background image

11

4.

Electric Blade Clutch Switch:

 (See Figure 

1.) Located on the right side of the mower 
beside the ignition switch. This is an “on/off” 
push pull switch that controls the electric 
blade clutch which supplies power to the cut-
ting blades through the PTO. The switch must 
be turned off to start the engine and should 
be turned off for safety any time another per-
son approaches the mower or the mowing 
deck is raised to the transport position. Power 
to the electric clutch will also be cut off if the 
operator leaves the operator’s seat.

5.

Parking Brake:

 (See Figure 3.) Located on 

the left side of the traction unit. The handle is 
an overcenter lever which applies the drum-
type brake on each drive wheel when the han-
dle is pulled to the rear. The brake must be 
engaged in order to start the engine.

6.

Deck Lift Handle and Foot Pedal Lift 
Assist:

 (See Figure 3.) Located on the right 

front corner of the mowing deck. Raise the 
mowing deck to the transport position, by pull-
ing the lever to the rear and moving it inward 
into the stop for transport. To lower the mow-
ing deck, pull the deck lift handle and move it 
outward. This lower’s the deck to the cutting 
position.The foot pedal lift assist (not pictured 
above) can provide “lift assist” to the hand 
lever or with “foot effort only”. To provide 
assistance to the lift handle: remove the 
detent pin from the pedal assembly. Fold the 
pedal down to the horizontal position so the 
hole in the pedal aligns with the hole in the 
lever. Re-install the detent pin. Pull on the Lift 
handle and depress the foot pedal to raise the 
deck. Lifting with “foot effort only” depress the 
foot pedal (the hand lever will lock into trans-
port position if fully depressed). To release the 
lift mechanism depress the foot pedal, move 
the hand lever outward and slowly reduce foot 
pedal effort to lower the mechanism. To ser-
vice the unit: Remove the detent pin from the 
pedal assembly. Fold the pedal up to vertical 
position so the hole in the pedal aligns with 

the hole in the lever. Reinstall the detent pin. 
This is the required position for the foot pedal 
for the foot platform to tilt forward and to 
access some of the machines components.

7.

Fuel Shutoff Valve:

 (See Figure 4.) Located 

on top of the fuel tank(s). When turned in a 
clockwise direction until it stops, it will shut off 
the flow of fuel to the engine. When turned in 
a counterclockwise direction it will open and 
allow fuel to flow to the engine. Close this 
valve if you are not going to run the mower for 
a period of 30 minutes or more to prevent 
flooding the engine.

8.

Seat Adjustment Lever:

 The Seat Adjust-

ment Lever is located beneath the seat. The 
Seat Adjustment Lever is used to move the 
seat forward and backward. To place the seat 
in the desired position pull the seat adjust-
ment lever to the left then push the seat for-
ward or back to the desired position. Release 
the lever so the seat will lock in place.

9.

Digital Tachometer and Hour Meter:

 (See 

Figure 1) Located on the right side of the 
mower in front of the ignition switch. When the 
machine is running the tachometer displays 
engine rpm. When the machine is off the 
tachometer displays running time.

10.

Choke Lever:

 (See Figure 2) The Choke 

Lever is located on the left instrument panel 
next to the seat. The Choke Lever is operated 
manually. Having the Choke Lever in the ON 
position helps the engine to start during initial 
start-up. During normal operation the Choke 
Lever should be in the OFF position. 

Note:

 

The Tanks equipped with E.F.I. do 

not have a choke control.

Note:

 

There will be a flashing “LUBE” for 

each recommended lubrication interval. There 
is a flashing “OIL” at each recommended 
engine oil and filter change.

Brake

Steering Levers

Deck Lift Handle

Figure. 3

Fuel Shutoff Valve

Figure. 4

Note: The 19hp 
and 23hp use the 5 
gallon fuel tank.

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

Reviews: