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26

Performance Adjustments

A. High Speed Tracking Adjustment

If mower tracks to one side with both lap bars in fully 
forward position:

1.

Check air pressure in all four tires:

a.

Pressure should be within specified ranges 
and balanced side-to-side.

b.

Rear tires 8-10 psi. recommended (20 psi 
MAX.)

c.

Front tires 20-25 psi. recommended (28 psi 
MAX.

2.

Check hydraulic fluid level (Ref. Engine 
owner’s manual)

3.

Verify that the mower does not creep when 
the engine is running, the lap bars are in the 
neutral position and the parking brake is 
released. (Refer to section D-3 on page 19 of 
this manual if this condition exists).

4.

Recheck the tracking after any adjustments 
based on the above.

5.

If uneven tracking persists, adjust as follows. 
(see Fig. 10)

a.

Unit tracks to the RIGHT, adjust Left lap 
bar stop bolt to make it longer.

b.

Unit tracks to the LEFT, adjust Right lap 
bar stop bolt to make it longer.

6.

Re-check the tracking and make any fine tun-
ing adjustments to the lap bar stop bolts as 
required.

Note:

 

If stop bolt is adjusted too far, track-

ing problem will change sides. Make the fine 
tuning adjustments by shortening the same 
bolt.

B. Enginge RPM Check and Adjustment

1.

Verify that the lap bars are in the neutral posi-
tion, the parking brake is on, and the PTO 
drive is disengaged.

2.

Start the mower and let it run at approximately 
half throttle for 3-5 minutes to bring the engine 
up to operating temperature.

3.

Locate the Hour Meter/Tachometer/ Service 
Minder display on the right hand operator con-
trol panel. (see Fig.1 on page 8 of the manual) 
This display defaults to Tachometer mode 
when engine is running.

4.

Move the throttle lever to the high speed posi-
tion and note the RPM reading on the display.

5.

Move the throttle lever back to the low speed 
position and again note the displayed RPM’s.

6.

Compare these noted RPM readings to the 
specifications in Table 1, for the engine that is 
on your mower.

7.

If the readings do not correspond to the 
ranges in the table, refer to the engine 
owner’s manual for the proper adjustment pro-
cedures.

8.

If adjustments per the engine operator’s man-
ual do not result in proper RPM readings, con-
tact your service technician.

9.

Note: The throttle cable sheath may shrink or 
slip over time, changing the relationship 
between the throttle lever on the left hand 
operator control panel and the throttle arm on 
the engine. To readjust the throttle cable:

a.

Make sure the engine is off, place lap bars 
in the neutral position, set the parking 
brake, and disconnect and ground both of 
the spark plug wires.

b.

Locate and loosen the cable clamp on the 
engine throttle plate.

c.

Place the operator’s throttle lever to the 
high speed position and then slide the 
cable through the clamp until the throttle 
arm is in the full throttle position. (Ref. 
Engine owner’s manual)

d.

Tighten the cable clamp.

e.

Move the operator’s throttle lever between 
high and low speed and verify that the 
engine throttle arm also moves through it’s 
full range of motion.

f.

Repeat as required to obtain proper throt-
tle adjustment.

Figure. 10

Lap Bar Stop Bolt

Description

High RPM Spec.

Low RPM Spec.

23, & 25 Hp Kawasaki

3600 +/-50

1550 +/-100

27 HP Kohler

3600 +/-50

1550 +/-100

33 HP Generac

3600 +/-50

1550 +/-100

NOTE:

 RPM Specs. are for free running engines under no load.

Summary of Contents for 48-inch Fabricated Deck

Page 1: ...Hydrostatic Zero Turn Commercial Riding Mower Professional Turf Equipment OPERATOR S AND SERVICE MANUAL 48 Fabricated Deck 54 Fabricated Deck 60 Fabricated Deck 72 Fabricated Deck...

Page 2: ...tting Blades 15 Maintenance and Service 16 A Mower Deck 16 B Hydraulic Oil 17 C Electrical System 18 D Tires 20 E Brakes 21 F Hydraulic System 22 G Storage 23 Maintenance Schedule 24 Performance Adjus...

Page 3: ...proper training of the personnel involved in the operation transport maintenance and storage of the equipment NOTE The engine manufacturer is responsible for all engine related issues with regards to...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...sprks and heat connections to the terminals must be kept tight and the terminals and battery surfaces kept clean of acids and corro sion If batteries are re charged or jumped from external sources mak...

Page 6: ...the engine and taking the key from the ignition switch 14 Never walk or stand on the discharge side of a mower with the engine running Turn off the blade clutch switch if another person approaches whi...

Page 7: ...osition Disengage implement drive Place speed controls in neutral and set park brake Wait for all movement to stop Do not allow operation by untrained personnel OFF ON WARNING Serious bodily injury ma...

Page 8: ...Tank Two 6 5 gallon w individual shutoff valves Ground Speed 0 12 MPH forward 0 5 MPH reverse Net Weight 950 lbs w 48 deck 980 lbs w 54 deck 1070 lbs w 60 deck 1330 lbs w 72 deck ENGINE INFO Engine 23...

Page 9: ...position k Be careful when crossing gravel paths or roadways Always turn off the blade clutch switch and wait until the blades stop rotat ing and raise the cutting deck to the trans port position Alwa...

Page 10: ...h subsequent time that the area is mowed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inser...

Page 11: ...pedal effort to lower the mechanism To ser vice the unit Remove the detent pin from the pedal assembly Fold the pedal up to vertical position so the hole in the pedal aligns with the hole in the leve...

Page 12: ...ive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 5 You may need to adjust the mowing deck to...

Page 13: ...hydraulic tank caps hoses or fittings 3 That there are no loose or missing hard ware nor any missing items 4 That no non approved devices are installed 5 That all safety signs and decals are properly...

Page 14: ...oce dure is for the operator to slowly bring the lap bars to the neutral position 3 Do not retard the lap bars rapidly as this could cause turf defacement and or loss of traction 4 To turn retard one...

Page 15: ...onfident slowly practice mowing around obstacles such as trees 5 Parking the Mower a Push off the electric blade clutch switch b Use the Deck Lift Handle to raise the mow ing deck to the transport pos...

Page 16: ...s on the left and right rear side of the cutter deck 2 remove the linchpins on the left and right front side of the cutter deck 2 and remove the linchpins on the front of the mower 2 f Turn front cast...

Page 17: ...he blade drive belt from the pulley and slide the belt away from the pulley d Remove tension of the PTO belt by moving the belt tensioning rod Loosen the belt retaining bolt e Pull the tensioner pulle...

Page 18: ...nd right pumps Replace and retighten nuts j Remove the three screws from the top of the oil filter and replace the oil filter ele ment Coat the sealing surface with Shell Rimula 15W40 oil or equivalen...

Page 19: ...ey are 1 the blade clutch switch 2 the parking brake switch 3 the left and 4 the right steering lever switches and 5 the seat switch They operate so that in order to start the engine the blade clutch...

Page 20: ...to the operating position and the engine should stop If the engine does not stop the right steering lever switch must be repositioned or replaced d Seat Switch With both steering levers opened out to...

Page 21: ...the leaks are larger than 1 16 diameter the tire can be repaired with rubber plugs also available in a kit from any auto supply store If the tire bead is damaged a tube will have to be installed in t...

Page 22: ...until the oil level is a 1 4 below the oil tank fill neck Leave this air space for expansion Start the engine and let it run at idle for about five minutes Check the filter for leaks Idling the engine...

Page 23: ...ice for a few months it should be stored in a dry location that is not subject to drastic changes in temperature Before storing the following maintenance procedures should be per formed Note For E F I...

Page 24: ...e foam element air pre cleaner 2 Grease the three spindle bearings C Weekly or Every 50 Hour Checks 1 Change the engine oil Every 25 hours under heavy duty operation 2 Clean or replace the engine s pa...

Page 25: ...Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Control...

Page 26: ...8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and note the RPM reading on the display 5 Move the throttle lever...

Page 27: ...rd position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact the opera tor s legs...

Page 28: ...he right blade when aligned along the mower centerline The blade to ground height at the rear of the blade tip should be 1 8 to 1 4 higher than the front tip This is referred to as blade pitch The sam...

Page 29: ...29 WIRING DIAGRAM GD 02000591...

Page 30: ...30 MAINTENANCE RECORD DATE WORK PERFORMED DATE WORK PERFORMED...

Page 31: ...31...

Page 32: ...ch inspections adjustments made as part of normal maintenance blades blade sharpening equipment setup and normal wear items b incidental cost such as transporting equipment to and from the dealer tele...

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