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12

C.Initial Adjustments

1.

Check the fluid levels and tires:

Note:

 

These checks should be made daily, 

before starting the engine.

a.

Fuel:

 Using a good grade of unleaded, 

regular gasoline (for a gasoline engine), fill 
the fuel tank (beside the engine on the left 
or right side of the mower). When the fuel 
reaches one inch from the top of the tank, 
stop. DO NOT OVERFILL. Space must be 
left for expansion.

b.

Engine Oil:

 (Filled at the factory before 

shipment.) Pull out the oil dipstick, wipe it 
off and reinsert it. Pull it out again and read 
the oil level. If it is below the operating 
range, add oil through the fill tube using a 
funnel to bring it up to the top of the operat-
ing range.

Note:

 

Gasoline Engine: Use SAE 10W30 or 

SAE 10W40 engine oil, rated for service SJ. 
Shell Rimula 15W40 is also recommended and 
provides service SL and CI-4 plus.

c.

Hydraulic Oil:

 (Filled at the factory before 

shipment.) The hydraulic oil tank is located 
beneath the operator’s seat. Always wipe 
off the area around the oil tank fill neck 
before checking the oil level to prevent dirt 
from contaminating the oil. Remove the 
cap and make sure the oil level is a 1/4” 
below the oil tank fill neck. If the oil level is 
low, fill with Shell Rimula 15W40 or equiva-
lent oil. Equivalent oil should meet GM Alli-
son C-4.

d.

Tires:

 8-10 psi Rear, 20-25 psi Front 

Caster Tires

Note:

 

New tires are overinflated in order to 

properly seat the bead to the rim. The normal 
working pressure for the traction tires is 8-10 
psi. The front caster wheels should be inflated 
to 20-25 psi.

2.

Check that all Nuts, Bolts and Screws are 
Tight.

3.

Check the tension of the deck drive belts.

a.

Remove the deck cover

b.

The tension of the deck drive belts are 

maintained by a spring mechanism that 
adjusts for wear and stretch.

c.

Examine the belts for cuts, fraying, and 

excessive wear. Replace if any of these 
are detected.

d.

Replace the deck cover.

4.

Adjust the Mowing Deck:

 The cutting height 

is set anywhere in the range of 1-1/2" to 5". 
You may need to adjust the mowing deck to 
achieve the proper angle for mowing. Follow 

the procedures below to set the appropriate 
angle to the mowing deck.

a.

Park the mower on a flat paved surface, 
engage the parking brake, shut off the 
engine, remove the key from the ignition 
switch, remove connection of the spark 
plugs and using the transport lever, lower 
the mowing deck into the cutting position.

b.

Using a ruler, pencil and paper, measure 
and note the distance from the paved sur-
face to the bottom edge of the mowing 
blade at the front and the back of the deck 
on each side of the mower. (Four dimen-
sions.)

Note:

 

The front edge of the mowing deck 

should be 1/8"-1/4" below the rear edge of the 
deck so that the blades are cutting grass in 
only the front half of their circular path. This 
decreases friction and reduces the drive 
power required.

c.

If the dimension at the front of the mowing 
deck is 1/8"-1/4" lower than the dimension 
at the rear of the deck on each side of the 
mower, do not adjust. If not, you will need 
to adjust the Deck Lift Spring Assist (See 
Figure 5). You may also need to adjust the 
Deck Links (See Figure 5).

d.

Lower the mower deck to the cutting posi-
tion. With a wrench loosen the inner rear 
nut on the Deck Lift Spring Assist. To 
adjust the deck up or down, use a wrench 
and with a few turns, adjust clockwise or 
counter clockwise the outer rear nut of the 
Deck Lift Spring Assist. Repeat this proce-
dure on the opposite side of the Mower. 
Once the deck is adjusted, retighten bolts.

e.

With the deck still in the cutting position, 
adjust the Deck Links. With a wrench 
loosen the top inner bolt of the Deck Link. 
To adjust the side of the deck up or down 
turn the top bolt clockwise or counter 
clockwise a few turns. Adjust both front 
and rear Deck links as necessary. 
Retighten nuts.

Deck Links

Deck Lift Spring inner nut

Figure. 5

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

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