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opened out to the neutral position. If the 
Mower begins to creep, adjust the Steering 
Levers. 

If the mower creeps, first determine whether it 
creeps to the right or left side and which direc-
tion the mower moves — to the front or the 
rear. To make the adjustment, place the steer-
ing levers in the opened-out neutral position 
and set the parking brake, shutoff the engine, 
take the key from the ignition switch and pivot 
the seat forward. If the mower creeps to the 
right, you will adjust the linkage on the left 
side of the mower and vice-versa. Remove 
the cap screw and lock washer that secure 
the linkage control arm rod end bearing to the 
control lever pivot. Loosen the jam nut which 
prevents the rod end bearing from turning. If 
the mower creeps forward, thread the rod end 
bearing one-half turn clockwise into the link-
age control arm. If the mower creeps back-
ward, thread the rod end bearing one half turn 
counterclockwise out of the linkage control 
arm. Then tighten the jam nut and reconnect 
the rod end bearing to the control lever pivot 
by replacing the cap screw and lock washer.

After adjusting the steering linkage, swing the 
seat back to its normal position and place the 
steering lever on the side you adjusted up to 
the operating position. If you feel a slight push 
forward or a slight pull backward from the 
neutral position you must adjust the lever 
return assembly. To do this, swing the steering 
lever back out to the neutral position, pivot the 
seat forward and loosen the jam nut on the 
lever return rod where it is threaded into the 
hex-shaped end of the lever return bolt. If the 
steering lever was pushed forward, turn the 
hex-shaped lever return bolt clockwise one-
half turn off of the lever return rod. If the steer-
ing lever was pulled back, turn the hex shaped 
lever return bolt counterclockwise one-half 
turn onto the lever return rod. Then tighten the 
jam nut, pivot the seat back into the operating 
position and start the mower to check that 
your adjustments were made correctly.

G.  Storage

1.

General:

 If your mower will not be in service 

for a few months, it should be stored in a dry 
location that is not subject to drastic changes 
in temperature. Before storing, the following 
maintenance procedures should be per-
formed.

Note:

 

For E.F.I. Tanks, disconnect the neg-

ative lead of the battery for storage of 4 weeks 
or more.

a.

Clean the mower. The entire tractor and 
cutting deck should be washed and 
cleaned.

b.

Sharpen the blades so that the mower will 
be ready to use when needed.

c.

Protect the metal surfaces. Repair 
scratches with the appropriate touch-up 
spray paint. Brush a rust preventive oil on 
any unpainted surfaces including the pul-
leys and blades. (Be careful not to get any 
oil on the drive belts.)

d.

Lubricate the mower.

e.

Drain the engine oil. The engine should be 
warm so that all the oil drains. Replace the 
engine oil filter and refill the crankcase with 
fresh oil.

f.

Gasoline Engine: Drain all the fuel. Close 
the fuel tank shutoff valve. Disconnect the 
fuel line from the carbuetor and put the end 
into an approved fuel container. Open the 
fuel tank shutoff valve and drain the fuel 
tank and line into the approved container. 
Replace the fuel line on the carburetor. 
Start the engine and allow it to run out of 
fuel. This will prevent gum and varnish 
deposits from forming. Replace the fuel fil-
ter.

g.

Gasoline Engine Only: Remove the spark 
plugs and pour approximately one ounce 
of oil into each cylinder. Crank the engine 
one or two turns to spread the oil evenly on 
the cylinder walls. Replace the spark 
plugs.

h.

Disconnect, clean and make sure the bat-
tery is fully charged.

i.

Inspect the hydraulic hoses, lines and fit-
tings. Replace as necessary.

j.

Jack the mower up and store it on blocks to 
take the weight off of the tires.

2.

To Put the Mower Back in Service:

a.

Check the battery. Charge if necessary.

b.

Gasoline Engine Only: Remove the spark 
plugs and wipe them off. Using the starter, 
crank the engine to pump the excess oil 
out of the spark plug holes. Replace the 
spark plugs and the ignition leads. Refill 
the fuel tank with fresh gasoline.

c.

Check the level of the oil in the crankcase 
and the hydraulic tank.

d.

Lower the mower off the block and check 
the tire pressure.

e.

Push the mower outdoors and start the 
engine. Let the engine idle until it has 
warmed up completely (4 to 5 minutes).

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

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