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18

1.

Adding Hydraulic Oil 

(use Rimula SAE15W40)

a.

Place the Mower on a level surface and 

engage the parking brake.

b.

Stop the engine and remove the key 

from the ignition switch.

c.

Clean the area around the Hydraulic Oil fill 

neck.

d.

Remove the hydraulic fill cap and check 

the level. The correct level is a 1/4” below 
the oil tank fill neck.

e.

Pour hydraulic oil into the reservoir a 1/4” 

below the oil tank fill neck, if necessary.

2. Draining Hydraulic Oil

Used hydraulic oil must be disposed of properly. Do not 
pour it down a drain or sewer, or dump it on open land, this 
creates an environmental hazard. Please be aware of the 
environment when disposing of used oil.

a. Place the Mower on a level surface and 

engage the parking brake.

b. Stop the engine and remove the key from 

the ignition switch.

c. Remove the mower deck. See section on 

Mower Deck.

d. Raise the seat forward to expose the 

hydraulic oil fill point.

e. Clean the area around the hydraulic fill oil 

cap.

f.

Remove hydraulic fill oil cap.

g. Place a suitable container (at least 1 gal-

lon) under the hydraulic reservoir and filter.

h. Remove the hydraulic filter to allow hydrau-

lic oil to drain. Remove the drain plug from 
the bottom of the hydraulic oil tank to drain.  
Replace the plug.

i.

Place a small pan under the pump motor 
frame. Remove fill oil cap from hydraulic 
reservoir for faster drainage. Remove nut 

caps and drain oil from both left and right 
pumps. Replace and retighten nuts.

j.

Remove the three screws from the top of 

the oil filter and replace the oil filter ele-
ment. Coat the sealing surface with Shell 
Rimula 15W40 oil or equivalent. Install the 
three screws back into the oil filter.

k.

Add proper amount of hydraulic oil to res-

ervoir. Use Shell Rimula 15W40 or equiva-
lent.

l.

Run and purge gearboxes. Check oil level.

m. Add proper amount of hydraulic oil to res-

ervoir and repeat step L.

C.Electrical Circuit

Danger:

Read General Safety Precautions Nos. 9 and 10.

1.

Battery:

 The battery is located beneath the 

operator’s seat. Remove the fillcaps and 
check the level of the liquid electrolyte in the 
battery every 50 operating hours. If the level 
in any of the six cells has dropped below the 
bottom of the split ring inside the fill hole, refill 
the cell with distilled water. To keep the out-
side of the battery clean, brush on a strong 
solution of bicarbonate of soda and water and 
rinse with clean water. Keep the contacts and 
cable ends clean with a wire brush and make 
sure the connections are tight. Coat the termi-
nals with petroleum jelly to prevent corrosion.

2.

Battery Storage:

 When storing the Mower for 

long periods of time the following guidelines 
should be taken.

a.

Disconnect the battery cables from the ter-
minals and remove the battery. You will 
have to remove the control panel to access 
the battery strap. Replace control panel.

b.

Clean the battery before storing. A dirty 
battery will lose its charge over time.

Hydraulic Tank

Figure. 8

Figure. 9

Hydraulic 

pumps

Unfasten hose and drain from 
this side of both pumps. 

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

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