 10 52 Required Inlet Feed Flow gpm L min 0 7 2 65 1 04 3 94 1 38 5 22 1 66 6 28 2 36 8 93 3 06 11 58 5 56 21 04 5 56 21 04 Pump Flow 150 psi gpm Lmi...

Page 9: ...0 for a list of component part numbers MOUNTING BRACKETS MEMBRANE FEED PRESSURE INLET FEED PRESSURE WASTE CONTROL RECIRCULATION CONTROL GBE RO CONTROLLER MEMBRANES Figure 1 G1 RO front view MOTOR PUMP PRODUCT FLOW METER FEED FLOW METER PREFILTER INLET SOLENOID FAST FLUSH SOLENOID TDS SENSOR PRESSURE SWITCH PRODUCT WATER OUTLET WASTE WATER OUTLET FEED WATER INLET Figure 2 G1 RO back view ...

Page 10: ...asses Unpacking The G1 reverse osmosis unit requires some assembly Please check your order thoroughly to make sure you have the following items Refer to the table for box quantities Pump Motor Panel Housing Assemblies Membranes Fitting Kit Location The Series G1 unit is designed for wall mounting so that all components are accessible for maintenance and monitoring The wall you choose for mounting ...

Page 11: ...h the flat side towards the wall Level the bracket adapter and mark the wall through the appropriate holes Drill holes in the wall Assemble the wall brackets to the bracket adapter Mount the adap ter and wall brackets to the wall Mount the pump motor assembly and the membrane assembly to the brackets Align with 18 studs Align with 20 studs Mounting Bracket Wall Mount Bracket Adaptor Mount To Wall ...

Page 12: ...anes to the pump motor panel Refer to Figure 11 on page 13 through Figure 15 on page 17 for the model you are installing and follow the tubing diagram Detailed drawings of the fittings and housings can be found in the parts section Prefilter Cartridge 1 Locate the prefilter cartridge packed with the main unit 2 Unscrew the prefilter bowl 3 Lubricate the seal ring with silicone lubricant as require...

Page 13: ...nal arrows on them that indicate direction of flow Install the membranes in the direction of flow Open the housing end opposite the direction of flow 2 Remove the end caps from all vessels by removing the two Allen head screws that hold down the retaining clips The clips are pushed into an internal groove in the housing so completely remove the screws so the clip can be slid out of the groove Note...

Page 14: ...ction as indicated by the arrow on the outside of the membrane vessel The brine seal end should go in last 6 Repeat for the remaining membrane housings There may be from one to four housings on each model G1 Tubing Configuration FROM MEMBRANE CONCENTRATE 3 8 TUBE SYSTEM PRODUCT OUTLET 1 2 TUBE SYSTEM INLET 1 2 TUBE SYSTEMWASTE CONCENTRATE 3 8 TUBE FROM MEMBRANE PRODUCT 1 2 TUBE TO MEMBRANE FEED 1 ...

Page 15: ...tion for introduc ing cleaning solutions 4 If necessary install a pressure regulator 50 psi downstream max setting in the inlet plumbing to assure con stant pressure and to prevent harmonic vibration 5 Install a shutoff valve in the inlet plumbing to simplify maintenance and service 6 If the feed water can be used for a short period install bypass plumbing around the unit Low Flow Nozzle Figure 10...

Page 16: ...dels EXCEPT G1 1F and G1 2F CAUTION This unit produces high quality product water This water can be contaminated by plumbing following the unit or it can corrode the plumbing Use only plumbing compo nents of inert material that are compatible with the application The connection of the main product tubing to service plumbing will depend on how the product water will be stored CAUTION Reverse osmosi...

Page 17: ...FEED 1 2 TUBE FOR PRODUCT 3 8 TUBE FOR RECIRCULATION WASTE INSERT 3 8 X3 8 ELBOW OVER 3 8 STEM INSERT 1 2 X3 8 ELBOW OVER 3 8 STEM INSERT PRODUCT FITTING ASSEMBLY OVER 3 8 STEMS REMOVE CAPS ON 3 8 STEMS REMOVE CAPS ON 3 8 STEMS INSERT FEED FITTING ASSEMBLY OVER 3 8 STEMS BOTTOM SIDE OF MEMBRANES Figure 11 RO 2S 2L tubing assembly instructions ...

Page 18: ...BRANES 3 8 TUBE FOR RECIRCULATION WASTE REMOVE CAPS ON 3 8 STEMS INSERT PRODUCT FITTING ASSEMBLY OVER 3 8 STEMS 1 2 TUBE FOR FEED INSERT 1 2 X3 8 ELBOW OVER 3 8 STEM INSERT FEED FITTING ASSEMBLY OVER 3 8 STEMS REMOVE CAPS ON 3 8 STEMS 3 8 STEM ELBOWS TO BE INSERTED INTO RECIRCULATION ASSEMBLY ON MOTOR PANEL M1 G1 ONLY USED FOR FLOOR STAND APPLICATION 1 2 TUBE FOR PRODUCT Figure 12 RO 3S 3L tubing ...

Page 19: ...ICATION 1 2 TUBE FOR FEED INSERT 1 2 X3 8 ELBOW OVER 3 8 STEM INSERT FEED FITTING ASSEMBLY OVER 3 8 STEMS INSERT 3 8 X3 8 ELBOW OVER 3 8 STEM 3 8 TUBE FOR RECIRCULATION WASTE REMOVE CAPS ON 3 8 STEMS REMOVE CAPS ON 3 8 STEMS INSERT FEED FITTING ASSEMBLIES OVER 3 8 STEMS BOTTOM SIDE OF MEMBRANES Figure 13 RO 4S 4L tubing assembly instructions ...

Page 20: ...16 Culligan Series G1 Reverse Osmosis 16 Cat No 01021713 1F Tubing Assembly Instructions Figure 14 RO 1F tubing assembly instructions ...

Page 21: ...G1 RO Installation 17 Cat No 01021713 2F Tubing Assembly Instructions Figure 15 RO 2F tubing assembly instructions ...

Page 22: ...uality a hydrophilic air vent filter vacuum breaker pop off valve ultraviolet lamp and pressure relief valve may be required Direct Feed If the product water is to be used directly without storage a few precautions are necessary to prevent damage to the elements Install a pressure gauge pressure relief valve and a normally open dump solenoid in the product water line as shown in Figure 16 or use p...

Page 23: ...old down the up arrow or the down arrow keys Beeper A beeper is available to assist the user by providing an audible tone about 70 decibels to signi fy valid one beep and invalid three beeps key presses The beeper can be deactivated in the programming mode If error occurs beep will still sound even if set to No programming Programming Mode Timeout If there is no keypad activity for a one 1 minute ...

Page 24: ... S N 00012345 FWR LT04 MON DD YEAR 2 The screen displays the serial number and firmware version and date installed for this GROC Press to accept this information The screen displays the first set ting month NOTE The S N firmware and date displayed in this manual are examples only NOTE If this unit will be installed with a modem it is required that this electronic serial number be reported to Culli...

Page 25: ... see the next setting POWERON MODE OFFLINE Running Offline 6 The screen displays the selected status of the RO when pow ered on Press or and then to change the val ue and see the next setting SYSTEM UNITS US INCH US INCH METRIC 7 The screen displays the units of measure setting Press or and then to change the value and complete the first time setup NOTE This setting does not automatically change t...

Page 26: ...ntrol 6 Power up the control again The screen lights up for two seconds and then displays the home screen 7 Follow the first time setup process Flow Meters There are two flow meters on the G1 RO system the feed flow meter FM1 and the product flow meter FM2 Before using the G1 RO it is necessary to first calibrate both flow meters See Table 1 Connect the wires of both flow meters to the CIB board u...

Page 27: ... sec onds by 60 For example if you measure 45 seconds to fill a 1 gallon bucket the fill time is 45 60 0 75 minutes and the flow rate is 1 0 75 1 33 gpm Feed Flow Meter Product Flow Meter Model FM1 Initial Nozzle Needed K Factor FM2 Initial Nozzle Needed K Factor 2S 500 500 3S 500 500 4S 500 500 2L 80 500 3L 80 500 4L 80 500 1F 80 80 2F 80 80 Table 1 K factor for FM1 and FM2 9 Calculate the values...

Page 28: ...running 2 go to offline 3 information 4 setup 2 Press to scroll to 4 SETUP 3 Press to select the SETUP menu 2 LANGUAGE 3 poweron mode 4 FLUSH MODES 5 ACCESSORIES 4 Press to select 5 ACCESSORIES The screen displays the ac cessories menu 1 WIRELESS REM 2 MODEM 3 FLOW METERS 4 SWITCH INPTS 5 Press to select 3 FLOW METERS The screen displays the flow meter settings ...

Page 29: ...m G h Product Flow gpm G x TCF1 i Product Temperature F G j Product Pressure psig I k Concentrate waste flow gpm a h l Recovery see page 121 m Rejection see page 121 1 TCF Temperature Correction Factor Refer to Table 2 on page 26 for this value NOTICE The Global RO Controller has a feature which records historical data The intial startup data is kept in the controllers memory It is still a good id...

Page 30: ...pressure from the feed pressure Example 115 psig 5 Divide the product flow by the result from step 4 Example 1000 115 8 69 ml min psi 6 Multiply the result from step 5 by 105 Example 8 69 x 105 913 ml min 7 Measure the temperature of the feed water then determine the temperature correction factor from Table 2 Example At a temperature of 55 F the factor is 1 54 Temp F Temp C Correction Factor Temp ...

Page 31: ...ITION J1 pins utilizing pins 2 and 4 The switch is factory set to 18 psi The pressure can be adjusted from 6 psi to 30 psi by turning the knurled ring on the body of switch clockwise to increase the pressure and counter clockwise to decrease One revolution is approximately 6 5 psi Pretreatment Lockout The GBE RO controller allows an external contact closure to cause the RO to go into a pre treat l...

Page 32: ...oard Connect another wire from terminal 1 of the relay to the right terminal of P8 Refer to Figure 18 Relay to GBE RO controller Connect a wire from the POSITION J2 PIN 3 terminal on the AUX board to terminal 3 on the relay Connect another wire from the POSITION J2 PIN 4 terminal on the AUX board to terminal 4 on the relay Relay LCD SW6 Dip Switch P3 Comm Flow Meter Aqua Sensor P1 Cam P8 Aux2 P5 A...

Page 33: ...t another wire from terminal 1 of the relay to the right terminal of Aux 4 Refer to Figure 19 Relay to GBE RO controller Connect a wire from the POSITION J2 PIN 3 terminal on the AUX board to terminal 3 on the relay Connect another wire from the POSITION J2 PIN 4 terminal on the AUX board to terminal 4 on the relay Use the GBE RO controller Aux cable kit P N 01021830 to connect cables to the GBE R...

Page 34: ... Using Both a High and Low Level Float Switch Two Floats When two floats are used the behavior of the controller is such that it will switch from RUNNING to STANDBY when the water reaches the upper float switch and it changes state from being off to on The system will stay in STANDBY until the LOWER float switch transitions from on to off When this LOWER switch transitions from on to off the syste...

Page 35: ... you want the system to start running select NO to cancel the command and return to the main menu STARTING JAN 01 12 12 01P STARTUP FLUSH 4 The screen displays the status of the unit as it initiates the startup process RUNNING JAN 01 12 12 01A 5 The home screen displays the operational status RUNNING Go To Offline 1 Go to running 2 go to offline 3 information 4 setup 1 Press to select 1 GO TO OFFL...

Page 36: ...cessories Switch Inputs Pressure Transducers G2 G3 only Setup Accessories Press Gauges System Setup Set Up Time Date If the unit loses time for some reason you can use this setting to reset the correct date and time Please note that if you have a modem installed and connected to the phone line the unit will check for the correct time each time it calls in running jan 01 12 12 01P 1 From the defaul...

Page 37: ...S YES NO 7 The screen displays whether you observe daylight savings time where the RO unit is installed Press or and then to change the value and return to the Time Date menu running jan 01 12 12 01P 8 Press to return to the home screen Set Up Language Use the language setting to change the displayed language on the RO controller NOTE Ensure the units of measure US Metric are appropriate See page ...

Page 38: ... will start whenever power is supplied OFFLINE The RO system will go into standby when power is sup plied to the unit running jan 01 12 12 01P 6 Press to return to the home screen Flush Modes The GBE RO controller can be programmed to operate up to six different flush modes Multiple flush modes can be speci fied and operating at any one time If any one or more flush modes are calling for flushing ...

Page 39: ...the AUX board on the GBE RO controller at terminal AUX4 The solenoid valve must be 24 VAC 7R 6HUYLFH 69 7 6 QOHW 9DOYH 69 3XPS UDLQ 0 0 5 1 286 1 6 Figure 22 RO quality flush At startup SV1 opens and then the pump turns on SV3 opens while the system monitors the product TDS level The user programs the maximum allowable product TDS and the number of minutes allowed following startup to reach the al...

Page 40: ... On Open Closed Open Permeate Off Closed Open Open Table 3 RO pump and valve states during flush modes Any time that a Flush is actually taking place while the system state is RUNNING the system will ignore the following er ror limits delivered product TDS high recovery low recovery high reject low membrane pressure drop pump feed pressure low Once the flush ends the error checking will resume If ...

Page 41: ...AGE TANK FULL er ror by a pretreatment lockout command or other states This is a low pressure flush Press or and then to change the value if necessary FLUSH DURATION 3 MINUTES 1 180 9 If standby mode is set to ON the screen displays the flush du ration setting Press or and then to change the value and then display the next setting FLUSH EVERY 3 HOURS 1 24 10 If standby mode is set to ON the screen...

Page 42: ...h interval setting Press or and then to change the value and then return to the Flush Mode menu QUAL FLUSH MODE DISABLE Disable 18 The screen displays the Quality Flush Mode setting When the system is running the system sends all water to drain until a preset quality is reached at which time the water will flow to the product outlet This is a high pressure flush pump is on The quality flush mode i...

Page 43: ...Standard pressure switch is normally open Press or and then to change the state if necessary PS Sw Delay 5 SECONDS 0 9 each digit Sets the pressure switch delay time This is the number of seconds the low pressure must exist before activating the switch Press or and then to change SV1 Delay 10 SECONDS 0 300 The number of seconds elapsed from the inlet solenoid valve SV 1 opening until the motor sta...

Page 44: ...e Changing the Setting FS Hi Delay 0 MINUTES 0 120 Used only when using the float switch high contacts This sets how long the float switch stays closed after transitioning from high to low level running jan 01 12 12 01P 6 Press to save the settings and return to the home screen ...

Page 45: ...it board Keep replacement boards in their special anti static bags until ready for use Mishandling of the circuit board will void the warranty 2 Use the Hole Drilling Template as a guide to drilling two holes to mount the remote monitor If drilling into wall board drill two 5 16 diameter holes and insert the plastic drywall anchors into the holes securing them with the two 10 screws provided If dr...

Page 46: ...re the main controller to use the modem in the remote Wireless Remote Setup Begin the wireless setup using the wireless remote device running jan 01 12 12 01P 1 From the default home screen press The screen displays the main menu 1 INFORMATION 2 SETUP 3 DIAGNOSTICS 2 Press to select 2 SETUP 1 RF SETUP 2 MODEM SETUP 3 Press to select 1 RF SETUP Wireless Remote Settings Screen Display Range Changing...

Page 47: ...reen displays the ac cessories menu 1 WIRELESS REM 2 MODEM 3 FLOW METERS 4 SWITCH INPTS 5 Press to select 5 ACCESSORIES The screen displays the ac cessories menu REMOTE DISPLAY NOT INSTALLED 6 Press or and then to change the state to INSTALLED channel 1 7 Press or and then to select the channel number of the control valve The CHANNEL for the RO controller must be the same as the CHANNEL for the Re...

Page 48: ... WIRELESS 2 TESTPHONELIN 3 USE DATA PORT 4 TEST APP 5 Press to select 1 TST WIRELESS The screen displays the wireless test screen wireless test 0 188 rssi 5 6 The screen displays the test number and total number of attempts and the re ceived signal strength indicator RSSI The system will continue to test the signal strength until you press any button to return to the diagnostics menu The signal st...

Page 49: ...ave been made restore power 5 Connect the modem to the telephone line by plugging a standard RJ 11 phone extension cord into the modem board NOTE The GBE RO Controller is designed to plug into an analog telephone line standard residential phone line This includes phone lines connected to most residential VoIP voice over Internet phone sys tems and to residential DSL phone systems If you are connec...

Page 50: ...the two halves of the remote housing back together using light finger pressure and insert the two screws Figure 27 Modem installed on back of remote board GBE RO Controller Modem Setup running jan 01 12 12 01P 1 From the default home screen press The screen displays the main menu 1 go to running 2 go to offline 3 information 4 setup 2 Press to scroll to 4 SETUP 3 Press to select the SETUP menu 2 L...

Page 51: ...ify the time zone of the RO Controller location with respect to Greenwich Mean Time GMT When using a modem the controller will occasionally access the Internet to synchronize the date and time In order to do this correctly the control must be told which time zone it is installed in The time zone is specified as so many hours ahead or behind GMT time The GMT offset for some common cities is listed ...

Page 52: ...ome screen Test Modem This menu attempts to send a test message The screen indicates whether or not this process is successful Sending a test message will also update the time and date on the Smart Controller to the correct time If the modem is installed on the main controller as opposed to installed in the remote control then this testing process will also check to see if there is an updated vers...

Page 53: ...t 2 MODEM SETUP The screen dis plays the modem settings Use these to set up the communication between the wireless remote and the Culligan servers GBE RO Controller Modem Settings on Remote Screen Display Range Changing the Setting TELEPHONE MODEM NOT INSTALLED Installed Not Installed The screen displays the installation status of the modem Press to change the state to installed if a telephone mod...

Page 54: ... TDS 5 Press to select 6 TDS The screen displays the switch inputs settings TDS Probe Settings Screen Display Range Changing the Setting TDS PROBE NONE None Product Both For the G1 RO there is only one TDS probe so the correct setting is PRODUCT For the G2 and G3 RO the correct setting is BOTH Press or and then to change the state if necessary ACTUAL TDS OUT 0 PPM 0 6000 TDS1 0 200 TDS2 Disconnect...

Page 55: ...ontroller this relay will be in the Normally Open position when the controller board has power on AND there are no errors present i e Problem Found is not showing on the Home screen The relay will be in the Normally Closed Position when the controller is either powered OFF or there is an error present on the controller board NORMAL OPERATION Terminals NO and NC are connected leaving the lamp circu...

Page 56: ...urned on Press or to enter the actual TDS value GROC Alarm Signal Output The GBE RO controller Alarm Signal Output is provided through three screw terminals located on the alarm relay board These terminals provide a pair of dry contacts rated at 30VDC x 10A One dry contact is open and one is closed at all times as defined in Table 4 below When GBE RO Controller is Contact A screw terminals NO NC C...

Page 57: ...present then the GBE master turns on the pump for the first unit The system waits for the amount of seconds set on the master as the PASS 2 DELAY If the pressure switch 2 shows that pressure is present at pressure switch 2 then the master sends an operation command to the slave unit that turns on the second pass pump The master will turn off the slave s motor output any time it detects that one of...

Page 58: ...e in duplex alternating mode either Unit A or Unit B stops functioning or enters an error state for ex ample if the product TDS exceeds the maximum allowable product TDS level then the other unit will take over operation and will continue to operate as a single stand alone mode until an operator clears the error on the first unit If at any time while in duplex alternating mode the two units lose c...

Page 59: ...Accessories 55 Cat No 01021713 81 7 9 6 7 81 7 9 6 7 81 7 81 7 35 75 7 6 67 0 21752 5 37 2 37 2 20081 7 21 Figure 33 RO duplex alternating plumbing ...

Page 60: ...GAUGES 6 TDS 7 RELAY MODE 8 MULT UNIT RO 5 Press to select 8 MULT UNIT RO The screen dis plays the multiple unit RO settings Screen Display Range Changing the Setting MULTI UNIT RO SINGLE Single Two Pass RO Alternating Press or and then to select the RO system configuration For Two Pass configuration refer to the Series G1 RO Two Pass Kit manual P N 01026027 MUL UNIT RO ROLE MASTER Master Slave If...

Page 61: ... and Permeate Flush are disabled in TDS Target mode TDS Target Target TDS The RO system keeps track of the average product water TDS whenever the RO system is operating mixing lower quality water with product water to meet the average product water TDS The average TDS measurements of the RO product water are taken once per second over an interval specified by the TDS Target Time The controller ope...

Page 62: ...TS Error Limits Settings Press or and then to change the value if necessary Screen Display Range Procedure MAX RECOVER 90 0 100 The system s recovery changes as operating parameters fluctuate and membranes age Set this value to the maximum allowable re covery As the recovery increases product quality decreases TDS increases MIN RECOVER 10 0 100 Set this to trigger an alarm if the recovery falls be...

Page 63: ...e Prob lem Found message on the home screen MIN N FLOW 0 00 GPM 0 250 Specify the minimum flow rate in gallons per minute at a normal ized temperature of 77 If the flow rate drops below the minimum the GROC will display an error limit message NOTE If the MIN N FLOW value is left at zero this error level will be ignored and it will not be displayed in the Information screen STD PRESSURE 120 PSI 1 1...

Page 64: ...fline not running the screen displays TDS DISABLE TDS AVERAGE 0 PPM 0 999 When SV3 is selected the RO controller information screen dis plays the TDS average in ppm This should be the average TDS out value over the last 10 cycles of TDS Target Time RECOVERY 0 0 PFLOW 0 00 GPM TDS OUT 169 0 0 00 0 999 Alternate information screen showing recovery rejection product flow and product TDS If the RO is ...

Page 65: ...ROC board serial number HISTORICAL DATA JAN 01 REJ 97 REC 50 DP 77 PSI 100 1000 The GROC has a built in data logging feature which takes a snap shot at the start of each month The first time each month that the system has been in a RUNNING state for a continuous 10 minute block of time the system will save the current values of Totalized gallons since new Current recovery Current rejection Current...

Page 66: ... Concentrate flow too high C Check and adjust concentrate flow re place tubing on A D Product flow too high D Test modules 3 Unit running but poor quality less than 95 rejection A Low pump pressure A See 2 B Module failure B Replace modules Check product line over pressurization C Concentrate throttling valve open C Throttle valve down D Poor seal on endcap D Check o rings inside endcap Replace o ...

Page 67: ...ater chemistry temperature accidental setting change or that the membrane is fouling PRODUCT TDS TOO HIGH This message is triggered when the product TDS goes above the value set in MAX TDS OUT This indicates that the membranes may be getting fouled and are losing their rejec tion capability NO REMOTE SIGNAL This message is triggered when the system and the wireless remote lose contact An op tional...

Page 68: ...rssi 5 7 The screen displays the test number and total number of attempts and the re ceived signal strength indicator RSSI The system will continue to test the signal strength until you press any button to return to the diagnostics menu The signal strength indicator RSSI will show a value of between 0 and 8 If the RSSI is at least 4 then the installation is complete It the SSI drops below 4 then i...

Page 69: ...USE DATA PORT The screen displays the data re port status screen MINI REPORT Sending 11 Press to to send the mini report MINI REPORT Sent 12 The RO controller displays the message delivery status Press to exit the screen See Appendix A regarding report data Test App 1 TST WIRELESS 2 TESTPHONELIN 3 USE DATA PORT 4 TEST APP 13 Press to select 4 TEST APP This diagnostic is used only for factory testi...

Page 70: ...r to Figure 35 1 Turn off the system Allow pressure to be completely relieved Turn main feed line to RO off 2 Remove retaining clips from both ends of all vessels Do not dispose of retaining rins They will be needed during replacement 3 Remove end caps from all vessels with the tubing remaining in place Note placement of the caps to assure re installation in the same orientation 4 Remove the RO el...

Page 71: ...e to the new pump Replace the pump when it cannot develop the pressure required to maintain the desired product flow rate up to the maximum pump pressure of 225 psig To replace the pump 1 Turn the unit OFF then shut off the inlet water supply 2 Remove the tubing from the pump inlet and outlet 3 While holding the bottom of the pump with one hand loosen the screw on the coupling band securing the pu...

Page 72: ...rom the motor as outlined in steps 1 4 in pump replacement section 2 Disconnect the motor cord from the old motor 3 Remove the pump and motor assembly from the mounting bracket by removing the four 4 nuts lock washers and washers holding the motor onto the motor mounts 4 Mount the new motor onto the motor mounts and secure with nuts and washers 5 Wire the motor cord connections to the new motor as...

Page 73: ...ion volume NOTE When cleaning the 1 series RO units that use brass pumps and solenoid valves do not use a cleaning agent with a pH below 5 0 CAUTION Always use caution when handling any chemical Refer to the material safety data sheet for recommendations in the safe handling of this chemical The MSDS is avail able from the manufacturer of the chemical Use the proper protective safety equip ment CA...

Page 74: ... concentrate tubing from the membrane to the motor panel and direct the tubing to the drain Draw the Sanitizing Solution Through the Unit 1 Choose GO TO RUNNING from the main menu to turn on the unit 2 Allow about half of the sanitizing solution to be drawn through the system CAUTION If the unit vibrates severely the pump may be cavitating Turn the power switch OFF Raise the bucket to ensure adequ...

Page 75: ...particulate matter are concentrated inside the module element If these contaminants are present in relatively low concentrations the concentrate flow from the system flushes them to drain In most cases water pretreatment such as filters and softeners will prevent the deposit of these contaminants When these deposits occur there will be a decrease in the product water flow and quality When these sy...

Page 76: ...ow Low Normal High Low Hardness Scale Hardness Scale light or Iron Membrane Damage High Silt or Biofouling Membrane Damage light Table 8 Performance change possible causes For example if the product flow is low but the percent rejection is normal the likely causes of the problem are silt or biofouling Please note that if the product flow rate has increased with no increase in temperature or pressu...

Page 77: ... cleaning valve to allow feed water to displace air in the cleaning tubing then close the inlet water shutoff valve Clean the Tank 1 Choose GO TO RUNNING from the main menu CAUTION If the pump is noisy cavitation is occurring and the pump will be damaged Turn the power switch OFF and check for any obstructions to flow Reduce the pump pressure as required to prevent cavitation 2 Record the pump pre...

Page 78: ...alkaline solution of tri sodium phosphate TSP a common ingredient in detergents 2 If the solution remains clear then direct the concentrate tubing to drain then choose GO TO RUNNING from the main menu Check that the unit is drawing chemical solution CAUTION If the pump is noisy cavitation is occurring and the pump will be damaged Choose GO TO OFFLINE from the main menu and check for any obstructio...

Page 79: ...he main menu and flush the cleaning solution from the unit for 30 minutes or until the pH levels of the concentrate water and the product water remain constant CAUTION Soft water must be used to flush the caustic solution or hardness will precipitate If soft water is not available use temporary portable exchange softener tanks 5 Adjust the system pressure to the normal value Measure all flows TDS ...

Page 80: ...76 Culligan Series G1 Reverse Osmosis 76 Cat No 01021713 GBE RO Controller Menu Structure FWR LT04 MON DD YEAR ...

Page 81: ...GBE RO Controller Menu Structure 77 Cat No 01021713 ...

Page 82: ...7 1250 23 1 69 HOD 6 21 6 35 75 7 6 7 1250 23 1 2 7 6 7 6 1250 23 1 6 L HOD 0 187 6 35 66 8 6 3 167 3 3 3 167 35 66 8 6 6 3 6 3 3 2 6 7 36 3 725 P9ROWV 36 3 6 3 2 6 7 36 3 725 P9ROWV 36 3 7 6 7 6 352 121 78 7 6 287 330 352 8 7 7 03 2 6 7 7 03 203 9 8 78 7 6 287 330 7 03 2 6 7 7 03 203 9 8 78 7 6 1 330 27 5 02 5 02 5525 67 786 2 75 5 DOV 38 6 287387 08 7 81 7 52 08 7 81 7 52 6 1 7 2 3 66 52 2U 7 51...

Page 83: ...GBE RO Controller Menu Structure 79 Cat No 01021713 FWR LT04 MON DD YEAR ...

Page 84: ...mponents and Water Connections 1 17 4 2 10 12 6 15 16 4 11 18 Figure 36 G1 RO front view 6 1 5 7 4 2 10 11 3 8 17 14 12 13 To Membrane Feed 1 2 Tube System Waste 3 8 Tube System Product 1 2 Tube From Membrane Concentrate 3 8 Tube System Inlet 1 2 Tube From Membrane Product 1 2 Tube Figure 37 G1 RO rear view ...

Page 85: ...p Rotary Vane Brass 190 GPH 1 7 01022106 Pump Rotary Vane Brass 330 GPH 1 1 8 01022856 Motor 1 3 HP 115V 1725 RPM Nema Frame 48Y Carbonator Mount Style 1 1 1 8 01022107 Motor 3 4 HP 115V 1725 RPM Nema Frame 48Y Carbonator Mount Style 1 1 1 1 1 9 01022033 V Band Pump Motor 1 1 1 1 1 1 1 1 10 01021033 Flow Meter Inlet 1 2 NPT see page 22 1 1 1 1 1 1 1 1 01022706 Flow Meter Inlet 1 2 NPT 1 1 1 11 010...

Page 86: ...embly Feed items 1 8 1 Tee 1 2 Threaded PVC Sch 80 1 2 Male Adapter 1 2 Spigot x NPT Sch 80 4 3 Elbow 1 2 Soc PVC Sch 80 1 4 Bushing 1 2 x 1 4 SxT PVC Sch 80 1 5 01023380 Solenoid Assy 120V 60Hz with bullet connectors 1 01023070 Solenoid Coil Repl 110 120V 50 60Hz 1 6 01007604 Pressure Gauge 1 4 NPT 0 200 PSI Liquid filled 1 7 Tee 1 2 Socket PVC Sch 80 1 8 Plug 1 2 Spig 1 9 01024477 Cable Solenoid...

Page 87: ...Pipe 3 5 length 1 2 Tee 1 2 Socket PVC Sch 80 1 3 Tee 1 2 Threaded PVC Sch 80 1 4 Male Adapter 1 2 Spigot x NPT Sch 80 Spears 861 005 1 5 Bushing 1 2 x1 4 TxT PVC Sch 80 1 6 01024302 Switch Adjustable Pressure 6 30 PSI 1 7 Bushing 1 2 x1 4 SxT PVC Sch 80 1 8 Stem Adapter 1 2T x 1 2 Stem Polypropylene 1 9 Elbow Union 1 2 Tube Polypropylene 1 10 Elbow 1 2 Soc Sch 80 Spear 806 005 1 11 Connector Male...

Page 88: ...T PVC Sch 80 2 5 Pipe 3 8 Sch 80 Length 1 75 2 6 Elbow 3 8 Soc x FNPT Sch 80 Spears 807 003 1 7 Bushing 1 2 x 3 8 TxT PVC Sch 80 1 8 Nipple 3 8 x Close PVC Sch 80 TBE 1 9 Bushing 3 8 x 1 4 SxS PVC Sch 80 1 10 Connector Male 1 4 NPT x 3 8 Tube PI Polypropylene 2 11 Tee Union 3 8 Tube Polypropylene PI 1 12 Tube 3 8 cut length 3 1 13 Tube 3 8 cut length 2 2 14 Nipple 1 4 x 1 3 4 PVC Sch 80 TOE 1 15 S...

Page 89: ...r Assembly Flow Meter 1 2 NPT 1 3 Tee 1 2 Threaded PVC Sch 80 1 4 1 2 1 2 NPT Tube Male Connector 2 5 01024516 Sensor TDS 24 L with 5 Pos Conn 1 6 01025827 Harness Meter 28 Long 1 7 01022706 Nozzle Flow Meter 1 For G1 1F 2F Item Part No Description Qty 01024520 Assembly Product Flow Meter G1 1F 2F 1 Nipple 1 2 x5 PVC Sch 80 TBE 1 2 01021033 Adapter Assembly Flow Meter 1 2 NPT 1 3 Tee 1 2 Threaded ...

Page 90: ...essure Gauge Assembly 1 2 3 4 Figure 42 Pressure Gauge Assmbly Item Part No Description Quantity 01021997 System Pressure Gauge Asembly 1 Bushing 1 2 x1 4 TxT PVC Sch 80 1 2 Tee 1 2 Threaded PVC Sch 80 1 3 1 2 1 2 NPT Tube Male Connector 2 4 01007604 Pressure Gauge 1 ...

Page 91: ...75 Assy Membrane Housing Single 4 x40 1 2 1 01022666 Housing 2 5 x21 Membrane 1 2 3 4 1 01022825 Housing 2 5 x40 Membrane 2 3 4 1 01022877 Housing Filter FRP 4 End Port 1 2 2 01024288 Membrane 2 5 x21 1 2 3 4 2 01024289 Membrane 2 5 x40 2 3 4 2 01024290 Membrane 4 x40 1 2 3 01023071 End Cap Assy 2 5 2 4 6 8 4 6 8 3 01023073 End Cap Assy 4 2 4 4 01023072 O Ring kit 2 5 1 2 3 4 2 3 4 4 01023074 O Ri...

Page 92: ...Sub Assembly Figure 44 G1 feed flow meter sub assembly Item Part No Description Qty 01021033 Feed Flow Meter 1 1 P1009099 O ring Meter 126 2 2 01021877 Meter Body Assembly with Impaller O Rings 1 3 01022706 Nozzle for low flow used on feed flow meter for G1 2S 3S 4S 1 3 1 2 ...

Page 93: ...No Description Quantity 01023412 Assembly Membrane Housing Single 2 5 x21 2S 01023417 Assembly Membrane Housing Single 2 5 x40 2L 01023907 Kit Tube and Fittings 2S 2L includes items 1 8 1 Elbow Union 3 8 Tube PI Polypropylene 3 EA 2 Tube 3 8 cut length 3 1 EA 3 Tube 1 2 Length 3 5 1 EA 4 Stem Adapter 1 4Tx3 8 Stem Polypropylene 6 EA 5 Elbow Union Reducing 1 2 x 3 8 PI Polypropylene 2 EA 6 Tee Unio...

Page 94: ...art No Description Qty 01023412 Assembly Membrane Housing Single 2 5 x21 01023417 Assembly Membrane Housing Single 2 5 x40 01023908 Kit Tube and Fittings 3S 3L includes items 1 9 1 Elbow Union 3 8 Tube PI Polypropylene 5 EA 2 Tube 3 8 cut length 4 4 2 EA 3 Tube 1 2 Length 4 25 2 EA 4 Stem Adapter 1 4Tx3 8 Stem Polypropylene 9 EA Item Part No Description Qty 5 Fitting Union Reducing 1 2 x 3 8 PI Po...

Page 95: ...No Description Qty 01023412 Assembly Membrane Housing Single 2 5 x21 01023417 Assembly Membrane Housing Single 2 5 x40 01023909 Kit Tube and Fittings 4S 4L in cludes items 1 8 1 Elbow Union 3 8 Tube PI Polypropylene 7 EA 2 Tube 3 8 cut length 4 4 3 EA 3 Tube 1 2 Length 4 25 3 EA Item Part No Description Qty 4 Stem Adapter 1 4Tx3 8 Stem Polypropylene 12 EA 5 Elbow Union Reducing 1 2 x 3 8 PI Polypr...

Page 96: ...92 Culligan Series G1 Reverse Osmosis 92 Cat No 01021713 G1 1F Sub Assembly Figure 48 G1 1F sub assembly ...

Page 97: ...3922 Kit Tube and Fittings 1F includes items 1 7 1 Elbow Union Reducing 1 2 x 3 8 PI Polypropylene 1 EA 2 Elbow Plug In 3 8 stem 3 8 tube 3 EA 3 Elbow Union 1 2 Tube Polypropylene 2 EA 4 Stem Adapter 1 2Tx1 2 Stem Polypropylene 3 EA 5 Plug 1 2 NPT PVC Sch 80 1 EA 6 BUSHING 3 4x1 2 TxT PVC SCH 80 2 EA 7 Carton Tubing and Fittings Kit 1 EA ...

Page 98: ...94 Culligan Series G1 Reverse Osmosis 94 Cat No 01021713 G1 2F Sub Assembly Figure 49 G1 2F sub assembly ...

Page 99: ...e and Fittings 2F includes items 1 8 1 Elbow Union Reducing 1 2 x 3 8 PI Polypropylene 1 EA 2 Elbow Union 1 2 Tube Polypropylene 4 EA 3 Stem Adapter 1 2Tx1 2 Stem Polypropylene 6 EA 4 Plug 1 2 NPT PVC Sch 80 2 EA 5 BUSHING 3 4x1 2 TxT PVC SCH 80 4 EA 6 Tee Union 1 2 Tube PI Polypropylene 1 EA 7 Elbow 1 2 Stem x 1 2T PI 1 EA 8 Tube 1 2 Length 7 5 2 EA ...

Page 100: ...96 Culligan Series G1 Reverse Osmosis 96 Cat No 01021713 Controller Sub Assembly 4 1 Figure 50 G1 Controller front panel Figure 51 G1 Controller main and auxiliary boards ...

Page 101: ...G1 RO Parts Diagrams and Lists 97 Cat No 01021713 4 1 Figure 52 G1 Controller cords and miscellaneous parts 27 26 6 Figure 53 G1 Controller circuit board auxiliary board and relay board ...

Page 102: ...late GBE Enclosure 1 9 01020498 Membrane Keypad Oval w Connector 1 10 01020493 Decal GBE Face Plate 1 11 01020748 Circuit Board Aux I O GBE 1 13 Cord Grip Liquid Tight 170 450 ID 2 14 Locknut 1 2 Nylon 1 16 SCREW MACH 10 32x1 2 18 8SS PAN HD PHIL 2 17 01022143 Board MT 1 18 SCREW MACH 10 32X3 8 18 8SS PHIL PAN HD 4 19 01022360 CABLE ADAPTER GBE FLOAT SWITCH AND PRETREAT LOCKOUT 2 20 01022720 CORD ...

Page 103: ...D PI PRESSURE INDICATOR PS PRESSURE SWITCH HCV HAND CONTROL VALVE SV SOLENOID VALVE TDS TDS PROBE FI FLOW INDICATOR FM FLOW METER CV CHECK VALVE CONNECTION TO PROCESS OR INSTRUMENT SUPPLY ELECTRICAL PRESSURE REGULATOR CUSTOMER SUPPLIED FM 1 PI 1 SV 1 PS 1 PI 2 SV 2 TDS 1 FM 2 TO CONTROLLER SV 3 OPTIONAL OPTIONAL QUALITY FLUSH TO DRAIN OPTIONAL PERMEATE FLUSH TANK OPTIONAL PERMEATE FLUSH SV 3 OPTIO...

Page 104: ...U H V V X U H U R S V 3 6 2 S H Q V I 3 6 L V V W L O O R S H Q W X U Q S X P S 2 D Q G J R W R 2 W K H U Z L V H J R W R 67 1 1 3 3UREOHP RXQG 7DQN XOO OXVK XUDWLRQ I 3 H U P H D W H O X V K L V 2 1 2 S H Q 6 9 O R V H 6 9 D Q G J R W R OXVK XUDWLRQ I 7 L P H O X V K L V F W L Y H 2 S H Q 6 9 W R O X V K Y H U R X U V O R V H 6 9 OXVK XUDWLRQ I D O O R Q O X V K L V F W L Y H 2 S H Q 6 9 W R O X ...

Page 105: ...nections DO NOT include the GBE wiring cables in any conduit or raceway containing other 120 volt or higher circuits Maintain a distance of at least 10 feet between the GBE controller and any electrical distribution panels raceways carrying 300 volts or more Use the cabling provided Failure to do so may affect performance of the GBE controller adversely Series G1 Electrical Installation To open th...

Page 106: ...d B A B A B In a float switch that is NORMALLY OPEN there is no electrical connection between A and B when water level is below the float Hi Level Float Switch Lo Level Float Switch STORAGE TANK Pretreatment Lockout Connection a NORMALLY OPEN PTLO Switch is open normally but closes during softener regeneration PRETREATMENT SOFTENER INLET PRESSURE SWITCH FEED Drain A normally open inlet pressure sw...

Page 107: ...Remote Display Template 103 Cat No 01021713 Remote Display Template Remote Display Template 5 450 Figure 56 Hole drilling template ...

Page 108: ... Array 1 01 1 01 01 1 01 1 01 01 1 01 Product Flow gpm L min 0 35 1 28 0 52 1 97 0 83 3 14 1 18 4 47 1 53 5 79 Concentrate Flow gpm L min 0 35 1 28 0 52 1 97 0 83 3 14 1 18 4 47 1 53 5 79 Required Inlet Feed Flow gpm L min 0 7 2 65 1 04 3 94 1 66 6 28 2 36 8 93 3 06 11 58 Pump Flow 150 psi gpm L min 1 4 5 30 2 6 9 84 3 3 12 49 Maximum Module Feed Pressure psig kPa 150 1034 Nominal Module Feed Pres...

Page 109: ... is open normally but closes during softener regeneration PRETREATMENT SOFTENER INLET PRESSURE SWITCH FEED Drain A normally open inlet pressure switch is OPEN when the water pressure to the pump is too low and CLOSED when the pump pressure is sufficient INLET SOLENOID VALVE PUMP RO MEMBRANE PRESSURIZED STORAGE KIT D1018976 BLACK BROWN GREEN RED WHITE NOTE Set float switches to NORMALLY CLOSED when...

Page 110: ...IRCULATION WASTE INSERT 10mm ELBOW OVER 10mm STEM INSERT 10mm ELBOW OVER 10mm STEM INSERT PRODUCT FITTING ASSEMBLY OVER 10mm STEMS REMOVE CAPS ON 10mm STEMS REMOVE CAPS ON 10mm STEMS INSERT FEED FITTING ASSEMBLY OVER 10mm STEMS BOTTOM SIDE OF MEMBRANES 10mm TUBE FOR PRODUCT USED FOR FLOOR STAND APPLICATION Figure 58 RO 2S 2L tubing assembly instructions 230V ...

Page 111: ...D 10mm TUBE FOR PRODUCT INSERT 10mm ELBOW OVER 10mm STEM INSERT PRODUCT FITTING ASSEMBLY OVER 10mm STEMS REMOVE CAPS ON 10mm STEMS INSERT FEED FITTING ASSEMBLY OVER 10mm STEMS BOTTOM SIDE OF MEMBRANES INSERT 10mm FITTING ASSEMBLY OVER 10mm STEM 10mm TUBE FOR RECIRCULATION WASTE REMOVE CAPS ON 10mm STEMS For Recirculating Assembly on Motor Panel Figure 59 RO 3S 3L tubing assembly instructions 230V ...

Page 112: ...D FITTING ASSEMBLIES OVER 10mm STEMS BOTTOM SIDE OF MEMBRANES USED FOR FLOOR STAND APPLICATION REMOVE CAPS ON 10mm STEMS 10mm TUBE FOR FEED 10mm TUBE FOR RECIRCULATION WASTE INSERT 10mm ELBOW OVER 10mm STEM INSERT 10mm ELBOW OVER 10mm STEM INSERT FEED FITTING ASSEMBLY OVER 10mm STEMS 10mm TUBE FOR PRODUCT Figure 60 RO 4L tubing assembly instructions 230V ...

Page 113: ...1 18 19 21 20 6 15 16 Figure 61 G1 RO front view 6 1 5 7 4 10 11 3 8 17 14 12 13 To Membrane Feed 10mm Tube System Waste 10mm Tube System Product 10mm Tube From Membrane Concentrate 10mm Tube System Inlet 10mmTube From Membrane Product 10mm Tube 19 21 20 19 20 20 19 2 19 20 21 19 20 Figure 62 G1 RO rear view ...

Page 114: ...Frame 48Y Carbonator Mount Style 1 1 8 01022107 Motor 3 4 HP 115V 1725 RPM Nema Frame 48Y Carbonator Mount Style 1 1 1 9 01022033 V Band Pump Motor 1 1 1 1 1 10 01021033 Flow Meter Inlet 1 2 NPT 1 1 1 1 1 01022706 Flow Meter Inlet 1 2 NPT 1 1 11 01025480 Filter Housing 10 BB 1 1 1 1 1 12 762350 Cartridge Filter 5 micron 10 1 1 1 1 1 13 01022145 U Bend PI 1 1 1 1 1 14 01022144 Check Valve Inline 1 ...

Page 115: ...ems 1 8 1 Tee 1 2 Threaded PVC Sch 80 1 2 Male Adapter 1 2 Spigot x NPT Sch 80 4 3 Elbow 1 2 Soc PVC Sch 80 1 4 Bushing 1 2 x 1 4 SxT PVC Sch 80 1 5 01022601 Solenoid Assy 220V 50Hz with bullet connectors 1 01024635 Coil Solenoid Repl 220 240V 50 60Hz 1 6 01007604 Pressure Gauge 1 4 NPT 0 200 PSI Liquid filled 1 7 Tee 1 2 Socket PVC Sch 80 1 8 Plug 1 2 Spig 1 9 01025739 Cable Solenoid 1 ...

Page 116: ...1 3 Tee 3 8 Socket PVC Sch 80 2 4 Bushing 3 8 x 1 4 SxT PVC Sch 80 2 5 Pipe 3 8 Sch 80 Length 1 75 2 6 Elbow 3 8 SxT PVC Sch 80 1 7 Bushing 1 2 x 3 8 TxT PVC Sch 80 1 8 Nipple 3 8 x Close PVC Sch 80 TBE 1 9 Bushing 3 8 x 1 4 SxS PVC Sch 80 1 10 Fitting Male Adapter 3 8T x 1 4 NPTE PI 2 11 Fitting Union Tee 3 8T PI 1 12 Tube 3 8 cut length 3 1 13 Tube 3 8 cut length 2 2 14 Nipple 1 4 x 1 3 4 PVC Sc...

Page 117: ...3S 2L 3L 4L 01025333 Assembly Membrane Housing Single 2 5 x21 2 3 01025334 Assembly Membrane Housing Single 2 5 x40 2 3 4 1 01025336 Housing FRP 2 5 x21 with endcaps 2 3 1 01025335 Housing FRP 2 5 x40 with endcaps 2 3 4 2 01024288 RO Membrane 2 5 x21 2 3 2 01024289 RO Membrane 2 5 x40 2 3 4 3 01025324 End Plug Assy 2 5 metric 4 6 4 6 8 4 01023072 O Ring kit 2 5 01023411 Clamps RO Housings 2 5 metr...

Page 118: ...7 C C 6 FEED PRODUCT 4 A C 1 5 5 Figure 66 G1 2S 2L sub assembly Item Part No Description Quantity 01025333 Assembly Membrane Housing Metric Single 2 5 x21 2S 01025334 Assembly Membrane Housing Metric Single 2 5 x40 2L 01025330 Kit Tube and Fittings Metric 2S 2L includes items 1 8 1 Elbow Union 10mm 5 EA 2 Tube 10mm 1 EA 3 Tube 10mm 1 EA 4 Stem Adapter 1 4 BSPP 10mm 6 EA 5 Connector 1 4 BSPP 10mm ...

Page 119: ...or Recirculating Assembly on Motor Panel 7 Figure 67 G1 3S 3L sub assembly Item Part No Description Qty 01025333 Assembly Membrane Housing Metric Single 2 5 x21 01025334 Assembly Membrane Housing Metric Single 2 5 x40 01025337 Kit Tube and Fittings Metric 3S 3L includes items 1 9 1 Elbow Union 10mm 7 EA 2 Tube 10mm 2 EA 3 Tube 10mm 2 EA 4 Stem Adapter 1 4BSPP 10mm 9 EA 5 Connector 1 4BSPP 10mm 3 E...

Page 120: ...ating Assy C to Center Port Product 2 1 1 A 4 4 8 2 1 1 8 3 6 Note Orientation of Flow Figure 68 G1 4L sub assembly Item Part No Description Quantity 01025334 Assembly Membrane Housing Metric Single 2 5 x40 Kit Tube and Fittings includes items 1 9 1 Elbow Union 10mm 9 EA 2 Tube 10mm 3 EA 3 Tube 10mm 3 EA 4 Stem Adapter 1 4BSPP 10mm 12 EA 5 Connector 1 4BSPP 10mm 4 EA 6 Tee Union 10mm 3 EA 7 Elbow ...

Page 121: ...G1 RO International 117 Cat No 01021713 Controller Sub Assembly Intenational 1 Figure 69 G1 Controller front panel Figure 70 G1 Controller main and auxiliary boards ...

Page 122: ...118 Culligan Series G1 Reverse Osmosis 118 Cat No 01021713 1 Figure 71 G1 Controller 27 26 6 SET TO 230V BLUE BROWN YELLOW Figure 72 G1 Controller circuit board auxiliary board and relay board ...

Page 123: ...ate GBE Enclosure 1 9 01020498 Membrane Keypad Oval w Connector 1 10 01020493 Decal GBE Face Plate 1 11 01020748 Circuit Board Aux I O GBE 1 13 Cord Grip Liquid Tight 170 450 ID 2 14 Locknut 1 2 Nylon 1 16 SCREW MACH 10 32x1 2 18 8SS PAN HD PHIL 2 17 01022143 Board MT 1 18 SCREW MACH 10 32X3 8 18 8SS PHIL PAN HD 4 19 01022360 CABLE ADAPTER GBE FLOAT SWITCH AND PRETREAT LOCKOUT 2 20 01022720 CORD G...

Page 124: ...tand International 3 1 2 Mounting Bracket 01023017 not included Figure 73 Floor stand assembly Item Part No Description Quantity 01021987 Floor Stand Assembly 1 Series RO 1 1 Stand Side Rail Assembly 2 EA 2 Trim Edge Length 17 1 EA 3 Bracket Membrane Hanger Mount 1 EA ...

Page 125: ...ermeable membrane acts as a barrier to ions and does not allow them to pass through into the dilute solution When applied to water this means that the product water has a reduced total dissolved solids content as a result of the passage of water molecules through the membrane while the mineral ions are rejected See Figure 75 Figure 75 Effect of pressure on reverse osmosis Rejection and Recovery Fe...

Page 126: ...ormation screen Use the following equation to calculate percent recovery Product Water Flow Rate PFLOW Feed Water Flow Rate FFLOW x 100 Recovery CAUTION An understanding of rejection recovery percentages and temperature compensa tion is essential for monitoring and evaluating the performance or condition of the reverse osmosis system DO NOT operate the system before becoming familiar with these co...

Page 127: ...XIT button returns to the pre vious screen or cancels a changed setting NOTE Hold down the or button to quickly scroll through the setting without repeatedly pressing the button CAUTION Use the and only to scroll through the menu settings Do not use to perform scrolling Improper use of might cause the controller to reset certain functions RUNNING JAN 01 12 12 01A 1 This is the home screen Press an...

Page 128: ...rt UP mode OFF 5 Press to turn on the cursor symbol next to the setting value The cursor indi cates that you can change the current value using or start UP mode ON 6 Press once The screen displays the new setting value next to the cursor start UP mode OFF 7 Press again The screen displays the next available setting value 8 You may press or to scroll through all of the available options for the scr...

Page 129: ...ide the United States RUNNING JAN 01 12 12 01P The home screen displays the RUNNING or OFFLINE status of the RO system Install Modem 1 GOTO RUNNING 2 GOTO OFFLINE 3 INFORMATION 4 SETUP Press to scroll to 4 SETUP and press for setup menu 2 LANGUAGE 3 POWERON MODE 4 FLUSH MODES 5 ACCESSORIES Select 5 ACCESSORIES 1 WIRELESS REM 2 MODEM 3 FLOW METERS 4 SWITCH INPUTS Select 2 MODEM TELEPHONE MODEM NOT ...

Page 130: ...M UNITS US INCH Select METRIC for units out side the United States RUNNING JAN 01 12 12 01P The home screen displays the RUNNING or OFFLINE status of the RO system Set Up Flush Modes 1 GOTO RUNNING 2 GOTO OFFLINE 3 INFORMATION 4 SETUP Press to scroll to 4 SETUP and press for setup menu 1 TIME DATE 2 LANGUAGE 3 POWERON MODE 4 FLUSH MODES Select 4 FLUSH MODES 2 STANDBY 3 TIME TRIGGER 4 FLOW TRIGGER ...

Page 131: ...FFLINE status of the RO system Set Up GROC Remote Communication 1 WIRELESS REM 2 MODEM 3 FLOW METERS 4 SWITCH INPUTS From the main menu select 4 SETUP 5 ACCESSO RIES 1 WIRELESS REM WIRELESS REM NOT INSTALLED Change the setting to INSTALLED CHANNEL 1 Select the channel to com municate between the remote and the RO controller RF FREQUENCY 915MHz Select the radio frequency 915MHz for North America 86...

Page 132: ...1 Set Up System Status at Startup POWERON MODE OFFLINE Select the system status at startup offline or running You can change status after setup Set Up Units of Measure Initialize System SYSTEM UNITS US INCH Select METRIC for units out side the United States RUNNING JAN 01 12 12 01P The home screen displays the RUNNING or OFFLINE status of the RO system Set Up Flush Modes 1 GOTO RUNNING 2 GOTO OFFL...

Page 133: ...000 000 000 1023111027 Where the values for the fields A thru J are as follows A current membrane feed flow rate in gallons per minute 9 3 means 9 3 gpm B current flow rate in gallons per minute C Current Operational Status 1 running 2 standby 3 offline 4 error D Current recovery percentage 050 means 50 recovery E Current reject percentage 096 means 96 rejection F Storage Tank Hi Level Float Switc...

Page 134: ...e Data Port Once your cables are set up you can test your connection using the Windows Hyperterminal program This program is generally found under Start All Programs Accessories Communications Hyperterminal Name the New Connection 1 When you open Hyperterminal you will be prompted to create a name for the connection Enter any name 2 Click on an icon that represents your connection 3 Click on the O...

Page 135: ... menu 3 poweron mode 4 FLUSH MODES 5 ACCESSORIES 6 DIAGNOSTICS 4 Press to select 6 DIAGNOSTICS The screen displays the diagnostics menu 1 TST WIRELESS 2 TESTPHONELIN 3 USE DATA PORT 4 TEST APP 5 Press to select 3 USE DATA PORT The screen displays the data re port status screen MINI REPORT Sending 6 Press to to send the mini report MINI REPORT Sent 7 The GBE RO controller displays the message deliv...

Page 136: ...in NORM flow limit 0 NORM flow std pressure limit 120 Startup flush OFF Standby flush OFF Time trigger flush OFF Flow trigger flush OFF Quality flush ON 3 10 Permeate flush OFF TDS probe both Historical Data Month JAN Year 2012 Rejection 0 Recovery 0 0 PI PO 0 NFlow 0 0 Total Water 0 Product PPM 0 Figure 77 Data report from GBE RO Controller If you do not see the report check your settings and mak...

Page 137: ...h French Italian Spanish Time and Date Month Day Year Clock Type 12 Hr 24 Hr Hour Minutes Daylight Saving Yes No Power On Mode Power On Mode Running Standby System Units System Units US Inch Metric Flush Modes Startup Mode Off On Flush Duration Standby Mode Off On Flush Duration Flush Every Time Trigger Off On Flush Duration Flush Every Flow Trigger Off On Flush Duration Flush Every Quality Flush ...

Page 138: ...ler Wiring GBE RO 102 Culligan GBE RO Controller Data Port Output 129 D Data GBE Historical 2 Data GBE RO Controller Program 19 Data Input Program 19 Data Port Output 129 Data Port Use 65 Date and Time Setting Up 20 Default Menu 22 Diagnostics 64 Diagram Flow 99 Direct Feed 18 Drain Assembly with Fast Flush Solenoid Valve 84 Drain Assembly with Fast Flush Solenoid Valve Internation al 112 Draw the...

Page 139: ...1 Membrane Ves sel 113 International G1 RO 104 Introduction 1 K Key G1 RO System Features 2 Key Pad Familiarization 123 L Language Set Up 33 Level Control Float 29 Location 6 Lockout Menu 22 Lockout Pretreatment 2 27 Logic Pressure 2 Log Programming 133 Low Pressure Switch 27 M Maintenance 62 Major 230V Components G1 RO 109 Major Components Series G1 80 Materials Required 6 Membrane Replacement 66...

Page 140: ... Series G1 Major Components and Water Connections 80 Service 62 Service the Filter and Tubing 70 Set the COM Properties 130 Setting Error Limits 58 Settings Alternating RO Unit 56 Settings Flow Meter 25 Settings Flush Mode 37 Settings GROC Modem 47 Settings Information 60 Settings Other First Time Setup 21 Settings Relay Mode 52 Settings Switch Inputs 39 Settings TDS Probe 50 Settings Time Date 32...

Page 141: ...o Pass RO Start Up Sequence 53 U Units of Measure Conversion ii Unpacking the G1 RO 6 Use Data Port 65 W Wall Mounting Kit optional 7 Water Connections Concentrate 11 Water Connections Feed 11 Water Connections G1 RO 230V 109 Water Connections Product 12 Water Connections Series G1 80 Wireless Communication Setup GBE 43 Wireless Remote 41 Wireless Remote Communication 3 Wireless Remote Settings 42...

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