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F. Deck leveling Procedure

1.

Park the mower on a flat paved surface, engage 
the parking brake, shut off the engine, remove 
the key from the ignition switch, disconnect the 
spark plug wires and using the transport lever, 
lower the mowing deck into the 4" height of cut 
position. (The 4" height of cut position is recom-
mended in order for one to see and obtain a 
measurement. Any height of cut position is 
acceptable as long as a proper measurement 
can be taken.)

2.

Check the right and left front tire pressure. 
Adjust as necessary to 20-25 psi. Tire pressure 
can affect blade height by as much as a 1/4”.

3.

Check the right and left rear Drive tire pressure. 
Adjust as necessary to 8-10 psi.

4.

Measure blade-to-ground height at the front tip 
of the right blade. To obtain an accurate mea-
sure, align blades in parallel with mower center-
line, (i.e. front to back).

5.

Measure blade-to-ground height at the front tip 
of the left blade. Be sure to measure at the 
blade tip with the blades arranged in proper 
position.

6.

To level the deck, adjust the eyebolt at the left 
front of the deck (Point B) so that the blade-to-
ground height at the right front blade tip 
matches that of the left front blade tip. This is 
done by loosening the jam nuts on the eyebolt 
and tightening the upper nut to raise the deck 
and loosening the nut to lower the deck. The 
right front blade tip height is fixed so you must 
adjust the left front tip to match it.

7.

Measure the blade-to-ground height at the right 
rear blade tip. Again be sure to measure at the 
blade tip at the rear of the right blade when 

aligned along the mower centerline. The blade-
to-ground height at the rear of the blade tip 
should be 1/8" to 1/4” higher than the front tip. 
This is referred to as blade pitch. The sam 
height difference should be true for the left 
blade, measured front and back.

8.

To adjust the blade pitch the deck pitch must be 
adjusted. Loosen the inner jam nuts at the rear 
of the horizontal threaded rods. Start at Point C 
to raise the rear of the deck, tighten the rear 
outer jam nut to raise the deck pitch. Adjust the 
rear jam nut at Point D to take the “slack out of 
the threaded rod.

9.

The final adjustment would be to take the “slack” 
out of the left rear linkage (Point D) by adjusting 
the jam nuts on the eyebolt. Loosen the jam 
nuts and tighten the upper nut to remove “slack”.

10. In many cases it will be necessary to adjust 

deck height using both eyebolt adjustments and 
pitch adjustment to achieve the correct blade-to-
ground heights. If you remember that the front 
right blade tip adjustment is fixed and you level 
to that height, adjusting the decks will be simpli-
fied.

11. Once the deck is level one may find that the 

height of cut does not match the height of cut 
indicator. A final adjustment may be made by 
lowering or raising the height of cut link accord-
ingly. To raise the deck: remove the shoulder 
bolt mounting the height of cut link to the lift han-
dle and reassemble the shoulder bolt in the low-
est of the three holes. To lower the deck: remove 
the shoulder bolts mounting the height of cut 
link, flip the height of cut link around and reas-
semble the shoulder bolts in the top of the set of 
three holes and the bottom hole. (see Fig. 12)

Eyebolt

Point D

Point C

Jam Nuts

Point B

Eyebolt

Height of Cut LInk

Figure. 12

Point A

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

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