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20

adjustment specs. There are three inspec-
tion slots in the brake cover. To adjust, suc-
cessively tighten each of the three gap 
adjustment nuts an equal amount. Insert a 
feeler gage (see page 22 for specs) into 
each slot as the air gap adjustment nut are 
tightened. The correct adjustment occurs 
when slight contact with the feeler gage 
occurs. Engage the BBC (PTO Clutch) a 
couple of times, and re-check the air-gap. 
If it is not between the specs listed on page 
22, repeat the adjustment procedure.

b.

Parking Brake Switch:

 Sit in the opera-

tor’s seat. With both steering levers 
opened-out in the neutral position and the 
blade clutch switch “off”, release the park-
ing brake and try to start the engine. The 
engine should not start. If it does, the park-
ing brake switch must be repositioned or 
perhaps replaced. If the engine does not 
start, engage the parking brake and start 
the engine. Swing one steering lever up to 
the operating position and the engine 
should stop. If the engine does not stop, 
the parking brake switch must be reposi-
tioned or replaced.

c.

Left and Right Steering Lever Switches:

 

Sit in the operator’s seat. With both steer-
ing levers opened-out in the neutral posi-
tion, the parking brake engaged and the 
blade clutch switch “off”, swing the left 
steering lever up to the operating position 
and try to start the engine. The engine 
should not start. If it does, the left steering 
lever switch must be repositioned or per-
haps replaced. Open the left steering lever 
to the neutral position and swing the right 
steering lever up to the operating position 
and try to start the engine. The engine 
should not start. If it does, the right steer-
ing lever switch must be repositioned or 
perhaps replaced. If the engine does not 
start, Open the right steering lever to the 
neutral position and start the engine. 
Swing the left steering lever up to the oper-
ating position and the engine should stop. 
If the engine does not stop, the left steering 
lever switch must be repositioned or 
replaced. Open the left steering lever out 
to the neutral position and start the engine. 
Swing the right steering lever up to the 
operating position and the engine should 
stop. If the engine does not stop, the right 
steering lever switch must be repositioned 
or replaced.

d.

Seat Switch:

 With both steering levers 

opened-out to the neutral position, the 

parking brake engaged and the blade 
clutch switch in the “off” position, start the 
engine. Now release the parking brake, 
hold down on the back of the operator’s 
seat against spring pressure, and swing 
one of the steering levers up to the operat-
ing position. Release the operator’s seat 
and the engine should stop. If the engine 
does not stop, the seat switch must be 
replaced. With both steering levers folded 
out in the neutral position, the parking 
brake engaged and the blade clutch switch 
in the “off” position, sit in the operator’s 
seat and start the engine. Turn the blade 
clutch switch to the “on” position and the 
blades should start to rotate. Raise up 
slightly off the operator’s seat and the 
blades should stop. If the blades do not 
stop when you dismount from the opera-
tor’s seat, the seat switch must be 
replaced.

e.

Electric PTO Clutch:

 This clutch operates 

when the engine is running, the operator is 
in the operator’s seat and the blade clutch 
switch is turned on.This electric clutch is a 
fairly trouble free device. If a problem 
develops and the blades do not turn, first 
check the 7.5 amp fuse in the yellow, 16-
gauge wire between terminal “L” (for the 
Gasoline Engine) on the ignition switch 
and the hour meter and then investigate 
the wiring harness and the connections to 
the seat switch, the blade clutch switch and 
the electric blade clutch. Then check out 
the seat switch, the blade clutch switch and 
finally the electric blade clutch.

D.Tires

The two front wheels are caster wheels that are free 
to swivel to accommodate the direction of the Mower.

The two rear wheels are used to propel the Mower in 
the direction of input from the drive handles. Inflation 
pressure of the rear tires is important for stability 
while the Mower is in operation. If the tire diameter is 
not equal between the two tires, the Mower will pull to 
one side.

1.

Inflation Pressure:

 

a.

Traction Tires—20 psi max; 8-10 psi rec-

ommended

b.

Front Caster Wheel—28 psi max; 20-25 

psi recommended

c.

Cutting Deck Ball Wheels—Solid Polyure-

thane.

Use the Following guidelines for maintaining the tires:

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

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